Feeding and distributing automatic testing device

The automated control of high-precision electronic scales and rotary leveling components has solved the problems of uneven graphite powder feeding and slow manual feeding speed, achieving efficient, precise feeding and uniform distribution of graphite powder, which is suitable for high-end manufacturing fields.

CN223925816UActive Publication Date: 2026-02-17HANGZHOU YANZHUO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520714813.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-02-17
Estimated Expiration
2035-04-16

AI Technical Summary

Technical Problem

The existing graphite powder feeding and distribution process lacks a precise weighing step, and manual feeding is slow and uneven, making it difficult to meet the needs of large-scale production.

Method used

A high-precision electronic scale is used in conjunction with a suction pump and a rotary leveling component to achieve fully automated and accurate weighing, material distribution and dynamic compaction. The PLC control system enables automated control and data feedback to ensure uniform distribution of graphite powder.

Benefits of technology

It achieves high precision, high efficiency and high reliability in the graphite powder feeding process, is suitable for the uniformity requirements of high-end manufacturing fields, and improves production efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automatic loading and distributing test device which comprises a working platform, one end above the working platform is fixedly connected with a weighing box, one side of the weighing box is provided with a material suction pump, the other end of the material suction pump is provided with an experiment table, the bottom of the experiment table is fixedly connected with a motor II, and the motor II is fixedly connected with a motor II. A first gear is installed on the first motor, a second gear is installed on the second motor, a third gear is installed on the second motor, a rotating table is rotationally connected to the middle of the upper portion of the experiment table, a plurality of molds are correspondingly installed at the outer end of the rotating table, and the molds are matched with one another. The whole graphite raw material powder has high efficiency in the production process, full automation is adopted in the whole feeding process, manual participation is not needed, and high precision, high efficiency and high reliability of graphite powder feeding operation are achieved through cooperation of the whole process of precise metering, intelligent material distribution and dynamic compaction. And the method is particularly suitable for the high-end manufacturing field with strict requirements on uniformity.
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Description

TECHNICAL FIELD

[0001] The utility model relates to graphite raw material processing technical field, especially relate to automatic test device of feeding cloth. BACKGROUND

[0002] Graphite powder is a kind of mineral powder, and the main component is carbon element, soft, blackish gray;It has greasy feeling, and paper can be polluted.The hardness is 1~2, and along the vertical direction, its hardness can be increased to 3~5 with the increase of impurities, and the specific gravity is 1.9~2.3.Under the condition of isolating oxygen, its melting point is above 3000 DEG C, and it is one of the most temperature-resistant minerals.Graphite powder is relatively stable in chemical properties at room temperature, and it is insoluble in water, dilute acid, dilute alkali and organic solvent;The material has high-temperature-resistant conductive performance, can be used as refractory material, conductive material, wear-resistant lubricating material;

[0003] In the prior art, the feeding of graphite powder has the following defects:

[0004] 1, lack of accurate weighing link, the feeding amount is estimated by experience or roughly, leading to large fluctuation of raw material quantity, affecting product performance consistency;

[0005] 2, manual feeding or spiral feeding machine is used, manual feeding is slow and labor-intensive, and it is difficult to meet the demand of large-scale production, spiral feeding machine is easy to block and jam, and the conveying speed is limited, which affects the production progress;

[0006] 3, the cloth distribution device is simple in design, such as scraper or gravity cloth distribution, and it is difficult to ensure uniform cloth distribution, which will cause uneven stress of graphite powder in the grinding or pressing process, leading to inconsistent product density, thickness and other indicators. INVENTION CONTENTS

[0007] The utility model aims at providing automatic test device of feeding cloth, solves the problems of lack of accurate weighing link, slow manual feeding and too simple cloth structure in the prior art.

[0008] In order to achieve the above-mentioned purpose, the automatic test device of feeding cloth is provided, which comprises a working platform, one end above the working platform is fixedly connected with a weighing box, one side of the weighing box is provided with a suction pump, the other end of the suction pump is provided with a test table, the bottom of the test table is fixedly connected with a motor two, a gear three is installed on the motor two, the upper middle part of the test table is rotatably connected with a rotating table, a plurality of molds are correspondingly installed on the outer end of the rotating table, and the molds are mutually matched;

[0009] The middle part of the rotating table is of open structure, the inner end of the opening of the rotating table is fixedly connected with a clamping tooth, the gear three and the clamping tooth are mutually engaged, one end above the test table is fixedly connected with a support, the support is fixedly connected with a gear two and a fixing seat.

[0010] According to the automatic test device for feeding cloth, the horizontal beam is rotationally connected to the support, and one end of the outer side of the horizontal beam is fixedly connected with a motor one.

[0011] According to the automatic test device for feeding cloth, the output end of the motor one is fixedly connected with a gear one downward through the horizontal beam, and the gear one and a gear two are mutually engaged.

[0012] According to the automatic test device for feeding cloth, the end of the horizontal beam is fixedly connected with a cylinder two, and the extended end of the cylinder two is fixedly connected with an upper cover downward.

[0013] According to the automatic test device for feeding cloth, the upper cover and the mold correspond to each other.

[0014] According to the automatic test device for feeding cloth, the middle part of the horizontal beam is fixedly connected with a cylinder one, the extended end of the cylinder one is fixedly connected with a smoothing plate downward through the horizontal beam and the upper cover, the upper ends of the smoothing plate are fixedly connected with sliding rods, and the sliding rods are also slidingly connected in the horizontal beam and the upper cover.

[0015] According to the automatic test device for feeding cloth, one side of the test bench is provided with a control cabinet.

[0016] The above-mentioned scheme has the beneficial effects:

[0017] 1、The graphite raw material powder has high efficiency in the production process through the cooperation of the weighing assembly, the material suction pump and the rotary smoothing assembly, the whole feeding process adopts full automation without manual participation, the whole process of accurate metering, intelligent feeding and dynamic compaction is cooperated, high precision, high efficiency and high reliability of graphite powder feeding operation are realized, and the scheme is especially suitable for high-end manufacturing fields with high uniformity requirements.

[0018] Additional aspects and advantages of the present application will be given in part in the following description, will become apparent from the following description, or will be learned by practicing the present application. BRIEF DESCRIPTION OF DRAWINGS

[0019] The present application will be further described below in combination with the drawings and embodiments.

[0020] Figure 1 It is a front view of the automatic test device for feeding cloth of the present application.

[0021] Figure 2 It is a cloth assembly schematic view of the automatic test device for feeding cloth of the present application.

[0022] Figure 3The schematic diagram of the smearing assembly of the automatic material feeding and material distributing testing device is shown in the utility model.

[0023] Figure 4 The utility model discloses Figure 3 The structural schematic diagram of A.

[0024] Legend:

[0025] 1, work platform, 2, suction pump, 3, experiment table, 4, mould, 5, control cabinet, 6, support, 7, weighing box, 8, rotary table, 9, crossbeam, 10, cylinder one, 11, cylinder two, 12, upper cover, 13, motor one, 14, gear one, 15, gear two, 16, fixed seat, 17, sliding rod, 18, smearing plate, 19, motor two, 20, gear three, 21, pawl. Specific implementation

[0026] This part will describe the specific embodiment of the utility model in detail, and the preferred embodiment of the utility model is shown in the attached drawings, and the function of the attached drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0027] Referring to Figures 1-4 , the utility model discloses material feeding and material distributing automatic testing device, including work platform 1, its characterized in that, the upper end of work platform 1 is fixedly connected with weighing box 7, the bottom of weighing box 7 is installed high-precision electronic scale, and the graduation value is 2g, can satisfy the use demand, and the electronic scale also has the communication function and can transmit the gram weight in real time and has the data recording function, one side of weighing box 7 is provided with suction pump 2, the other end of suction pump 2 is provided with experiment table 3, the bottom of experiment table 3 is fixedly connected with motor two 19, and gear three 20 is installed on motor two 19, and rotary table 8 is rotatably connected to the upper middle part of experiment table 3, a plurality of moulds 4 are correspondingly installed on the outer end of rotary table 8, and the moulds 4 are mutually matched, and the connecting part of motor two 19 and gear three 20 can be connected using bevel gears, so that the horizontally arranged force is converted into the longitudinal gear three 20 rotating force, and the rotating operation of rotary table 8 is completed in cooperation with pawl 21, and, in order to reach the rotating speed of 12RPM, when motor two 19 is selected, a motor with larger power and lower speed is used to meet the actual production requirement;

[0028] The rotating platform 8 has an open structure in the middle. A retaining tooth 21 is fixedly connected to the inner end of the opening of the rotating platform 8. Gear 3 20 meshes with retaining tooth 21. A bracket 6 is fixedly connected to one end of the upper part of the experimental platform 3. Gear 2 15 and a fixed seat 16 are fixedly connected to the bracket 6. A crossbeam 9 is rotatably connected to the bracket 6. A motor 13 is fixedly connected to one end of the outer side of the crossbeam 9. The output end of motor 13 passes through the crossbeam 9 and is fixedly connected to gear 14 downwards. Gear 14 meshes with gear 2 15. The rotating assembly of the upper cover 12 is rotary. The support structure is biased towards the mold 4 because the center of gravity of the upper cover 12 is located on the upper part of the mold 4, while the bracket 6 is located on one side of the mold 4. This makes the center of gravity of the entire support structure biased towards the mold 4. The general support structure cannot meet the working conditions of eccentric load. Therefore, the motor 13 drives the gear 14 to rotate. Then, under the meshing action, the gear 14 can drive the crossbeam 9 to rotate and adjust around the bracket 6. The advantage of the rotary support is that it can withstand a large eccentric load. Therefore, the use of the rotary support can solve the problem of eccentric load on the upper cover.

[0029] A cylinder 11 is fixedly connected to the end of the crossbeam 9. The extension end of the cylinder 11 is fixedly connected to the top cover 12 through and downward. The cylinder 11 can drive the top cover 12 to move downward. When the top cover 12 is pressed down, there will be a certain gap between the outer edge of the top cover 12 and the outer side of the mold 4. This gap can effectively reduce the friction between the mold 4 and the edge. The inner edge of the mold 4 is in slight contact with the inner edge. In this state, the gap between the inner edge and the inner edge of the mold 4 is very small, which can effectively prevent the graphite powder inside from splashing to the outside of the mold 4. The top of the top cover 12 is in slight contact with the top of the mold 4. This state has the same effect as the inner edge.

[0030] The upper cover 12 corresponds to the mold 4. A cylinder 10 is fixedly connected to the middle of the crossbeam 9. The extension end of the cylinder 10 passes through the crossbeam 9 and the upper cover 12 and is fixedly connected to a smearing plate 18. Slide rods 17 are fixedly connected to both ends of the upper part of the smearing plate 18, and the slide rods 17 are also slidably connected inside the crossbeam 9 and the upper cover 12. A control cabinet 5 is set on one side of the experimental table 3. When the bottom motor 2 19 is started, it drives the gear 3 20 to rotate. Under the meshing action, the cleat 21 drives the bottom rotating table 8 to rotate. The rotating table 8 drives the material above to cooperate with the smearing plate 18 to complete the smoothing operation during the rotation. The smearing plate 18 and its mounting parts are all made of non-metallic materials, which can effectively avoid the damage caused by metal. The product contains metallic impurities due to corrosion. The scraper is electrically driven. Before smoothing, the scraper plate is set to a height (which can be measured). This height is slightly lower than the material height. During rotation, it is slowly raised and then slowly raised while rotating, smoothing the material gradually. At the same time, the control cabinet 5 in this device can be a PLC control cabinet. The thickness sensor is installed in the middle of the lower part of the upper cover 12, directly above the material feeding area. This installation method allows for direct measurement of the powder layer thickness on the rotary table 8 after the graphite raw material powder is fed onto the rotary table 8. This avoids the influence of subsequent transmission or other operations on the powder layer thickness and can accurately obtain the powder layer thickness information before entering the grinding process.

[0031] Working principle: During use, the electronic scale inside the weighing box 7 monitors the initial weight of the raw material package, the PLC control cabinet 5 sets the target feeding amount, the suction pump 2 starts, and the graphite powder is sucked from the raw material package into the mold 4 on the test bench 3 through the pipeline. The electronic scale provides real-time feedback on the weight difference. When the target value is reached, the suction pump 2 is turned off. After the pumping is completed, the cylinder 11 is started to drive the upper cover 12 to move downwards, completing the closing of the mold 4. Then, the cylinder 10 is started to drive the smearing plate 18 to descend to 1-2cm above the powder layer. Subsequently, the motor 19 at the bottom is started to drive the gear 20 to rotate. Under the meshing action, the cleat 21 drives the bottom rotating table 8 to rotate. The rotating table 8 drives the material above to cooperate with the smearing plate 18 to complete the smoothing operation. Finally, the thickness sensor (laser or ultrasonic optional) is used to detect the thickness of the powder layer after the material is spread, and the data is fed back to the PLC control cabinet 5. If the thickness does not match the set amount, the PLC control cabinet 5 will automatically adjust the suction pump flow rate or the smoothing speed.

[0032] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An automatic testing device for feeding and testing fabric, comprising a working platform (1), characterized in that, A weighing box (7) is fixedly connected to one end of the upper part of the working platform (1). A suction pump (2) is provided on one side of the weighing box (7). An experimental platform (3) is provided at the other end of the suction pump (2). A motor (19) is fixedly connected to the bottom of the experimental platform (3). A gear (20) is installed on the motor (19). A rotating platform (8) is rotatably connected to the upper middle part of the experimental platform (3). Several molds (4) are installed on the outer end of the rotating platform (8), and the molds (4) cooperate with each other. The rotating platform (8) has an open structure in the middle. A tooth (21) is fixedly connected to the inner end of the opening of the rotating platform (8). The gear three (20) meshes with the tooth (21). A bracket (6) is fixedly connected to one end of the upper part of the experimental platform (3). A gear two (15) and a fixed seat (16) are fixedly connected to the bracket (6).

2. The automatic testing device for feeding and fabric application according to claim 1, characterized in that, A crossbeam (9) is rotatably connected to the bracket (6), and a motor (13) is fixedly connected to one side of the crossbeam (9).

3. The automatic testing device for feeding and laying materials according to claim 2, characterized in that: The output end of the motor (13) is fixedly connected to a gear (14) through the crossbeam (9), and the gear (14) meshes with the gear (15).

4. The automatic testing device for feeding and fabric distribution according to claim 2, characterized in that, The end of the crossbeam (9) is fixedly connected to a cylinder two (11), and the extension end of the cylinder two (11) is fixedly connected to a top cover (12) through and downward.

5. The automatic testing device for feeding and laying fabric according to claim 4, characterized in that, The top cover (12) corresponds to the mold (4).

6. The automatic testing device for feeding and laying fabric according to claim 4, characterized in that, A cylinder (10) is fixedly connected to the middle of the crossbeam (9). The extended end of the cylinder (10) passes through the crossbeam (9) and the upper cover (12) and is fixedly connected to a smearing plate (18). The upper two ends of the smearing plate (18) are fixedly connected to sliding rods (17), and the sliding rods (17) are also slidably connected inside the crossbeam (9) and the upper cover (12).

7. The automatic testing device for feeding and fabric distribution according to claim 1, characterized in that, A control cabinet (5) is provided on one side of the experimental platform (3).