Novel wallboard machine for energy-saving building

By using chain and sprocket drive and synchronous belt pulley mixing shaft design, the problems of low efficiency of manual leveling and mud sedimentation and clogging in wall panel machines are solved, realizing automated leveling and mixing, and improving production efficiency and equipment reliability.

CN223918243UActive Publication Date: 2026-02-17YUNNAN XINGQI CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202520121538.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-02-17
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing wall panel machines require manual spreading of concrete during the concrete pouring process, resulting in low efficiency and high labor consumption. At the same time, the slurry material accumulates and settles in the hopper for a long time, causing blockage of the discharge port and affecting the wall panel grouting effect.

Method used

The system employs a chain and sprocket drive system in conjunction with a motor drive to achieve uniform spraying of the slurry and smoothing of the mold box by shaking. The slurry is also stirred by a synchronous pulley and a stirring shaft to ensure the fluidity of the slurry in the bucket.

Benefits of technology

It realizes automated leveling in the concrete pouring process, improves work efficiency, avoids fatigue from manual leveling, prevents slurry sedimentation and blockage, and ensures the continuity of wall panel grouting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel wallboard machine for an energy-saving building, which relates to the technical field of wallboard machines and particularly comprises a bottom plate, the top of the bottom plate is fixedly connected with a fixing frame, the inner walls of the two sides of the fixing frame are slidably connected with moving blocks, a material barrel is fixedly connected between the two moving blocks, and the two ends of the two sides of the fixing frame are fixedly connected with first fixing plates. In the using process, the mold box can be shaken so that slurry in the mold box can be shaken so that the slurry can be leveled, then redundant slurry can be removed and collected, and the problem that in the concrete wallboard pouring process of part of wallboard machines, concrete needs to be leveled through a manual hand-held tool is effectively solved. The problems that concrete flattening efficiency is low, consumed labor force is large, operators are prone to feeling fatigue, and the working efficiency of the workers is reduced are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wallboard machine technical field, concretely is a kind of energy-saving building new wallboard machine. BACKGROUND

[0002] Energy-saving building refers to the basic method following climate design and energy-saving, after the research of building planning partition, group and single body, building orientation, spacing, solar radiation, wind direction and external space environment, the low-energy consumption building designed, wallboard needs to be used, and wallboard needs to be used to wallboard machine in production process.

[0003] In the process of pouring concrete wallboard by the existing part wallboard machine, when the concrete is poured into the inside of the device, it is necessary to manually hold a tool to spread the concrete, so that the concrete uniformly enters the inside of the device to solidify and form, and manually spreading the concrete not only has low efficiency, but also consumes a lot of labor, which is easy to cause fatigue of the operator and reduce the working efficiency of the operator.

[0004] In the energy-saving building new wallboard machine disclosed in Chinese utility model patent application publication No. CN202121262021.2, a processing bottom plate, a control seat, a wallboard machine base, a mold box, a control assembly and an automatic feeding assembly are provided, the top of the processing bottom plate is fixedly installed with sliding rails, and the wallboard machine base is slidably installed on the sliding rails. Although the energy-saving building new wallboard machine can automatically shake and spread the mud material, the manufacturing efficiency is high, but the energy-saving building new wallboard machine lacks stirring of the mud material during use, and the mud material is easy to accumulate and deposit after being in the bunker for a long time, which causes blockage of the discharge port and affects the wallboard pouring effect. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides an energy-saving building new wallboard machine, which solves the problems in the background art.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: including bottom plate, the top of the bottom plate is fixedly connected with fixed frame, the inner wall of both sides of the fixed frame is slidably connected with moving block, the moving block between two is fixedly connected with material bucket, both ends of both sides of the fixed frame are fixedly connected with first fixed plate, the side of the first fixed plate is rotatably connected with first sprocket, the top of the material bucket is fixedly connected with support frame, the top of the bottom plate is fixedly connected with sliding rail, the outside of the sliding rail is slidably connected with mold box, the top of the bottom plate is fixedly connected with four second fixed plates, the side of the fixed block is fixedly connected with clamping frame, one end of the clamping frame is slidably connected with sliding frame, and the mold box is located between the two clamping frames.

[0007] Optionally, a first chain is transmissionally connected between two adjacent first sprockets, and one side of the first sprocket is located inside the moving block and fixedly connected to the moving block.

[0008] Optionally, the bottom of the support frame is rotationally connected to an agitator shaft, the top of the support frame is rotationally connected to a first synchronous pulley and a second synchronous pulley, the first synchronous pulley is fixedly connected to the agitator shaft, and a transmission belt is transmissionally connected between the first synchronous pulley and the second synchronous pulley.

[0009] Optionally, the top of the second synchronous pulley is fixedly connected to a gear, the top of the fixed frame is fixedly connected to a rack, and the rack is meshingly connected to the gear.

[0010] Optionally, the side of the second fixed plate is rotationally connected to a second sprocket, a second chain is transmissionally connected between two adjacent second sprockets, the outer side of the second chain is fixedly connected to a fixed block, and a rotating rod is fixedly connected between two second sprockets and between two first sprockets.

[0011] Optionally, the side of one of the second fixed plates is fixedly connected to a second motor, and the output shaft of the second motor penetrates through the second fixed plate and is fixedly connected to one of the second sprockets.

[0012] Optionally, the side of one of the first fixed plates is fixedly connected to a first motor, and the output shaft of the first motor penetrates through the first fixed plate and is fixedly connected to one of the first sprockets.

[0013] Optionally, the bottom of the bottom plate is provided with a collection hole, and the inner side of the fixed frame is fixedly connected to a smoothing plate.

[0014] The energy-saving building novel wallboard machine has the following beneficial effects:

[0015] 1. The energy-saving building novel wallboard machine has the following beneficial effects:

[0016] 2、The new wallboard machine of energy-saving building is provided with a first synchronous pulley, a second synchronous pulley, a gear, a rack and a stirring shaft, so that the stirring shaft can rotate and stir the slurry in the barrel when the barrel moves, and the mold box can be moved during use, and the new slurry can be quickly replaced after the slurry in the mold box is filled, effectively solving the problem that the slurry in the barrel is not stirred, and the slurry is easy to deposit after being in the barrel for a long time, causing the discharge port to be blocked and affecting the wallboard pouring effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the bottom plate of the utility model from the axial view;

[0018] Figure 2 It is a structure schematic view of the bottom plate of the utility model from the axial view;

[0019] Figure 3 It is a structure schematic view of the bottom plate of the utility model from the axial view;

[0020] Figure 4 It is a structure schematic view of the fixed frame of the utility model from the axial section view;

[0021] Figure 5 It is a structure schematic view of the fixed frame of the utility model from the axial section view; Figure 4 It is a structure schematic view of the fixed frame of the utility model from the axial section view;

[0022] Figure 6 It is a structure schematic view of the fixed frame of the utility model from the axial section view; Figure 3 It is a structure schematic view of the fixed frame of the utility model from the axial section view.

[0023] In the figure: 1, bottom plate; 2, fixed frame; 3, moving block; 4, barrel; 5, first fixed plate; 6, first sprocket; 7, first chain; 8, first motor; 9, support frame; 10, stirring shaft; 11, first synchronous pulley; 12, second synchronous pulley; 13, transmission belt; 14, gear; 15, rack; 16, slide rail; 17, mold box; 18, second fixed plate; 19, second sprocket; 20, second chain; 21, fixed block; 22, clamping frame; 23, slide frame; 24, rotating rod; 25, second motor; 26, collection hole; 27, smoothing plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Embodiment 1

[0025] Please refer to Figures 1 to 4This utility model provides a technical solution: a new type of energy-saving building wall panel machine, including a base plate 1, a fixed frame 2 fixedly connected to the top of the base plate 1, movable blocks 3 slidably connected to the inner walls of both sides of the fixed frame 2, a material bucket 4 fixedly connected between two movable blocks 3, a first fixed plate 5 fixedly connected to both ends of the fixed frame 2, a first sprocket 6 rotatably connected to the side of the first fixed plate 5, a first chain 7 drivingly connected between two adjacent first sprockets 6, one side of the first sprocket 6 located inside the movable block 3 and fixedly connected to the movable block 3, and a fixed chain 7 fixedly connected to the top of the material bucket 4. The support frame 9 and the slide rail 16 are slidably connected to a mold box 17. Four second fixing plates 18 are fixedly connected to the top of the base plate 1. A clamping frame 22 is fixedly connected to the side of the fixing block 21. Second sprockets 19 are rotatably connected to the side of the second fixing plates 18. A second chain 20 is connected between two adjacent second sprockets 19. A fixing block 21 is fixedly connected to the outside of the second chain 20. Rotating rods 24 are fixedly connected between two second sprockets 19 and between two first sprockets 6. A second motor 2 is fixedly connected to the side of one of the second fixing plates 18. 5. The output shaft of the second motor 25 passes through the second fixed plate 18 and is fixedly connected to one of the second sprockets 19. The first motor 8 is fixedly connected to the side of one of the first fixed plates 5. The output shaft of the first motor 8 passes through the first fixed plate 5 and is fixedly connected to one of the first sprockets 6. A collection hole 26 is opened at the bottom of the base plate 1. A smoothing plate 27 is fixedly connected to the inner side of the fixed frame 2. Through the arrangement of the first chain 7, the first sprocket 6, the first motor 8, the moving block 3 and the material bucket 4, the device has the effect of evenly spraying mud into the mold box 17. The second sprocket 19, second chain 20, second motor 25, fixing block 21, collection hole 26, and smoothing plate 27 are configured together to shake the mold box 17 during use, causing the slurry inside to move and smooth it. Then, the excess slurry is removed and collected. This effectively solves the problem that some wall panel machines require manual hand tools to smooth the concrete during the pouring of concrete wall panels. This is not only inefficient but also labor-intensive, easily causing operator fatigue and reducing worker efficiency.

[0026] In use, the slurry is placed into the material bucket 4, then the discharge port at the bottom of the material bucket 4 is opened, and the first motor 8 is started. The output shaft of the first motor 8 causes one of the first sprockets 6 to rotate, and through the rotating rod 24, it causes the other first sprockets 6 to rotate, thereby causing the first chain 7 to drive the moving block 3 to move. Then, the moving block 3 drives the material bucket 4 to move, so that the slurry is evenly distributed inside the mold box 17. Then, the second motor 25 is started, causing the second sprocket 19 and the rotating rod 24 to move the second chain 20. After the second chain 20 moves, the fixed block 21 moves, which in turn causes the clamping frame 22 to drive the mold box 17 to move. During the movement, the second motor 25 is controlled. 5. Move the mold box 17 left and right within a small range to shake and smooth the mud inside the mold box 17. Then, the second motor 25 moves the mold box 17 again to the outside of the fixed frame 2. During the movement, the smoothing plate 27 contacts the mud to remove excess mud, which falls into the collection hole 26 for collection. This effectively solves the problem that some wall panel machines require manual hand tools to level the concrete during the pouring process, which is not only inefficient but also labor-intensive, easily causing operator fatigue and reducing worker efficiency. Example 2

[0027] Please see Figures 4 to 6 This utility model provides a technical solution: a new type of energy-saving building wall panel machine, wherein a slide rail 16 is fixedly connected to the top of the base plate 1, a slide frame 23 is slidably connected to one end of the clamping frame 22, a mold box 17 is located between the two clamping frames 22, a stirring shaft 10 is rotatably connected to the bottom of the support frame 9, a first synchronous pulley 11 and a second synchronous pulley 12 are rotatably connected to the top of the support frame 9, the first synchronous pulley 11 is fixedly connected to the stirring shaft 10, a transmission belt 13 is connected between the first synchronous pulley 11 and the second synchronous pulley 12, a gear 14 is fixedly connected to the top of the second synchronous pulley 12, and a rack 15 is fixedly connected to the top of the fixed frame 2. 5. The meshing connection gear 14, through the arrangement of the first synchronous pulley 11, the second synchronous pulley 12, the gear 14, the rack 15 and the stirring shaft 10, enables the stirring shaft 10 to rotate and stir the mud inside the material bucket 4 when it moves. Through the cooperation of the slide rail 16, the clamping frame 22 and the slide 23, the mold box 17 can be moved during use, and new mud can be quickly replaced after the mud inside the mold box 17 is filled. This effectively solves the problem that the material bucket 4 lacks stirring of the mud, and the mud is prone to accumulation and sedimentation after being in the material bin for too long, which leads to blockage of the discharge port and affects the wall panel grouting effect.

[0028] When the material bucket 4 is moved during use, the support frame 9 moves, and then the gear 14 contacts and rotates with the rack 15. After the gear 14 rotates, the second synchronous pulley 12 drives the first synchronous pulley 11 to rotate, thereby causing the stirring shaft 10 to rotate. Then the stirring shaft 10 stirs the mud material inside the material bucket 4. When it is necessary to remove the mold box 17, the slide 23 is slid upward to remove the limit on the mold box 17, and then the mold box 17 can be replaced. This effectively solves the problem that the material bucket 4 lacks stirring of the mud material, and the mud material is prone to accumulation and sedimentation after being in the silo for too long, which leads to blockage of the discharge port and affects the wall panel grouting effect.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A novel energy-saving building wall panel machine, comprising a base plate (1) and a fixing block (21), characterized in that: A fixed frame (2) is fixedly connected to the top of the base plate (1). Moving blocks (3) are slidably connected to the inner walls of both sides of the fixed frame (2). A material bucket (4) is fixedly connected between the two moving blocks (3). A first fixed plate (5) is fixedly connected to both ends of the fixed frame (2). A first sprocket (6) is rotatably connected to the side of the first fixed plate (5). A support frame (9) is fixedly connected to the top of the material bucket (4). A slide rail (16) is fixedly connected to the top of the base plate (1). A mold box (17) is slidably connected to the outside of the slide rail (16). Four second fixed plates (18) are fixedly connected to the top of the base plate (1). A clamping frame (22) is fixedly connected to the side of the fixed block (21). A slide frame (23) is slidably connected to one end of the clamping frame (22). The mold box (17) is located between the two clamping frames (22).

2. The energy-saving new type of building wall panel machine according to claim 1, characterized in that: A first chain (7) is connected between two adjacent first sprockets (6). One side of the first sprocket (6) is located inside the moving block (3) and is fixedly connected to the moving block (3).

3. The energy-saving building wall panel machine according to claim 1, characterized in that: The bottom of the support frame (9) is rotatably connected to a stirring shaft (10), and the top of the support frame (9) is rotatably connected to a first synchronous pulley (11) and a second synchronous pulley (12). The first synchronous pulley (11) is fixedly connected to the stirring shaft (10), and a transmission belt (13) is connected between the first synchronous pulley (11) and the second synchronous pulley (12).

4. The energy-saving new type of building wall panel machine according to claim 3, characterized in that: A gear (14) is fixedly connected to the top of the second synchronous pulley (12), and a rack (15) is fixedly connected to the top of the fixed frame (2), and the rack (15) meshes with the gear (14).

5. The energy-saving building wall panel machine according to claim 1, characterized in that: The second fixed plate (18) is rotatably connected to a second sprocket (19), and a second chain (20) is connected between two adjacent second sprockets (19). A fixed block (21) is fixedly connected to the outside of the second chain (20), and a rotating rod (24) is fixedly connected between the two second sprockets (19) and between the two first sprockets (6).

6. The energy-saving new type of building wall panel machine according to claim 5, characterized in that: A second motor (25) is fixedly connected to the side of one of the second fixing plates (18), and the output shaft of the second motor (25) passes through the second fixing plate (18) and is fixedly connected to one of the second sprockets (19).

7. The energy-saving building wall panel machine according to claim 1, characterized in that: A first motor (8) is fixedly connected to the side of one of the first fixing plates (5). The output shaft of the first motor (8) passes through the first fixing plate (5) and is fixedly connected to one of the first sprockets (6).

8. The energy-saving building wall panel machine according to claim 1, characterized in that: A collection hole (26) is provided at the bottom of the base plate (1), and a flat plate (27) is fixedly connected to the inner side of the fixing frame (2).

Citation Information

Patent Citations

  • Novel wallboard machine for energy-saving building

    CN215434151U