Double-helix efficient mortar discharging equipment
By using a double-helix mixing device and a spiral discharge structure, the problem of low automatic conveying and unloading efficiency of existing mortar mixing machinery has been solved, achieving efficient mixing and rapid discharge.
Patent Information
- Application Number
- CN202520498110.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing mortar mixing machinery cannot achieve automatic conveying, has a complex structure and the mixing rod is easily damaged. The discharge port is not equipped with a discharge device, which leads to accumulation and affects the discharge efficiency.
A double-helix mixing device was designed, including a mixing tank, a discharge pipe, a sealing plate, a limiting device, and helical blades. The drive motor drives the rotating shaft and the mixing impeller to mix and discharge materials. The limiting block and connecting seat ensure the stability of the sealing plate, and the rotation of the helical blades drives the mortar to be discharged quickly.
It improves mixing efficiency, enhances the durability of the mixing rod, prevents mortar leakage and accumulation, and improves discharge efficiency.
Smart Images

Figure CN223918301U_ABST
Abstract
Description
Technical Field
[0001] This disclosure specifically discloses a mortar processing technology field, specifically relating to a double-helix high-efficiency mortar discharge equipment. Background Technology
[0002] Concrete walls are made by pouring mortar. Before pouring mortar, it is necessary to mix the different components in the mortar. Existing mortar mixing machinery cannot achieve automatic conveying of mortar raw materials and has a complex structure, making it inconvenient to use. Currently, in construction, a mixing tank is usually used for rolling mixing, which is a batching equipment used for bulk cement storage in mixing plants.
[0003] According to application number 201721342587.X, a bidirectional stirring and anti-settling building mortar mixing and discharging tank is disclosed, including a discharge hopper, a mixing tank, a uniform material tray, a feeding rod, a buffer hopper, and a spiral guide rib. A frame is welded to the bottom of the mixing tank, and a tank cover is connected to the top of the mixing tank. A motor is installed in the center of the top of the tank cover, and the motor is connected to a rotating shaft. A uniform material tray is located below the feeding rod and is welded to the inner wall of the mixing tank. The uniform material tray has several material distribution holes. The mixing tank is equipped with a discharge hopper at the bottom, and the discharge hopper is provided with a spiral guide rib. When the discharge hopper rotates counterclockwise, the mortar in the spiral guide groove slides upward and outward under the stirring of the spiral guide rib, avoiding mortar deposition. When the discharge hopper rotates clockwise, the mortar in the spiral guide groove slides downward and inward under the stirring of the spiral guide rib. The mortar in the spiral guide groove moves to the discharge pipe and is quickly discharged, avoiding sludge accumulation and blockage, and improving the efficiency of mortar discharge.
[0004] Existing mortar discharge devices are equipped with simple mixing devices. The mixing rod cannot withstand the impact of some large particles in the mortar, which shortens the service life of the mixing rod. In addition, the discharge port of the existing mortar discharge devices is not equipped with a discharge device, resulting in a large amount of mortar accumulating at the discharge port and affecting the discharge efficiency. Therefore, we propose a double-helix high-efficiency mortar discharge device. Summary of the Invention
[0005] In view of the above-mentioned defects or deficiencies in the prior art, this application aims to provide a structure with spiral mixing and spiral discharge.
[0006] A double-helix high-efficiency mortar discharge device includes a mixing tank, which is funnel-shaped. A discharge pipe is fixedly connected to the lower end face of the mixing tank, and a sealing plate is movably connected to the lower end face of the discharge pipe. Limiting devices are fixedly connected to both the left and right sides of the outer wall of the sealing plate. Support columns are uniformly fixedly connected to the lower part of the outer wall of the mixing tank. A feed inlet is fixedly connected to the left side of the upper end face of the mixing tank and is connected to the mixing tank. A stirring device is provided in the middle of the inner cavity of the mixing tank.
[0007] According to the technical solution provided in the embodiments of this application, the limiting device includes a limiting block, a limiting opening, and a connecting seat. The connecting seats are fixedly connected to both the left and right sides of the outer wall of the sealing plate. The upper surface of the connecting seat is higher than the upper surface of the sealing plate. A limiting opening is opened in the middle of the opposite surface of the connecting seat. The limiting blocks are fixedly connected to both the left and right sides of the lower part of the outer wall of the discharge pipe. The limiting blocks are installed in the inner cavity of the limiting openings. The limiting openings match the limiting blocks.
[0008] According to the technical solution provided in the embodiments of this application, the stirring device includes a drive motor, a rotating shaft, a connecting column, and a stirring impeller. The drive motor is fixedly connected to the center of the upper end face of the stirring tank. The motor shaft of the drive motor extends through the inner cavity of the stirring tank and is fixedly connected to the rotating shaft. The stirring impeller is sleeved on the outside of the rotating shaft. The connecting column is uniformly fixedly connected to the outer wall of the rotating shaft, and the stirring impeller is fixedly connected to the end of the connecting column.
[0009] According to the technical solution provided in the embodiments of this application, the stirring impeller is in a downward-extending spiral shape.
[0010] According to the technical solution provided in the embodiments of this application, a fixed shaft is fixedly connected to the bottom end face of the rotating shaft, a spiral blade is movably connected to the outer wall of the fixed shaft, the end of the fixed shaft extends to the bottom of the inner cavity of the discharge pipe, and the diameter of the spiral blade matches the inner diameter of the discharge pipe.
[0011] According to the technical solution provided in the embodiments of this application, the support columns are provided in three sets, and the three sets of support columns are arranged in a ring array on the outer wall of the middle part of the mixing tank. The lower end face of each support column is fixedly connected to a flange.
[0012] In summary, this application discloses a double-helix high-efficiency mortar discharge device. Beneficial effects
[0013] The spiral impeller of the mixing device can withstand the collision of some large particles in the mortar, which can increase the mixing range and effectively improve the mixing efficiency.
[0014] The system consists of a discharge pipe, a fixed shaft, a spiral blade, a sealing plate, and a limiting device. The limiting block ensures that the sealing plate can be stably installed on the lower end face of the discharge pipe, effectively preventing mortar leakage. At the same time, the rotation of the spiral blade can drive the mortar to be discharged quickly, improving the discharge efficiency. Attached Figure Description
[0015] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0016] Figure 1 This is a schematic diagram of the double-helix high-efficiency mortar discharge equipment in this application;
[0017] Figure 2 This is a schematic cross-sectional view of the upper part of the double-helix high-efficiency mortar discharge equipment in this application;
[0018] Figure 3 This is a schematic diagram of the lower cross-sectional structure of the double-helix high-efficiency mortar discharge equipment in this application.
[0019] In the diagram: 1. Mixing tank; 2. Support column; 3. Flange; 4. Discharge pipe; 5. Sealing plate; 6. Limiting device; 61. Limiting block; 62. Limiting opening; 63. Connecting seat; 7. Feed inlet; 8. Mixing device; 81. Drive motor; 82. Rotating shaft; 83. Connecting column; 84. Mixing impeller; 9. Scraper; 10. Fixed shaft; 11. Spiral blade. Detailed Implementation
[0020] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0022] As mentioned in the background section, existing mortar discharge devices are equipped with simple mixing devices. The mixing rod cannot withstand the impact of some large particles in the mortar, which shortens the service life of the mixing rod. In addition, the discharge port of the existing mortar discharge device is not equipped with a discharge device, resulting in a large amount of mortar accumulating at the discharge port and affecting the discharge efficiency. This disclosure proposes a structure with spiral mixing and spiral discharge. Example 1
[0023] Please see Figure 1 The double-helix high-efficiency mortar discharge device includes a mixing tank 1, which is funnel-shaped. To ensure normal discharge of the mixing tank 1, a discharge pipe 4 is fixedly connected to the lower end face of the mixing tank 1. A sealing plate 5 is movably connected to the lower end face of the discharge pipe 4. The sealing plate 5 can prevent mortar leakage. To ensure that the sealing plate 5 can be easily disassembled, limit devices 6 are fixedly connected to both the left and right sides of the outer wall of the sealing plate 5 to ensure that the sealing plate 5 will not fall off. To facilitate the removal of mortar, support columns 2 are evenly fixedly connected to the lower part of the outer wall of the mixing tank 1.
[0024] Please see Figure 1In order to facilitate the addition of mortar powder and sand to the inner cavity of the mixing tank 1, a feed inlet 7 is fixedly connected to the left side of the upper end face of the mixing tank 1, and the feed inlet 7 is connected to the mixing tank 1. In order to fully mix the mortar powder and sand, a stirring device 8 is provided in the middle of the inner cavity of the mixing tank 1.
[0025] Please see Figure 2 To ensure that the sealing plate 5 can be installed on the lower end face of the discharge pipe 4 and can be quickly disassembled, a limiting device 6 is formed by limiting block 61, limiting opening 62 and connecting seat 63. Connecting seats 63 are fixedly connected to both sides of the outer wall of the sealing plate 5, and the upper end face of the connecting seat 63 is higher than the upper end face of the sealing plate 5. Limiting openings 62 are opened in the middle of the opposite face of the connecting seat 63. Limiting blocks 61 are fixedly connected to both sides of the lower part of the outer wall of the discharge pipe 4, and the limiting blocks 61 are installed in the inner cavity of the limiting opening 62. The limiting opening 62 matches the limiting block 61.
[0026] Please see Figure 2 To ensure thorough mixing of mortar powder and sand within the mixing tank 1, a mixing device 8 is constructed, consisting of a drive motor 81, a rotating shaft 82, connecting columns 83, and a mixing impeller 84. The drive motor 81 is fixedly connected to the center of the upper surface of the mixing tank 1, and the motor shaft of the drive motor 81 extends through the inner cavity of the mixing tank 1 and is fixedly connected to the rotating shaft 82. The mixing impeller 84 is sleeved on the outside of the rotating shaft 82. To fix the mixing impeller 84, connecting columns 83 are evenly fixedly connected to the outer wall of the rotating shaft 82, and the ends of the connecting columns 83 are fixedly connected to the mixing impeller 84. The stability of the mixing impeller 84 is effectively ensured by connecting several connecting columns 83.
[0027] Please see Figure 2 In order to improve mixing efficiency and withstand the impact of larger particles, the mixing impeller 84 extends downward in a spiral shape. The mixing impeller 84 can mix the mortar and drive the mortar downward.
[0028] Please see Figure 3 In order to ensure normal material discharge from the mixing tank 1 and to prevent mortar from accumulating inside the discharge pipe 4, a fixed shaft 10 is fixedly connected to the bottom end face of the rotating shaft 82, and a spiral blade 11 is movably connected to the outer wall of the fixed shaft 10. The end of the fixed shaft 10 extends to the bottom of the inner cavity of the discharge pipe 4, and the diameter of the spiral blade 11 matches the inner diameter of the discharge pipe 4. Example 2
[0029] Please see Figure 1 To ensure the stability of the mixing tank 1, three sets of support columns 2 are provided, and the three sets of support columns 2 are arranged in a ring array on the outer wall of the middle part of the mixing tank 1. The lower end face of each support column 2 is fixedly connected to a flange 3, which can be connected to the ground by bolts, thereby ensuring the stability of the mixing roller 1.
[0030] Working principle: When in use, place the sealing plate 5 at the lower end of the discharge pipe 4, ensuring that the limiting block 61 is inserted into the limiting opening 62, effectively ensuring the stability of the sealing plate 5. The operator pours the powder and sand into the feed inlet 7, connects to an external power source, and starts the drive motor 81. The drive motor 81 drives the rotating shaft 82 to rotate, and the rotating shaft 82 drives the connecting column 83 and the stirring impeller 84 to rotate. The powder and sand are fully mixed by the rotation of the connecting column 83 and the stirring impeller 84. After the mixing is completed, remove the sealing plate 5. The rotating shaft 82 drives the fixed shaft 10 to rotate, and the fixed shaft 10 drives the spiral blade 11 to rotate. The spiral blade 11 rotates to discharge the mortar.
[0031] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in this application.
Claims
1. A double-helix high-efficiency mortar discharge device, comprising a mixing tank (1), characterized in that: The mixing tank (1) is funnel-shaped. A discharge pipe (4) is fixedly connected to the lower end face of the mixing tank (1). A sealing plate (5) is movably connected to the lower end face of the discharge pipe (4). Limiting devices (6) are fixedly connected to both the left and right sides of the outer wall of the sealing plate (5). Support columns (2) are evenly fixedly connected to the lower part of the outer wall of the mixing tank (1). A feed inlet (7) is fixedly connected to the left side of the upper end face of the mixing tank (1). The feed inlet (7) is connected to the mixing tank (1). A stirring device (8) is provided in the middle of the inner cavity of the mixing tank (1).
2. The double-helix high-efficiency mortar discharge equipment according to claim 1, characterized in that: The limiting device (6) includes a limiting block (61), a limiting opening (62), and a connecting seat (63). The connecting seats (63) are fixedly connected to both the left and right sides of the outer wall of the sealing plate (5). The upper surface of the connecting seat (63) is higher than the upper surface of the sealing plate (5). The connecting seats (63) have limiting openings (62) in the middle of opposite surfaces. The lower left and right sides of the outer wall of the discharge pipe (4) are fixedly connected to the limiting blocks (61). The limiting blocks (61) are installed in the inner cavity of the limiting openings (62). The limiting openings (62) match the limiting blocks (61).
3. The double-helix high-efficiency mortar discharge equipment according to claim 1, characterized in that: The stirring device (8) includes a drive motor (81), a rotating shaft (82), a connecting column (83), and a stirring impeller (84). The drive motor (81) is fixedly connected to the center of the upper end face of the stirring tank (1). The motor shaft of the drive motor (81) extends through to the inner cavity of the stirring tank (1) and is fixedly connected to the rotating shaft (82). The stirring impeller (84) is sleeved on the outside of the rotating shaft (82). The connecting column (83) is evenly fixedly connected to the outer wall of the rotating shaft (82). The stirring impeller (84) is fixedly connected to the end of the connecting column (83).
4. The double-helix high-efficiency mortar discharge equipment according to claim 3, characterized in that: The stirring impeller (84) is in a downward spiral shape.
5. The double-helix high-efficiency mortar discharge equipment according to claim 3, characterized in that: The bottom end face of the rotating shaft (82) is fixedly connected to a fixed shaft (10), and a spiral blade (11) is movably connected to the outer wall of the fixed shaft (10). The end of the fixed shaft (10) extends to the bottom of the inner cavity of the discharge pipe (4), and the diameter of the spiral blade (11) matches the inner diameter of the discharge pipe (4).
6. The double-helix high-efficiency mortar discharge equipment according to claim 1, characterized in that: The support column (2) is provided in three sets. The three sets of support columns (2) are arranged in a ring array on the outer wall of the middle part of the mixing tank (1). The lower end face of each support column (2) is fixedly connected with a flange (3).
Citation Information
Patent Citations
Mixed material discharging tank of sedimentary building mortar is prevented in two -way stirring
CN207373468U