Novel automatic mixing and batching machine for PVC (polyvinyl chloride) auxiliary materials
The quantitative component and one-way valve design of the new PVC auxiliary material automatic mixing and batching machine solve the problem of large errors caused by manual addition of auxiliary materials, realize precise control of auxiliary materials, and improve the quality and efficiency of PVC production.
Patent Information
- Application Number
- CN202520304364.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In current PVC production, the manual addition of auxiliary materials is prone to errors and makes it difficult to accurately control the amount of auxiliary materials, which affects product quality.
The new PVC auxiliary material automatic mixing and batching machine achieves precise addition of auxiliary materials through the coordinated design of quantitative components and one-way valves. The cooperation of structures such as U-shaped frame, chute, slot, connecting spring, stop, pull ring, and plug ensures that the auxiliary materials flow in the set direction and can accurately control the amount added at one time.
It enables precise addition of auxiliary materials, reduces human error, improves production quality and ease of operation, and ensures consistency in the amount added each time.
Smart Images
Figure CN223918348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC production, and in particular to a new type of automatic mixing and batching machine for PVC auxiliary materials. Background Technology
[0002] In the production of PVC (polyvinyl chloride), ingredient formulation is a crucial step. PVC production requires not only the main material, polyvinyl chloride resin, but also the addition of various auxiliary materials, such as stabilizers, plasticizers, fillers, pigments, and additives. The precise proportions of these auxiliary materials have a significant impact on the quality, performance, and production efficiency of the final product.
[0003] In the past, many PVC production companies relied on manual addition of auxiliary materials. Operators typically used simple measuring tools (such as cups or spoons) and experience to add materials. However, manual labor is highly subjective, and different operators may have different readings of the measuring tools. Furthermore, it is difficult to ensure that the amount of auxiliary material measured each time is completely consistent during repeated batching. This error affects the production quality of PVC products.
[0004] Therefore, a novel automatic mixing and batching machine for PVC auxiliary materials is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a new type of automatic mixing and batching machine for PVC auxiliary materials, which aims to improve the problems of large errors in manual batching and difficulty in accurately controlling the amount of auxiliary materials added, thus affecting the quality of PVC products.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel PVC auxiliary material automatic mixing and batching machine, comprising a mixing tank, a support plate fixedly connected to the right surface of the mixing tank, a feeding assembly provided on the upper surface of the support plate, the feeding assembly comprising a feeding tank, a discharge bin fixedly connected to the right surface of the feeding tank, a sealing gasket connected to the inner wall of the feeding tank by a piston, a connecting rod fixedly connected to the upper surface of the sealing gasket, a pressure plate fixedly connected to the upper surface of the connecting rod, a discharge pipe penetrating and fixedly connected to the left surface of the feeding tank, a one-way valve one provided in the middle section of the discharge pipe, an inlet pipe penetrating and fixedly connected to the right surface of the feeding tank, a one-way valve two provided in the middle section of the inlet pipe, and a metering component provided on the upper surface of the feeding tank.
[0007] As a further description of the above technical solution:
[0008] The quantitative component includes a U-shaped frame, with a groove and a slot on the inner wall of the front side of the U-shaped frame. One end of a connecting spring is fixedly connected to the inner wall of the top of the U-shaped frame, and the other end of the connecting spring is fixedly connected to the upper surface of the pressure plate. A stop is slidably connected to the inner wall of the groove, and a pull ring is elastically connected to the inner wall of the stop via a compression spring. A rod is fixedly connected to the front surface of the pull ring.
[0009] As a further description of the above technical solution:
[0010] The lower surface of the feeding tank is fixedly connected to the upper surface of the support plate, and the upper surface of the discharging bin is set to be open.
[0011] As a further description of the above technical solution:
[0012] The connecting rod passes through and is slidably connected to the upper surface of the feeding tank, the discharge pipe passes through and is fixedly connected to the right surface of the mixing tank, and the feed pipe passes through and is fixedly connected to the left surface of the discharge hopper.
[0013] As a further description of the above technical solution:
[0014] The lower surface of the U-shaped frame is fixedly connected to the upper surface of the feeding tank, and the pressure plate is slidably connected to the inner wall of the chute.
[0015] As a further description of the above technical solution:
[0016] The slots are provided in multiple sets, and the multiple sets of slots are evenly distributed longitudinally along the trajectory of the slide, and the slide and the slots are connected.
[0017] As a further description of the above technical solution:
[0018] One end of the compression spring is fixedly connected to the front surface of the pull ring, and the other end of the compression spring is fixedly connected to the rear surface of the stop block.
[0019] As a further description of the above technical solution:
[0020] The insertion rod passes through and is slidably connected to the rear surface of the stop block, and the insertion rod is inserted into the inner wall of the slot.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, with the coordinated operation of the feeding tank, the feed pipe, the discharge pipe, and the one-way valve and the two one-way valves, the auxiliary material can only flow in the set direction, avoiding backflow problems. Moreover, when adding auxiliary material, personnel can observe the scale on the feeding tank to control the amount of auxiliary material added, avoiding production quality problems caused by feeding errors and improving the practicality of the device.
[0023] 2. In this utility model, with the cooperation of the U-shaped frame, slide, slot, connecting spring, stop, pull ring, insertion rod and compression spring, the position of the stop can be adjusted according to production needs, thereby limiting the rising height of the pressure plate and realizing precise control of the amount of auxiliary material added at one time. When adding auxiliary material each time, the staff does not need to observe the scale, which improves the convenience of the material adding work. Attached Figure Description
[0024] Figure 1 This is a front view of the three-dimensional structure of the overall device in this utility model;
[0025] Figure 2 This is a three-dimensional cross-sectional view of the feeding tank and discharging bin in this utility model;
[0026] Figure 3 This is a side view of the three-dimensional structure of the feeding tank and U-shaped frame in this utility model;
[0027] Figure 4 This is a three-dimensional cross-sectional diagram of the U-shaped frame and the stop block in this utility model.
[0028] Legend:
[0029] 1. Mixing tank; 2. Support plate; 31. Feeding tank; 32. Discharge hopper; 33. Sealing gasket; 34. Connecting rod; 35. Pressure plate; 36. Discharge pipe; 37. One-way valve 1; 38. Feed pipe; 39. One-way valve 2; 41. U-shaped frame; 42. Connecting spring; 43. Stop block; 44. Pull ring; 45. Insert rod; 46. Compression spring; 401. Slide groove; 402. Slot. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1This utility model provides an embodiment of an automatic mixing and batching machine for PVC auxiliary materials, including a mixing tank 1. The mixing tank 1 is a type of mixing equipment, with a built-in motor and mixing blades for mixing. A feeding pipe is provided at the top, through which water for mixing can be added. A discharge pipe is provided at the bottom, through which the mixed raw materials can be discharged. The mixing tank 1 is existing technology and can be implemented by those skilled in the art. Since it is existing technology, it will not be described in detail in this case. A support plate 2 is fixedly connected to the right surface of the mixing tank 1. A feeding component for adding auxiliary materials is provided on the upper surface of the support plate 2. Since the amount of auxiliary materials used is small, the accuracy of the ratio is high, so a feeding component is needed to accurately control the amount of materials added.
[0032] Reference Figure 1 - Figure 2 The feeding assembly includes a feeding tank 31, which is sealed inside. The front surface of the feeding tank 31 is marked with graduations. The feeding tank 31 is transparent. A discharge bin 32 is fixedly connected to the right surface of the feeding tank 31. A sealing gasket 33 is piston-connected to the inner wall of the feeding tank 31. The inner layer of the sealing gasket 33 is made of a hard, non-deformable material, while the surface is made of rubber to maintain a seal. A connecting rod 34 is fixedly connected to the upper surface of the sealing gasket 33, and a pressure plate 35 is fixedly connected to the upper surface of the connecting rod 34. The pressure plate 35, connecting rod 34, and sealing gasket 33 move synchronously. A discharge pipe 36 is penetrating and fixedly connected to the left surface of the feeding tank 31. The auxiliary material inside the feeding tank 31 can only be discharged from the discharge pipe 36 and can only be discharged into the mixing tank 1. Multiple feeding assemblies are provided, evenly distributed on the support. On plate 2, different types of auxiliary materials are added. A one-way valve 37 is installed in the middle section of the discharge pipe 36. A feed pipe 38 is fixedly connected through the right surface of the feeding tank 31. The auxiliary materials can only enter the feeding tank 31 from the feed pipe 38. The auxiliary materials are normally fluids such as plasticizers, stabilizers, fillers, and colorants, which can flow along the pipe. A one-way valve 39 is installed in the middle section of the feed pipe 38. Both one-way valve 37 and one-way valve 39 are existing technologies and can be implemented by those skilled in the art. Since they are existing technologies, they will not be described in detail in this case. One-way valve 37 and one-way valve 39 can make the fluid flow only in one direction. A metering component is installed on the upper surface of the feeding tank 31. The metering component can accurately control the amount of auxiliary materials added at one time.
[0033] Reference Figure 1 - Figure 2The lower surface of the feeding tank 31 is fixedly connected to the upper surface of the support plate 2. The upper surface of the discharge bin 32 is set as an opening to facilitate the addition of auxiliary materials. The connecting rod 34 passes through and is slidably connected to the upper surface of the feeding tank 31, and slides longitudinally. The discharge pipe 36 passes through and is fixedly connected to the right surface of the mixing tank 1. The discharge pipe 36 connects the mixing tank 1 and the feeding tank 31. The feed pipe 38 passes through and is fixedly connected to the left surface of the discharge bin 32. The feed pipe 38 connects the feeding tank 31 and the discharge bin 32. The auxiliary materials entering the feed pipe 38 come from the discharge bin 32.
[0034] Reference Figure 1 , Figure 3 , Figure 4 The metering component includes a U-shaped frame 41. The U-shaped frame 41 has an opening slot, and a groove 401 and a slot 402 are provided on the inner wall of the front side of the U-shaped frame 41. One end of a connecting spring 42 is fixedly connected to the inner wall of the top of the U-shaped frame 41. The other end of the connecting spring 42 is fixedly connected to the upper surface of the pressure plate 35. When the pressure plate 35 moves downward, it will stretch the connecting spring 42 to generate a reaction force. In the absence of external force, the connecting spring 42 will pull the pressure plate 35 to the top of the inner wall of the groove 401. A stop block 43 is slidably connected to the inner wall of the groove 401. The stop block 43 moves longitudinally. A pull ring 44 is elastically connected to the inner wall of the stop block 43 through a compression spring 46. A rod 45 is fixedly connected to the front surface of the pull ring 44. The pull ring 44 and the rod 45 move synchronously.
[0035] Reference Figure 1 , Figure 3 , Figure 4 The lower surface of the U-shaped frame 41 is fixedly connected to the upper surface of the feeding tank 31. The pressure plate 35 is slidably connected to the inner wall of the slide 401 and moves longitudinally. Multiple sets of slots 402 are provided, and the multiple sets of slots 402 are evenly distributed longitudinally along the trajectory of the slide 401. The slide 401 and the slots 402 are connected. One end of the compression spring 46 is fixedly connected to the front surface of the pull ring 44, and the other end of the compression spring 46 is fixedly connected to the rear surface of the stop block 43. When the pull ring 44 moves backward, it will stretch the compression spring 46 to generate a reaction force. The insertion rod 45 passes through and is slidably connected to the rear surface of the stop block 43. The insertion rod 45 is inserted into the inner wall of the slot 402. When the insertion rod 45 and the slot 402 are inserted, the stop block 43 will be limited. The stop block 43 will limit the maximum height that the pressure plate 35 can rise. When the upper surface of the pressure plate 35 contacts the stop block 43, it will not be able to move.
[0036] Working principle: First, add the required auxiliary materials into the feeding hopper 32. Then, adjust the initial position of the sealing gasket 33 according to the requirements to change the amount added at one time. During adjustment, first move the pull ring 44 backward to drive the insertion rod 45 backward and disengage it from the slot 402 to release the limit. The backward-moving pull ring 44 will stretch the compression spring 46 to generate a reaction force. After the limit is released, move the stop block 43 upward. When it is almost at the appropriate position, release the pull ring 44. At this time, the compression spring 46 is in a stretched state. When it moves to the appropriate position, the insertion rod 45 will be aligned with the slot 402. The compression spring 46 will pull the insertion rod 45 forward to align it with the slot 402.
[0037] At this time, since the upper surface of the pressure plate 35 is not in contact with the stop block 43, the connecting spring 42 will pull the pressure plate 35 upward until it contacts the stop block 43. During this process, the pressure plate 35 will drive the connecting rod 34 and the sealing gasket 33 to move upward. When the sealing gasket 33 moves upward, the feeding tank 31 will be under negative pressure. Therefore, the auxiliary material in the discharge bin 32 will enter the feeding tank 31 through the feed pipe 38 and the one-way valve 39, filling the area below the sealing gasket 33.
[0038] When it is necessary to add auxiliary materials, the pressure plate 35 is pressed down to drive the connecting rod 34 and the sealing gasket 33 to move downward. The downward moving sealing gasket 33 will press the auxiliary materials inside the feeding tank 31 and enter the mixing tank 1 from the discharge pipe 36 through the one-way valve 37 to realize the addition.
[0039] When the pressure plate 35 moves downward, it stretches the connecting spring 42 to generate a reaction force. After the external force is released, the connecting spring 42 will pull the pressure plate 35, the connecting rod 34 and the sealing gasket 33 upward. When the sealing gasket 33 moves upward, it will suck in the same amount of auxiliary material from the discharge bin 32 again.
[0040] When adjusting the initial position of the sealing gasket 33, the amount of auxiliary material added at one time can be determined by observing the scale on the feeding tank 31.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A novel automatic mixing and batching machine for PVC auxiliary materials, comprising a mixing tank (1), characterized in that: A support plate (2) is fixedly connected to the right surface of the mixing tank (1). A feeding assembly is provided on the upper surface of the support plate (2). The feeding assembly includes a feeding tank (31). A discharge bin (32) is fixedly connected to the right surface of the feeding tank (31). A sealing gasket (33) is connected to the inner wall of the feeding tank (31) via a piston. A connecting rod (34) is fixedly connected to the upper surface of the sealing gasket (33). A pressure plate (35) is fixedly connected to the upper surface of the connecting rod (34). A discharge pipe (36) is fixedly connected through the left surface of the feeding tank (31). A one-way valve (37) is provided in the middle section of the discharge pipe (36). A feed pipe (38) is fixedly connected through the right surface of the feeding tank (31). A one-way valve (39) is provided in the middle section of the feed pipe (38). A metering assembly is provided on the upper surface of the feeding tank (31).
2. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 1, characterized in that: The quantitative component includes a U-shaped frame (41), with a groove (401) on the inner wall of the front side of the U-shaped frame (41) and a slot (402) on the inner wall of the front side of the U-shaped frame (41). One end of a connecting spring (42) is fixedly connected to the inner wall of the top of the U-shaped frame (41), and the other end of the connecting spring (42) is fixedly connected to the upper surface of the pressure plate (35). A stop block (43) is slidably connected to the inner wall of the groove (401), and a pull ring (44) is elastically connected to the inner wall of the stop block (43) through a compression spring (46). A plug rod (45) is fixedly connected to the front surface of the pull ring (44).
3. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 1, characterized in that: The lower surface of the feeding tank (31) is fixedly connected to the upper surface of the support plate (2), and the upper surface of the discharge bin (32) is set to be open.
4. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 1, characterized in that: The connecting rod (34) passes through and is slidably connected to the upper surface of the feeding tank (31), the discharge pipe (36) passes through and is fixedly connected to the right surface of the mixing tank (1), and the feed pipe (38) passes through and is fixedly connected to the left surface of the discharge bin (32).
5. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 2, characterized in that: The lower surface of the U-shaped frame (41) is fixedly connected to the upper surface of the feeding tank (31), and the pressure plate (35) is slidably connected to the inner wall of the chute (401).
6. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 2, characterized in that: The slots (402) are provided in multiple sets, and the multiple sets of slots (402) are evenly distributed longitudinally along the trajectory of the slide (401), and the slide (401) and slots (402) are connected.
7. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 2, characterized in that: One end of the compression spring (46) is fixedly connected to the front surface of the pull ring (44), and the other end of the compression spring (46) is fixedly connected to the rear surface of the stop block (43).
8. The automatic mixing and batching machine for new PVC auxiliary materials according to claim 2, characterized in that: The insertion rod (45) passes through and is slidably connected to the rear surface of the stop (43), and the insertion rod (45) is inserted into the inner wall of the slot (402).