Nickel sheet detecting and packaging equipment

Abstract

The utility model discloses nickel sheet detecting and packaging equipment which comprises a rack, a controller, a cutting device, a detecting device, a defective product removing device, a feeding device and a packaging device. By arranging the cutting device, the detecting device, the defective product removing device, the feeding device and the packaging device, the nickel sheets sequentially pass through the cutting device, the detecting device and the packaging device to complete the cutting, detecting and packaging processes of the nickel sheets, the overall automation degree is higher, the labor cost is effectively reduced, and the detecting efficiency is higher; the number of the matched detection assemblies is three, and the three detection assemblies are all arranged on the rack and located above, below and on the outer side of the material storage frame correspondingly, so that the nickel sheets are detected from three different directions through the three detection assemblies, and the detection process is more effective and accurate. And meanwhile, through the arrangement of the defective product removing device, unqualified products can be removed and prevented from entering a subsequent packaging device, and the overall machining quality of the products is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to nickel sheet processing field technology especially is a kind of nickel sheet detection packaging equipment. BACKGROUND

[0002] Lithium batteries can be broadly divided into two categories: lithium metal batteries and lithium-ion batteries. Lithium-ion batteries do not contain metallic lithium and are rechargeable. The fifth generation of rechargeable batteries, lithium metal batteries, was born in 1996, and their safety, specific capacity, self-discharge rate and performance-to-price ratio are superior to lithium-ion batteries. Due to their high technical requirements, only a few companies in a few countries produce such lithium metal batteries. Nickel sheet is an important component in lithium batteries.

[0003] The existing nickel sheet needs to be cut from the material belt by a cutting machine after processing, and then the appearance of the cut nickel sheet is detected manually, and finally it is put into a packaging machine to complete the film packaging process. The overall degree of automation is low, the labor cost is large, the efficiency of manual detection is low, and the detection effect cannot be guaranteed. Unqualified products may flow into the subsequent packaging machine, affecting the overall processing quality. Therefore, it is necessary to study a new technical scheme to solve the above problems. UTILITY MODEL CONTENT

[0004] Therefore, the utility model mainly aims at the defects of the prior art, and provides a nickel sheet detection packaging equipment, which can effectively solve the problems of low automation degree, high labor cost, low detection efficiency and influence on overall processing quality in the existing nickel sheet cutting and packaging process.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A nickel sheet detection packaging equipment includes a rack, a controller, a cutting device, a detection device, a defective product removal device, a feeding device and a packaging device. The controller is arranged on the rack. The cutting device is arranged on the rack and connected with the controller. The detection device is arranged on the rack and located beside the cutting device. The detection device includes a storage rack and a detection assembly. The storage rack is arranged on the rack and located beside the cutting device. The detection assembly is arranged in three sets. Each detection assembly is arranged above, below and outside the storage rack. Each detection assembly is connected with the controller. The defective product removal device is arranged on the rack and located behind the detection device. The packaging device is arranged on the rack and located beside the defective product removal device. The packaging device is connected with the controller. The feeding device is arranged on the rack and located beside the storage rack. The output end of the feeding device moves between the cutting device, the detection device, the defective product removal device and the packaging device. The feeding device is connected with the controller.

[0007] As a preferred scheme, a cover is arranged on the frame, and the controller is arranged on the cover, and the cutting device, the detecting device, the defective product removing device, the feeding device and the packaging device are all covered by the cover.

[0008] As a preferred scheme, the cutting device comprises a cutting frame, a pressing seat, a first pressing driving mechanism, a pressing plate, a spring and a cutting head; the cutting frame is arranged on the frame, and a feeding groove in communication with the external feeding device is formed in the cutting frame, and a cutting groove is formed in the output end of the feeding groove downwardly; the pressing seat is arranged on the cutting frame and can move up and down; the first pressing driving mechanism is arranged on the cutting frame and drives the pressing seat to move up and down; the pressing plate is arranged below the pressing seat and moves up and down with the pressing seat; the spring extends upwardly and downwardly, and the two ends of the spring are respectively arranged on the pressing seat and the pressing plate and drive the pressing plate to move downwardly and reset; the cutting head is arranged below the pressing seat and moves up and down with the pressing seat, and the cutting head extends downwardly beyond the pressing plate and corresponds to the cutting groove.

[0009] As a preferred scheme, the cutting device further comprises a rotating rod and a second pressing driving mechanism; the rotating rod is arranged on the cutting frame and can rotate back and forth, and an external end of the rotating rod is provided with a suction head; the suction head moves back and forth beside the cutting groove with the rotation of the rotating rod; the second pressing driving mechanism is arranged on the cutting frame and drives the rotating rod to rotate back and forth; the suction head and the second pressing driving mechanism are connected with the controller.

[0010] As a preferred scheme, a plurality of material placing positions are arranged on the material storing frame along the extending direction of the material storing frame; the three detecting assemblies are arranged along the arrangement direction of the material placing positions and correspond to the corresponding material placing positions respectively.

[0011] As a preferred scheme, the detecting assembly comprises a detecting frame and a detecting head; the detecting frame is arranged on the frame and corresponds to the position of the material storing frame; the detecting head is arranged on the detecting frame and corresponds to the position of the corresponding material placing position.

[0012] As a preferred scheme, the defective product removing device comprises a base, a movable seat, a discharging groove and a storage box; the base is arranged on the frame and located beside the material storing frame; the movable seat is arranged on the base and can move back and forth; the discharging groove is arranged on the front side of the movable seat and moves back and forth with the movable seat; the storage box is arranged on the frame and located in front of the movable seat, and the storage box corresponds to the output end of the discharging groove.

[0013] As a preferred scheme, the feeding device comprises a feeding frame, a movable rod, a feeding driving mechanism and a material taking head; the feeding frame is arranged on the rack and located beside the material storage frame; the movable rod is arranged on the feeding frame and can move back and forth transversely, and the movable rod is arranged transversely; the feeding driving mechanism is arranged on the feeding frame and drives the movable rod to move back and forth transversely, and the feeding driving mechanism is connected with the controller; the material taking head is arranged in plurality, and the plurality of material taking heads are arranged on the movable rod and move back and forth with the movable rod, and the material taking head is connected with the controller.

[0014] As a preferred scheme, the packaging device comprises a packaging frame, a first feeding disc, a second feeding disc, a heat sealing head, a material collecting disc and a packaging driving mechanism; the packaging frame is arranged on the rack, and the packaging frame is provided with a material passing groove extending frontward and rearward; the first feeding disc is arranged on the rack and located beside the input end of the material passing groove and can rotate back and forth; the second feeding disc is arranged on the rack and located above the material passing groove and can rotate back and forth; the heat sealing head is arranged on the packaging frame and located directly above the material passing groove; the material collecting disc is arranged on the rack and located beside the output end of the material passing groove and can rotate back and forth; the packaging driving mechanism is arranged on the rack and drives the material collecting disc to rotate back and forth, and the heat sealing head and the packaging driving mechanism are connected with the controller.

[0015] As a preferred scheme, the packaging device further comprises a cutting assembly, which is arranged on the rack and located between the heat sealing head and the material collecting disc; the cutting assembly comprises a mounting frame, a cutting head and a cutting driving mechanism; the mounting frame is arranged on the rack; the mounting frame is provided with a through groove corresponding to the material passing groove, and the cutting head is arranged on the mounting frame and located below the through groove and can move back and forth upwardly and downwardly; the cutting driving mechanism is arranged on the mounting frame and drives the cutting head to move back and forth upwardly and downwardly, and the cutting driving mechanism is connected with the controller.

[0016] The utility model discloses have obvious advantages and beneficial effects compared with prior art, specifically speaking, from the above technical scheme can know that:

[0017] By setting up cutting device, detection device, defective product removal device, feeding device and packaging device, make it through cutting device, detection device and packaging device in turn to complete the cutting, detection and packaging process of nickel sheet, the overall automation degree is higher, effectively reduces the artificial cost, and the detection efficiency is also higher, and three detection assemblies are arranged, and the three detection assemblies are arranged on the rack and are located above, below and the outer side of the material storage frame respectively, so that the nickel sheet is detected from three different directions through the three detection assemblies, and the detection process is more effective and accurate, and the setting of the defective product removal device can remove the unqualified products, prevent them from entering the subsequent packaging device, and ensure the overall processing quality of the products.

[0018] In order to make the structure features and functions of the utility model more clear, the utility model will be described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a three-dimensional structure schematic diagram of the preferred embodiment of the utility model;

[0020] Figure 2 is a partial assembly schematic diagram of the preferred embodiment of the utility model;

[0021] Figure 3 is a three-dimensional structure schematic diagram of the cutting device in the preferred embodiment of the utility model;

[0022] Figure 4 is another partial assembly schematic diagram in the preferred embodiment of the utility model;

[0023] Figure 5 is a three-dimensional structure schematic diagram of the cutting assembly in the preferred embodiment of the utility model.

[0024] EXPLANATION OF DRAWINGS:

[0025] 10, rack 11, cover

[0026] 20, controller 30, cutting device

[0027] 301, feed groove 302, cutting groove

[0028] 31, cutting frame

[0029] 32, pressing seat 33, first pressing driving mechanism

[0030] 34, pressing plate 35, spring

[0031] 36, cutting head 37, rotating rod

[0032] 371, suction head 38, second pressing driving mechanism

[0033] 40, detection device 41, storage rack

[0034] 411, discharging position 42, detection assembly

[0035] 421, detection frame 422, detection head

[0036] 50, defective product removing device 501, discharging groove

[0037] 51, base 52, movable seat

[0038] 53, discharging groove 54, storage box

[0039] 55, first driving mechanism

[0040] 60, feeding device 61, feeding frame

[0041] 62, movable rod 63, feeding driving mechanism

[0042] 64, material taking head 70, packaging device

[0043] 701, material passing groove 702, through groove

[0044] 71, packaging frame 72, first feeding disc

[0045] 73, second feeding disc 74, heat sealing head

[0046] 75, material collecting disc 76, packaging driving mechanism

[0047] 77, cutting assembly 771, mounting frame

[0048] 772, cutting head 773, cutting driving mechanism DETAILED DESCRIPTION

[0049] Please refer to Figures 1 to 5 The specific structure of the preferred embodiment of the utility model is shown in the figure, which includes a rack 10, a controller 20, a cutting device 30, a detection device 40, a defective product removing device 50, a feeding device 60 and a packaging device 70.

[0050] The controller 20 is arranged on the rack 10; in the embodiment, a machine cover 11 is arranged on the rack 10, the controller 20 is arranged on the machine cover 11, and the cutting device 30, the detection device 40, the defective product removing device 50, the feeding device 60 and the packaging device 70 are all covered by the machine cover 11.

[0051] The cutting device 30 is arranged on the frame 10 and connected with the controller 20; in the embodiment, the cutting device 30 comprises a cutting frame 31, a pressing seat 32, a first pressing driving mechanism 33, a pressing plate 34, a spring 35 and a cutting head 36; the cutting frame 31 is arranged on the frame 10, and a feeding groove 301 communicating with the external feeding device 60 is arranged on the cutting frame 31, and a cutting groove 302 is arranged at the output end of the feeding groove 301; the pressing seat 32 is arranged on the cutting frame 31 and can move up and down; the first pressing driving mechanism 33 is arranged on the cutting frame 31 and drives the pressing seat 32 to move up and down, and the first pressing driving mechanism 33 is connected with the controller 20; the pressing plate 34 is arranged below the pressing seat 32 and moves up and down with the pressing seat 32; the spring 35 extends up and down, and the two ends of the spring 35 are respectively arranged on the pressing seat 32 and the pressing plate 34 and drive the pressing plate 34 to move down and reset; the cutting head 36 is arranged below the pressing seat 32 and moves up and down with the pressing seat 32, the cutting head 36 extends downward beyond the pressing plate 34 and corresponds to the cutting groove 302. When cutting, the pressing plate 34 moves down with the pressing seat 32 and first contacts and presses the material belt, then the cutting head 36 is driven by the pressing seat 32 to continue to press down and complete the cutting process, and the nickel sheet and the material belt are positioned by the pressing of the pressing plate 34, so as to ensure the cutting quality.

[0052] The cutting device 30 further comprises a rotating rod 37 and a second pressing driving mechanism 38; the rotating rod 37 is arranged on the cutting frame 31 and can rotate back and forth, and an absorbing head 371 is arranged at the outer end of the rotating rod 37, the absorbing head 371 moves back and forth beside the cutting groove 302 with the rotation of the rotating rod 37; the second pressing driving mechanism 38 is arranged on the cutting frame 31 and drives the rotating rod 37 to rotate back and forth, and the absorbing head 371 and the second pressing driving mechanism 38 are connected with the controller 20. The rotating rod 37 rotates the cut product to the outside through the absorbing head 371. The second pressing driving mechanism 38 drives the rotating rod 37 to rotate back and forth through the cooperation of the rack and the gear.

[0053] The detection device 40 is arranged on the rack 10 and beside the cutting device 30, and comprises a storage rack 41 and a detection assembly 42. The storage rack 41 is arranged on the rack 10 and beside the cutting device 30. The detection assembly 42 is arranged in three sets, and each of the three detection assemblies 42 is arranged above, below and outside the storage rack 41 on the rack 10. Each of the three detection assemblies 42 is connected with the controller 20. In this embodiment, a plurality of discharge positions 411 are arranged on the storage rack 41 in sequence and at intervals along the extension direction of the storage rack 41. The three detection assemblies 42 are arranged in sequence along the arrangement direction of the discharge positions 411 and correspond to the corresponding discharge positions 411 in position respectively. The detection assembly 42 comprises a detection frame 421 and a detection head 422. The detection frame 421 is arranged on the rack 10 and corresponds to the position of the storage rack 41. The detection head 422 is arranged on the detection frame 421 and corresponds to the position of the corresponding discharge position 411. Through the three detection assemblies 42 arranged in different directions, the detection process of the upper, lower and side surfaces of the product is completed in sequence, and the detection result is more accurate.

[0054] The defective product removal device 50 is arranged on the rack 10 and behind the detection device 40. In this embodiment, the defective product removal device 50 comprises a base 51, a movable seat 52, a discharge chute 53 and a storage box 54. The base 51 is arranged on the rack 10 and beside the storage rack 41. The movable seat 52 is movably arranged on the base 51 back and forth, and the upper surface of the movable seat 52 is provided with a discharge chute 501 for placing the product. The discharge chute 53 is arranged on the front side of the movable seat 52 and moves back and forth with the movable seat 52. The storage box 54 is arranged on the rack 10 and in front of the movable seat 52, and corresponds to the output end of the discharge chute 53 in position. The movable seat 52 is driven by the first driving mechanism 55 to move back and forth. When the detection result is qualified, the movable seat 52 is driven by the first driving mechanism 55 to move below the output end of the feeding device 60, so that the feeding device 60 places the qualified product in the discharge chute 501. When the unqualified product is detected, the discharge chute 53 is driven by the first driving mechanism 55 to move below the output end of the feeding device 60, so that the unqualified product slides through the discharge chute 53 and falls into the storage box 54.

[0055] The packaging device 70 is arranged on the frame 10 and beside the defective product removing device 50, and is connected with the controller 20; in the embodiment, the packaging device 70 comprises a packaging frame 71, a first feeding disc 72, a second feeding disc 73, a heat sealing head 74, a receiving disc 75 and a packaging driving mechanism 76; the packaging frame 71 is arranged on the frame 10, and a material passing groove 701 extending front-to-back is arranged on the packaging frame 71; the first feeding disc 72 is rotatably arranged on the frame 10 and beside the input end of the material passing groove 701, and is used for completing the feeding process of the packaging material belt; the second feeding disc 73 is rotatably arranged on the frame 10 and above the material passing groove 701, and is used for completing the feeding process of the film belt; the heat sealing head 74 is arranged on the packaging frame 71 and directly above the material passing groove 701; the heat sealing head 74 is used for forming the film belt on the upper surface of the packaging material belt by heat sealing. The receiving disc 75 is rotatably arranged on the frame 10 and beside the output end of the material passing groove 701; the receiving disc 75 is used for completing the receiving process of the packaging material belt of the packaged product. The packaging driving mechanism 76 is arranged on the frame 10 and drives the receiving disc 75 to rotate back and forth, and the heat sealing head 74 and the packaging driving mechanism 76 are connected with the controller 20.

[0056] The packaging device 70 further comprises a cutting assembly 77 arranged on the frame 10 and between the heat sealing head 74 and the receiving disc 75; the cutting assembly 77 comprises a mounting frame 771, a cutting head 772 and a cutting driving mechanism 773; the mounting frame 771 is arranged on the frame 10; a through groove 702 corresponding to the material passing groove 701 is arranged in the mounting frame 771, and the through groove 702 is used for the packaging material belt to pass through; the cutting head 772 is movably arranged on the mounting frame 771 and below the through groove 702; the cutting driving mechanism 773 is arranged on the mounting frame 771 and drives the cutting head 772 to move up and down, and the cutting driving mechanism 773 is connected with the controller 20. When the receiving disc 75 is full, the packaging material belt is cut by the cutting assembly 77, and then a new receiving disc 75 is replaced.

[0057] The feeding device 60 is arranged on the rack 10 and beside the storage rack 41, the output end of the feeding device 60 moves back and forth between the cutting device 30, the detection device 40, the defective product removing device 50 and the packaging device 70, and the feeding device 60 is connected with the controller 20. In the embodiment, the feeding device 60 comprises a feeding rack 61, a movable rod 62, a feeding driving mechanism 63 and a material taking head 64. The feeding rack 61 is arranged on the rack 10 and beside the storage rack 41. The movable rod 62 is arranged on the feeding rack 61 and can move back and forth laterally, and the movable rod 62 extends laterally. The feeding driving mechanism 63 is arranged on the feeding rack 61 and drives the movable rod 62 to move back and forth laterally, and the feeding driving mechanism 63 is connected with the controller 20. The material taking head 64 is arranged on the movable rod 62 and moves back and forth with the movable rod 62, and the material taking head 64 is connected with the controller 20. The arrangement of the material taking head 64 can realize the synchronous feeding process of multiple products, and effectively improve the overall processing efficiency.

[0058] The working principle of the embodiment is described as follows:

[0059] During processing, the material belt with the nickel sheet is fed into the cutting device 30 through the external feeding device, then the pressing seat 32 is driven by the first pressing driving mechanism 33 to move downward, and in the process, the pressing plate 34 is pressed on the material belt first. At the same time, the pressing seat 32 continues to move downward, and at this time, the spring 35 is compressed. Until the cutting head 36 contacts the material belt and cuts the nickel sheet from the material belt. Then the pressing seat 32 is driven by the first pressing driving mechanism 33 to reset upward, and at the same time, the pressing plate 34 resets downward under the action of the spring 35. Then the product in the cutting groove 702 is rotated and fed to the outside through the rotation of the rotating rod 37 and the cooperation of the material suction head 371. Then the feeding device 60 feeds the product to the material placing position 411 on the storage rack 41, and then transports to the rear material placing position 411. In the process of transportation, the three detection assemblies 42 complete the detection process from above, below and laterally of the product in turn, and transmit the detection process to the controller.

[0060] When the detection result is qualified, the first driving mechanism 55 drives the movable seat 52 to move, so that the discharging groove 501 on the upper surface of the movable seat 52 moves to the lower side of the feeding head 64 of the feeding device 60, at this time, the feeding device 60 places the qualified product in the discharging groove 501, when the unqualified product is detected, the discharging groove 53 is driven by the first driving mechanism 55 to move to the lower side of the output end of the feeding device 60, so that the unqualified product falls into the storage box 54 through the discharging groove 53. Then, the feeding device 60 feeds the qualified product from the discharging groove 501 to the packaging material belt in the passing groove 701, and the heat sealing process of the film coating is completed through the heat sealing head 74, and finally the receiving disc 75 completes the receiving of the packaged product.

[0061] The design emphasis of the utility model lies in: through being provided with cutting device, detection device, defective product removing device, feeding device and packaging device, make it through cutting device, detection device and packaging device to complete the cutting, detection and packaging process of nickel sheet, the overall automation degree is higher, effectively reduces the artificial cost, and the detection efficiency is also higher, and cooperate with three detection components, three detection components are arranged on the rack and are respectively located above, below and outside of the storage rack, make it detect from three different directions of nickel sheet through three detection components, the detection process is more effective and accurate, simultaneously the setting of defective product removing device can remove the unqualified product, prevents it from entering subsequent packaging device, guarantees the overall processing quality of product.

[0062] The above is only the preferred embodiment of the utility model, and does not limit the technical range of the utility model, so any slight modification, equivalent change and modification according to the technical essence of the utility model to the above embodiment still belongs to the range of the technical scheme of the utility model.

Claims

1. A nickel sheet detection packaging apparatus characterized by: The application relates to a cutting device, a detection device, a defective product removing device, a feeding device and a packaging device.

2. The nickel sheet detection packaging apparatus according to claim 1, characterized by: The machine frame is provided with a machine cover, the controller is arranged on the machine cover, and the cutting device, the detection device, the defective product removing device, the feeding device and the packaging device are covered by the machine cover.

3. The nickel strip detection packaging apparatus of claim 1, wherein: The cutting device comprises a cutting frame, a pressing seat, a first pressing driving mechanism, a pressing plate, a spring and a cutting head.

4. The nickel strip detection packaging apparatus of claim 1, wherein: The cutting device further comprises a rotating rod and a second pressing driving mechanism.

5. The nickel strip detection packaging apparatus of claim 1, wherein: The storage rack is provided with a plurality of material placing positions which are arranged in sequence and at intervals along the extension direction of the storage rack.

6. The nickel sheet detection packaging apparatus according to claim 5, characterized by: The detection component comprises a detection frame and a detection head. The detection head is arranged on the detection frame and corresponds to the position of the corresponding material placing position.

7. The nickel strip detection packaging apparatus of claim 1, wherein: The bad product removing device comprises a base, a movable seat, a discharging groove and a storage box; the base is arranged on the rack and beside the storage rack, the movable seat is movably arranged on the base, and a discharging groove for placing products is arranged on the upper surface of the movable seat; the discharging groove is arranged on the front side of the movable seat and moves back and forth with the movable seat; the storage box is arranged on the rack and on the front side of the movable seat, and the storage box corresponds to the output end of the discharging groove.

8. The nickel strip detection packaging apparatus of claim 1, wherein: The feeding device comprises a feeding frame, a movable rod, a feeding driving mechanism and a material taking head; the feeding frame is arranged on the rack and beside the storage rack; the movable rod is movably arranged on the feeding frame in the transverse direction, and the movable rod extends in the transverse direction; the feeding driving mechanism is arranged on the feeding frame and drives the movable rod to move back and forth in the transverse direction, and the feeding driving mechanism is connected with the controller; the material taking head is arranged in plurality, and the material taking heads are arranged on the movable rod in the transverse direction and move back and forth with the movable rod, and the material taking head is connected with the controller.

9. The nickel strip detection packaging apparatus of claim 1, wherein: The packaging device comprises a packaging frame, a first feeding disc, a second feeding disc, a heat sealing head, a material collecting disc and a packaging driving mechanism; the packaging frame is arranged on the rack, and a material passing groove extending in the front-rear direction is arranged on the packaging frame; the first feeding disc is rotatably arranged on the rack and beside the input end of the material passing groove; the second feeding disc is rotatably arranged on the rack and above the material passing groove; the heat sealing head is arranged on the packaging frame and above the material passing groove; The material collecting disc is rotatably arranged on the rack and beside the output end of the material passing groove; the packaging driving mechanism is arranged on the rack and drives the material collecting disc to rotate back and forth, and the heat sealing head and the packaging driving mechanism are connected with the controller.

10. The nickel strip detection packaging apparatus of claim 1, wherein: The packaging device further comprises a cutting assembly arranged on the rack and between the heat sealing head and the material collecting disc; the cutting assembly comprises a mounting frame, a cutting head and a cutting driving mechanism; the mounting frame is arranged on the rack; a through groove corresponding to the material passing groove is arranged in the mounting frame, the cutting head is movably arranged on the mounting frame below the through groove; the cutting driving mechanism is arranged on the mounting frame and drives the cutting head to move up and down, and the cutting driving mechanism is connected with the controller.

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