Burr flattening equipment for polycarbonate daylighting panel
By designing a rotating mechanism and an automatic cleaning system, the problem of debris adhesion after grinding polycarbonate skylights has been solved, enabling automatic cleaning and collection and improving the convenience and efficiency of the equipment.
Patent Information
- Application Number
- CN202520521874.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing polycarbonate translucent panel edge smoothing equipment leaves debris adhering to the panel surface after sanding, requiring manual cleaning, which is inconvenient.
A device comprising a rotating mechanism, a cleaning plate, and a grinding device is designed. The rotating mechanism brings the cleaning plate close to the surface of the plate, and the device automatically cleans up debris using an electric push rod and threaded rod system, and collects the debris through a collection box.
It enables automatic cleaning of debris after grinding, reducing the workload of manual cleaning and improving the convenience and efficiency of operation.
Smart Images

Figure CN223917508U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of processing technology for skylight panels, and in particular to a device for smoothing rough edges of polycarbonate skylight panels. Background Technology
[0002] Polycarbonate translucent panels are a high-performance building material made primarily of polycarbonate resin with various additives, produced through extrusion molding. They possess the following significant characteristics: lightweight and high strength, excellent light transmittance, strong weather resistance, UV resistance, good flame retardancy, sound and heat insulation, high plasticity, beautiful appearance, and environmental friendliness and energy efficiency. Polycarbonate translucent panels are widely used in architectural lighting, agricultural facilities, and other fields.
[0003] After polycarbonate daylighting panels are manufactured, rough edges will adhere to the surface, which need to be sanded smooth. Although existing equipment can easily sand them, the sanding debris tends to adhere to the surface of the daylighting panels, requiring manual cleaning by staff, which is inconvenient. Therefore, a rough edge smoothing device for polycarbonate daylighting panels is proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing burr smoothing equipment, which, although convenient for smoothing, leaves debris that easily adheres to the surface of the skylight panel, requiring manual cleaning by staff, which is inconvenient. Therefore, this invention proposes a burr smoothing equipment for polycarbonate skylight panels.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A device for smoothing rough edges of polycarbonate light-transmitting panels includes a rectangular shell. A first rectangular opening is formed at the bottom of the rectangular shell, and a connecting plate is fixedly connected to the first rectangular opening. A second rectangular opening is formed at the top of the rectangular shell, and a rectangular plate is fixedly connected to the top of the rectangular shell. A first drive motor is installed on one side of the rectangular plate. A first threaded rod is connected to the output end of the first drive motor. A first moving block is threadedly connected to the first threaded rod. An electric push rod is installed on the top of the first moving block. A circular shell is fixedly connected to one end of the electric push rod. A rotating mechanism is installed inside the circular shell. A cleaning plate with a brush and a polishing device are installed below the circular shell.
[0007] Preferably, the rotating mechanism includes a second drive motor, a rotating rod, a rotating block, a rectangular plate, and an L-shaped plate. The output end of the second drive motor is connected to the rotating rod, one end of the rotating rod is fixedly connected to the rotating block, the bottom of the rotating block is fixedly connected to the rectangular plate, and the bottom of the rotating block is fixedly connected to the L-shaped plate.
[0008] Preferably, the second drive motor is installed on the inner top of the circular shell, the rotating block is slidably connected to the inner wall of the circular shell, the grinding device is installed on one side of the rectangular plate, and the cleaning plate is installed on one side of the L-shaped plate.
[0009] Preferably, a circular cavity is formed inside the rectangular shell, a third drive motor is installed inside the circular cavity, the output end of the third drive motor is connected to a second threaded rod, the second threaded rod is threadedly connected to a second moving block, a placement frame is fixedly connected to the top of the second moving block, and the two sides of the second moving block are slidably connected to a connecting plate.
[0010] Preferably, a fourth drive motor is installed on the top of the placement frame, the output end of the fourth drive motor is connected to a third threaded rod, the third threaded rod is threaded to a clamping plate, a rectangular groove is opened on one side of the placement frame, the clamping plate is slidably connected to the rectangular groove, a light-transmitting panel is placed on the placement frame, and the clamping plate is in contact with the top of the light-transmitting panel.
[0011] Preferably, a housing is fixedly connected to the bottom of the rectangular shell, a collection box is placed inside the housing, the collection box is located below the first rectangular opening, and a sliding door is hinged to one side of the rectangular shell, with an observation window provided on the sliding door.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. When using this equipment, after the rough edges are smoothed, the rotating mechanism makes the rotating block rotate inside the circular shell. After rotating 180°, the cleaning plate is brought close to the skylight panel. Then, the cleaning plate is moved by the first drive motor and the extension and retraction of the electric push rod to clean the debris attached to one side of the skylight panel. It does not require manual cleaning by the staff, which is more convenient.
[0014] 2. When using this equipment, the light-transmitting panel is clamped, and then the third drive motor drives the second threaded rod to rotate. The second threaded rod drives the second moving block to move, and the second moving block drives the placement frame to move into the rectangular shell. Then it is adjusted to a suitable position so that the grinding device can grind one side of the light-transmitting panel.
[0015] 3. When using this equipment, the debris removed by the cleaning plate can be collected through the collection box, which facilitates the subsequent processing of these debris. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a polycarbonate light-transmitting panel rough edge smoothing device proposed in this utility model.
[0017] Figure 2This is a cross-sectional three-dimensional structural diagram of a polycarbonate light-transmitting panel rough edge smoothing device proposed in this utility model.
[0018] Figure 3 This is a three-dimensional structural diagram of the placement frame for a polycarbonate light-transmitting panel rough edge smoothing device proposed in this utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the rotating mechanism of a polycarbonate light-transmitting panel edge smoothing device proposed in this utility model.
[0020] In the diagram: 1. Rectangular shell; 2. Connecting plate; 3. First drive motor; 4. First threaded rod; 5. First moving block; 6. Electric push rod; 7. Circular shell; 8. Cleaning plate; 9. Grinding device; 10. Second drive motor; 11. Rotating rod; 12. Rotating block; 13. Rectangular plate; 14. L-shaped plate; 15. Third drive motor; 16. Second threaded rod; 17. Placement rack; 18. Fourth drive motor; 19. Third threaded rod; 20. Clamping plate; 21. Light-transmitting panel; 22. Shell; 23. Collection box; 24. Sliding door. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Reference Figures 1-4 A device for smoothing rough edges of polycarbonate light-transmitting panels includes a rectangular shell 1, a first rectangular opening at the bottom of the rectangular shell 1, a connecting plate 2 fixedly connected to the first rectangular opening, a second rectangular opening at the top of the rectangular shell 1, a rectangular plate 13 fixedly connected to the top of the rectangular shell 1, a first drive motor 3 installed on one side of the rectangular plate 13, a first threaded rod 4 connected to the output end of the first drive motor 3, a first moving block 5 threadedly connected to the first threaded rod 4, an electric push rod 6 installed on the top of the first moving block 5, a circular shell 7 fixedly connected to one end of the electric push rod 6, a rotating mechanism provided inside the circular shell 7, and a cleaning plate 8 with a brush and a polishing device 9 provided below the circular shell 7.
[0023] The brush on the cleaning panel 8 can sweep away the debris after sanding one side of the light-transmitting panel 21;
[0024] The first drive motor 3 is powered by an external device and its opening and closing are controlled. The electric push rod 6 extends, allowing the grinding device 9 to come to one side of the light-transmitting panel 21. The first drive motor 3 drives the first threaded rod 4 to rotate. The first threaded rod 4 drives the first moving block 5 to move. The first moving block 5 drives the electric push rod 6 to move. The electric push rod 6 drives the circular shell 7 to move. The circular shell 7 drives the grinding device 9 to move, grinding the area of the light-transmitting panel 21 that needs to be ground.
[0025] Furthermore, the rotating mechanism includes a second drive motor 10, a rotating rod 11, a rotating block 12, a rectangular plate 13, and an L-shaped plate 14. The output end of the second drive motor 10 is connected to the rotating rod 11, one end of the rotating rod 11 is fixedly connected to the rotating block 12, the bottom of the rotating block 12 is fixedly connected to the rectangular plate 13, and the bottom of the rotating block 12 is fixedly connected to the L-shaped plate 14.
[0026] The second drive motor 10 is installed on the inner top of the circular shell 7, the rotating block 12 is slidably connected to the inner wall of the circular shell 7, the grinding device 9 is installed on one side of the rectangular plate 13, and the cleaning plate 8 is installed on one side of the L-shaped plate 14.
[0027] The second drive motor 10 is powered by an external device and its opening and closing are controlled. After the rough edges are smoothed, the second drive motor 10 drives the rotating rod 11 to rotate. The rotating rod 11 drives the rotating block 12 to rotate inside the circular shell 7. After rotating 180°, the cleaning plate 8 is brought close to the light-transmitting panel 21. Then, the cleaning plate 8 is moved by the first drive motor 3 to clean the debris attached to one side of the light-transmitting panel 21.
[0028] Furthermore, a circular cavity is provided inside the rectangular shell 1, and a third drive motor 15 is installed inside the circular cavity. The output end of the third drive motor 15 is connected to a second threaded rod 16, and the second threaded rod 16 is threadedly connected to a second moving block. A placement frame 17 is fixedly connected to the top of the second moving block, and the two sides of the second moving block are slidably connected to the connecting plate 2.
[0029] A fourth drive motor 18 is installed on the top of the placement rack 17. The output end of the fourth drive motor 18 is connected to a third threaded rod 19. The third threaded rod 19 is threadedly connected to a clamping plate 20. A rectangular groove is opened on one side of the placement rack 17. The clamping plate 20 is slidably connected to the rectangular groove. A light-transmitting panel 21 is placed on the placement rack 17. The top of the clamping plate 20 is in contact with the top of the light-transmitting panel 21.
[0030] In this process, the third drive motor 15 and the fourth drive motor 18 are powered and controlled to open and close via external equipment. After the light-transmitting panel 21 is placed on the placement rack 17, the fourth drive motor 18 drives the third threaded rod 19 to rotate. The third threaded rod 19 drives the clamping plate 20 to descend along the rectangular groove to clamp the light-transmitting panel 21. Subsequently, the third drive motor 15 drives the second threaded rod 16 to rotate. The second threaded rod 16 drives the second moving block to move. The second moving block drives the placement rack 17 to move into the rectangular shell 1. Then, it is adjusted to a suitable position so that the grinding device 9 can grind one side of the light-transmitting panel 21.
[0031] When the placement rack 17 is moved, the cleaning plate 8 and the polishing device 9 should be brought close to the inner walls of both sides of the rectangular shell 1 to avoid obstructing the movement of the placement rack 17.
[0032] Meanwhile, the specific models and specifications of the first drive motor 3, the second drive motor 10, the third drive motor 15, and the fourth drive motor 18 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt the existing technology in this field, so they will not be elaborated here.
[0033] Furthermore, a housing 22 is fixedly connected to the bottom of the rectangular housing 1, and a collection box 23 is placed inside the housing 22. The collection box 23 is located below the first rectangular opening. A sliding door 24 is hinged to one side of the rectangular housing 1, and an observation window is provided on the sliding door 24.
[0034] The cleaning plate 8 brushes debris off the surface of the light-transmitting panel 21, which falls into the collection box 23 through the first rectangular opening. The collection box 23 is periodically removed to process the debris.
[0035] A transparent glass panel is installed at the observation window, allowing staff to observe the cleaning status of the rough edges of the light-transmitting panel 21 inside the window.
[0036] The working principle of this utility model:
[0037] After the light-transmitting panel 21 is placed on the placement rack 17, the fourth drive motor 18 drives the third threaded rod 19 to rotate. The third threaded rod 19 drives the clamping plate 20 to descend along the rectangular groove to clamp the light-transmitting panel 21. Subsequently, the third drive motor 15 drives the second threaded rod 16 to rotate. The second threaded rod 16 drives the second moving block to move. The second moving block drives the placement rack 17 to move into the rectangular shell 1.
[0038] The electric push rod 6 extends, allowing the grinding device 9 to come to one side of the light-transmitting panel 21. The first drive motor 3 drives the first threaded rod 4 to rotate, the first threaded rod 4 drives the first moving block 5 to move, the first moving block 5 drives the electric push rod 6 to move, the electric push rod 6 drives the circular shell 7 to move, the circular shell 7 drives the grinding device 9 to move, so that the placement rack 17 is close to the grinding device 9, allowing the grinding device 9 to grind the area of the light-transmitting panel 21 that needs to be ground.
[0039] After the sanding is completed and the rough edges are smoothed, the second drive motor 10 drives the rotating rod 11 to rotate. The rotating rod 11 drives the rotating block 12 to rotate inside the circular shell 7. After rotating 180°, the cleaning plate 8 is brought close to the light-transmitting panel 21. Then, the cleaning plate 8 is moved by the drive of the first drive motor 3 and the extension and retraction of the electric push rod 6 to clean the debris attached to one side of the light-transmitting panel 21.
[0040] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A polycarbonate glazing panel burr flattening apparatus comprising a rectangular housing (1), characterised in that, The bottom of the rectangular shell (1) is provided with a first rectangular opening, the first rectangular opening is fixedly connected with a connecting plate (2), the top of the rectangular shell (1) is provided with a second rectangular opening, the top of the rectangular shell (1) is fixedly connected with a rectangular plate (13), one side of the rectangular plate (13) is provided with a first driving motor (3), the output end of the first driving motor (3) is connected with a first threaded rod (4), the first threaded rod (4) is threadedly connected with a first moving block (5), the top of the first moving block (5) is provided with an electric push rod (6), one end of the electric push rod (6) is fixedly connected with a circular shell (7), the circular shell (7) is provided with a rotating mechanism, the lower portion of the circular shell (7) is provided with a cleaning plate (8) with a brush and a polishing device (9).
2. The polycarbonate daylighting panel burr flattening apparatus of claim 1, wherein, The rotating mechanism comprises a second driving motor (10), a rotating rod (11), a rotating block (12), a rectangular plate (13) and an L-shaped plate (14), the output end of the second driving motor (10) is connected with the rotating rod (11), one end of the rotating rod (11) is fixedly connected with the rotating block (12), the bottom of the rotating block (12) is fixedly connected with the rectangular plate (13), and the bottom of the rotating block (12) is fixedly connected with the L-shaped plate (14).
3. The polycarbonate glazing panel burr flattening apparatus of claim 2, wherein, The second driving motor (10) is installed on the inner top of the circular shell (7), the rotating block (12) is slidably connected with the inner wall of the circular shell (7), one side of the polishing device (9) is installed with the rectangular plate (13), and the cleaning plate (8) is installed on one side of the L-shaped plate (14).
4. The polycarbonate glazing panel burr flattening apparatus of claim 1, wherein, A circular cavity is formed in the rectangular shell (1), a third driving motor (15) is installed in the circular cavity, the output end of the third driving motor (15) is connected with a second threaded rod (16), the second threaded rod (16) is threadedly connected with a second moving block, the top of the second moving block is fixedly connected with a placing rack (17), and the two sides of the second moving block are slidably connected with the connecting plate (2).
5. The polycarbonate glazing panel burr flattening apparatus of claim 4, wherein, A fourth driving motor (18) is installed on the top of the placing rack (17), the output end of the fourth driving motor (18) is connected with a third threaded rod (19), the third threaded rod (19) is threadedly connected with a clamping plate (20), a rectangular groove is formed in one side of the placing rack (17), the clamping plate (20) is slidably connected with the rectangular groove, a light collecting plate (21) is placed on the placing rack (17), and the clamping plate (20) is attached to the top of the light collecting plate (21).
6. The polycarbonate glazing panel burr flattening apparatus of claim 1, wherein, The bottom of the rectangular shell (1) is fixedly connected with a shell (22), a collecting box (23) is placed in the shell (22), the collecting box (23) is located below the first rectangular opening, a sliding door (24) is hingedly connected to one side of the rectangular shell (1), and an observation window is formed in the sliding door (24).