Steel plate shearing system for container production line
By introducing an independent auxiliary lifting mechanism into the container production line, the inefficiency caused by the occupation of the overhead crane in the traditional shearing system has been solved, enabling the smooth operation of the shearing process and improving production efficiency and the overall efficiency of the production line.
Patent Information
- Application Number
- CN202520378751.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-06
AI Technical Summary
In traditional container production lines, the steel plate shearing system relies on shared overhead cranes in the workshop for loading and unloading, which reduces the versatility and flexibility of the cranes, affecting production efficiency and the overall production process in the workshop.
Design an independent auxiliary lifting mechanism for the steel plate shearing system of a container production line, including a shearing area and an auxiliary lifting mechanism, specifically serving the loading and unloading operations of the shearing process, avoiding interference with the shared overhead crane in the workshop, and ensuring the smooth operation of the shearing process.
It improved the efficiency of the production line, avoided the problem of overhead cranes occupying space, ensured the normal operation of shared overhead cranes in the workshop, and improved overall production efficiency and space utilization.
Smart Images
Figure CN223917436U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of container manufacturing, and particularly relates to a steel plate shearing system for container production line. BACKGROUND
[0002] In the container production line, the traditional steel plate shearing system usually relies on the workshop shared crane to complete the hoisting work of feeding and discharging. Although this mode meets the production demand to some extent, it also brings many problems. Specifically, the generality and flexibility of the workshop shared crane are greatly weakened when the plate shearing station is frequently used. The crane, which is originally used as a multipurpose transport tool in the workshop, is occupied for a long time in the plate shearing process, which prevents other production links from being used normally and loses its value as a shared device in the workshop.
[0003] At the same time, this mode also seriously affects the overall production arrangement of the workshop. In the actual production process, there are usually multiple cranes working cooperatively in the workshop, and the frequent hoisting operation of the plate shearing station makes other cranes often forced to stop during the travel process. This stagnation not only reduces the use efficiency of the crane, but also causes the production progress of other processes to be affected, thereby affecting the efficiency of the whole production line. Therefore, when the traditional plate shearing system uses the workshop shared crane for feeding and discharging hoisting, it not only limits the generality of the crane, but also causes negative effects on the overall production process of the workshop, which needs to be optimized and improved. SUMMARY
[0004] The utility model aims at providing a steel plate shearing system for container production line.
[0005] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of:
[0006] The utility model provides a steel plate shearing system for container production line, the container production line includes the factory building that a plurality of stand columns surround, the crossbeam system that sets up on the stand column and the crane system that installs on the crossbeam system, the steel plate shearing system includes:
[0007] The plate shearing area is arranged in the factory building and below the crane system, which has one or more groups, each group of plate shearing area includes a raw material rack for placing the steel plate before shearing, a plate shearing machine for shearing the steel plate and a finished product rack for placing the sheared steel plate; and,
[0008] The auxiliary hoisting mechanism is used for transporting the steel plate on any one of the raw material rack, the plate shearing machine and the finished product rack to any one of the remaining two, and has one or more corresponding to the plate shearing area, and the auxiliary hoisting mechanism comprises a support column, a track rotatably arranged on the support column in the vertical direction and a lifting hook assembly slidingly arranged on the track, the lifting hook assembly comprises a lifting hook movable in the up-down direction and a driving piece for driving the lifting hook to move, the farthest sliding stroke of the lifting hook assembly is greater than or equal to the maximum distance from the support column to the raw material rack, the plate shearing machine or the finished product rack, and the track and the lifting hook assembly are arranged below the travelling crane system and do not interfere with the travelling crane system.
[0009] The auxiliary hoisting mechanism is independently arranged, is specially used for the feeding and discharging operation of the plate shearing process, can realize mutual non-interference with the travelling crane system shared by the workshop, guarantees smooth progress of the plate shearing process, avoids the travelling crane occupation problem caused by the plate shearing process, ensures that the travelling crane shared by the workshop can normally operate, and thus the efficiency of the whole production line is improved.
[0010] Preferably, the plate shearing machine, the finished product rack and the raw material rack are arranged in sequence. By arranging the plate shearing machine, the finished product rack and the raw material rack in sequence, the lifting hook assembly can move the steel plate from the plate shearing machine to the finished product rack and the raw material rack in the clockwise or counterclockwise direction, and the operation is more efficient.
[0011] In some embodiments, the raw material rack, the finished product rack and the plate shearing machine are arranged in sequence along the length direction of the workshop, or the plate shearing machine, the finished product rack and the raw material rack are arranged in sequence along the length direction of the workshop.
[0012] Further, the raw material rack, the finished product rack and the plate shearing machine are staggered.
[0013] Preferably, the plate shearing area has two groups symmetrically arranged along the width direction of the workshop.
[0014] Further preferably, the auxiliary hoisting mechanism has two groups symmetrically arranged.
[0015] Preferably, the support column is a column adjacent to the corresponding plate shearing area. By arranging the hoisting mechanism on the column, the stability is good, the cost is reduced, the space is saved, and the hoisting mechanism is more suitable for a special container production line with compact space.
[0016] Preferably, the auxiliary hoisting mechanism further comprises a pulling piece connected between the support column and the track and used for pulling the track to keep the track horizontal.
[0017] Preferably, the hook assembly further comprises a traction rope connected between the hook and the driving member, the traction rope being wound on the driving member and having a loose winding state and a winding state under the driving of the driving member.
[0018] Preferably, the rotation angle of the track is greater than or equal to the maximum angle between any two of the raw material rack, the plate shearing machine and the finished product rack corresponding to the support column and the plate shearing area.
[0019] Preferably, the beam system comprises a plurality of beams arranged along the length direction of the factory building.
[0020] Further preferably, the travelling crane system comprises a plurality of travelling cranes arranged along the width direction of the factory building, the travelling cranes being slidingly arranged on the beams and sliding in the same direction as the extension direction of the beams.
[0021] Thanks to the above technical scheme, the utility model has the following advantages compared with the prior art:
[0022] The auxiliary hoisting mechanism of the steel plate shearing system is independent of the common travelling crane of the container production line workshop, the auxiliary hoisting mechanism can realize feeding and discharging of the plate shearing process, and does not interfere with the common travelling crane system of the workshop, thereby ensuring smooth progress of the plate shearing process, avoiding the problem of crane occupation caused by the plate shearing process, ensuring normal operation of the common travelling crane of the workshop, and improving the efficiency of the entire production line.
[0023] The steel plate shearing system has simple structure and convenient operation. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 A structure schematic view of a steel plate shearing system for a container production line is provided for example 1.
[0025] Figure 2 A top view of a steel plate shearing system for a container production line is provided for example 1.
[0026] Figure 3 Another top view of a steel plate shearing system for a container production line is provided for example 1.
[0027] Figure 4 A structure schematic view of an auxiliary hoisting mechanism is provided for example 1.
[0028] 1, factory building; 11, stand column; 12, beam;
[0029] 2, travelling crane;
[0030] 3, plate shearing area; 31, raw material rack; 32, plate shearing machine; 33, finished product rack; 34, workbench;
[0031] 4, auxiliary hoisting mechanism; 41, rotating shaft; 42, track; 43, driving member; 44, traction rope; 45, lifting hook; 46, pulling member; 47, moving assembly; 471, roller; 472, mounting seat; 473, driving motor. DETAILED DESCRIPTION
[0032] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0033] In the description of the embodiments of the present application, it is to be understood that the orientation or positional relationship indicated by the terms "upper", "lower", and the like is defined with respect to the orientation shown in the drawings, such as the orientation of the cross beam 12 as "upper" and the orientation of the plate shearing area 3 as "lower". This is only for the convenience of describing the embodiments of the present application and simplifying the description, and is not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. Figure 1 In addition, the terms "first", "second", and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0034] In the embodiments of the present application, unless otherwise specifically defined and limited, the "upper" or "lower" of the first feature with respect to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "above", and "on" of the first feature with respect to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "under", "below", and "under" of the first feature with respect to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0035]
[0036] The disclosure below provides many different embodiments or examples for implementing different structures of the embodiments of the present application. In order to simplify the disclosure of the embodiments of the present application, the components and settings of specific examples are described below. Of course, they are only examples and the purpose is not to limit the embodiments of the present application. In addition, the embodiments of the present application can repeatedly refer to numbers and / or letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various embodiments and / or settings being discussed.
[0037] The present application will be further described below in conjunction with the embodiments shown in the drawings.
[0038] Embodiment 1
[0039] A steel plate shearing system for a container production line, as shown in Figures 1 to 3 The factory building 1 includes a main part surrounded by a plurality of columns 11, the shape of the main part can be designed according to actual needs, and is not specifically limited, in the embodiment, the factory building 1 is a cuboid. The beam system includes a plurality of beams 12 arranged on the columns 11, in the embodiment, the beams 12 extend along the length direction and have two columns 11 arranged on the front and rear sides. The crane system includes a plurality of cranes 2 extending along the width direction of the factory building 1 and slidingly installed on the beams 12, the sliding direction of the cranes 2 is consistent with the extension direction of the beams 12, so that the cranes 2 can travel to different target positions for loading and unloading operations, and the specific structure of the cranes 2 refers to the prior art.
[0040] The steel plate shearing system includes a shearing area 3 and an auxiliary hoisting mechanism 4. The shearing area 3 is arranged in the factory building 1 and located below the crane system, and has one or more groups, each group of shearing area 3 includes a raw material rack 31 for placing steel plates before shearing, a shearing machine 32 for shearing steel plates and having a workbench 34, and a finished product rack 33 for placing steel plates after shearing. The auxiliary hoisting mechanism 4 is used to transport the steel plates on any one of the raw material rack 31, the shearing machine 32 and the finished product rack 33 to any one of the remaining two, which has one or more corresponding to the shearing area 3, and is arranged below the crane system and does not interfere with the crane system. The steel plates of the previous process can be transported to the raw material rack 31 by the crane 2, and the auxiliary hoisting mechanism 4 can be used for loading and unloading at each station of the shearing area 3, and finally the sheared steel plates can be transported to the next process by the crane, which ensures the smooth progress of the shearing process, avoids the problem of crane 2 occupation caused by shearing process, ensures the normal operation of the shared crane 2 in the workshop, and improves the efficiency of the whole production line.
[0041] Specifically, as shown in Figure 4As shown, the auxiliary hoisting mechanism 4 comprises a support column, a track 42 rotatably arranged on the support column in the vertical direction, a lifting hook assembly slidingly arranged on the track 42, and a pulling member 46 connected between the support column and the track 42 and used for pulling the track 42 to keep the track 42 horizontal.
[0042] The lifting hook assembly comprises a lifting hook 45, a driving member 43, and a traction rope 44 connected between the lifting hook 45 and the driving member 43, the traction rope 44 being wound on the driving member 43 and having a loose winding state and a winding state under the driving of the driving member 43, when the traction rope 44 is in the winding state, the traction rope 44 moves upward with the lifting hook 45; when the traction rope 44 is in the loose winding state, the traction rope 44 moves downward with the lifting hook 45. The driving member 43 is a motor which is slidingly connected to the track 42 through a moving assembly 47. As preferred, the maximum sliding stroke of the lifting hook assembly is greater than or equal to the maximum distance from the support column to the raw material rack 31, the plate shearing machine 32 or the finished product rack 33, so that the lifting hook assembly can move to each station of the plate shearing area 3. The moving assembly 47 can be an electric roller system mainly composed of a roller 471, a mounting seat 472 and a driving motor 473, the roller 471 is connected to the lifting hook assembly through the mounting seat 472, when the motor drives the roller 471 to rotate, the roller 471 rolls on the track 42, thereby driving the lifting hook assembly to move along the extension direction of the track 42. The rolling mode has smaller friction and lower energy loss, and has higher movement efficiency.
[0043] The track 42 is rotatably arranged on the support column through a rotating shaft 41, and can be manually or electrically driven to rotate, without specific limitation. The rotation angle of the track 42 is greater than or equal to the maximum angle between the support column and any two of the raw material rack 31, the plate shearing machine 32 and the finished product rack 33 corresponding to the support column. As in the embodiment, the rotation angle of the track 42 is greater than or equal to the angle between the support column and the raw material rack 31 and the plate shearing machine 32 corresponding to the support column. As preferred, the support column is a vertical column 11 adjacent to the plate shearing area 3 corresponding to the support column. By arranging the hoisting mechanism on the vertical column 11, the stability is good, and the cost is reduced and the space is saved, which is more suitable for special container production lines with compact space.
[0044] Along the length direction of the factory building 1, the plate shearing machine 32, the finished product rack 33 and the raw material rack 31 of the plate shearing area 3 are arranged in sequence, or the raw material rack 31, the finished product rack 33 and the plate shearing machine 32 are arranged in sequence, so that the lifting hook assembly can move the steel plate in the clockwise or counterclockwise direction from the plate shearing machine 32 to the finished product rack 33 and the raw material rack 31 in sequence, which is more efficient. Further, the plate shearing machine 32, the finished product rack 33 and the raw material rack 31 are arranged alternately, which saves more space. The plate shearing area 3 preferably has two groups, and in the embodiment, the two groups of plate shearing areas 3 are symmetrically arranged along the width direction of the factory building 1.
[0045] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. A steel plate shearing system for a container production line, the container production line including a factory building (1) surrounded by a plurality of columns (11), a beam system provided on the columns (11), and a trolley system installed on the beam system, characterized in that, The steel plate shearing system comprises: a shearing area (3) arranged in the factory building (1) and below the travelling crane system, having one or more groups, each group of shearing area (3) comprising a raw material rack (31) for placing steel plates before shearing, a shearing machine (32) for shearing steel plates and a finished product rack (33) for placing steel plates after shearing; and an auxiliary hoisting mechanism (4) for transporting steel plates on any one of the raw material rack (31), the shearing machine (32) and the finished product rack (33) to any one of the remaining two, having one or more arranged corresponding to the shearing area (3), the auxiliary hoisting mechanism (4) comprising a support column, a track (42) rotatably arranged on the support column in the vertical direction and a hook assembly slidingly arranged on the track (42), the hook assembly comprising a hook (45) movable in the up-down direction and a driving member (43) for driving the hook (45) to move, the maximum sliding stroke of the hook assembly being greater than or equal to the maximum distance from the support column to the raw material rack (31), the shearing machine (32) or the finished product rack (33) of the corresponding shearing area (3), the track (42) and the hook assembly being arranged below the travelling crane system and not interfering with the travelling crane system.
2. The steel plate shearing system for a container production line according to claim 1, characterized by, The shearing machine (32), the finished product rack (33) and the raw material rack (31) are arranged in sequence.
3. The steel plate shearing system for a container production line according to claim 2, characterized by, Along the length direction of the factory building (1), the raw material rack (31), the finished product rack (33) and the shearing machine (32) or the shearing machine (32), the finished product rack (33) and the raw material rack (31) are arranged in sequence.
4. The steel plate shearing system for a container production line according to claim 1, characterized by, The raw material rack (31), the finished product rack (33) and the shearing machine (32) are staggered arranged.
5. The steel plate shearing system for a container production line according to claim 1, wherein The shearing area (3) has two groups symmetrically arranged along the width direction of the factory building (1).
6. The steel plate shearing system for a container production line according to claim 1, wherein The support column is a column (11) adjacent to the corresponding shearing area (3).
7. The steel plate shearing system for a container production line according to claim 1, wherein The auxiliary hoisting mechanism (4) further comprises a pulling member (46) connected between the support column and the track (42) and used for pulling the track (42) to keep the track (42) horizontal.
8. The steel plate shearing system for a container production line according to claim 1, wherein The hook assembly further comprises a traction rope (44) connected between the hook (45) and the driving member (43), the traction rope (44) being wound on the driving member (43) and having a loose winding state and a winding state under the driving of the driving member (43).
9. The steel plate shearing system for a container production line according to claim 1, wherein The rotation angle of the track (42) is greater than or equal to the maximum angle between any two of the raw material rack (31), the shearing machine (32) and the finished product rack (33) of the corresponding shearing area (3).
10. The steel plate shearing system for a container production line according to claim 9, wherein The beam system comprises a plurality of beams (12) arranged along the length direction of the factory building (1). The travelling crane system comprises a plurality of travelling cranes (2) arranged along the width direction of the factory building (1), the travelling cranes (2) being slidingly arranged on the beams (12) and the sliding direction being consistent with the extension direction of the beams (12).