Novel full-automatic belt middle sampling device

The sampling assembly driven by a sliding base and an electric push rod solves the problem of the sampling head getting stuck, enabling representative sampling of the entire cross-section of the material, improving sampling accuracy and work efficiency, and adapting to various working conditions.

CN223926020UActive Publication Date: 2026-02-17徐州兴亚测控技术有限公司
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Patent Information

Application Number
CN202520466311.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-17
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

During the sampling process in the middle of the belt, the sampling head may be jammed by large pieces of material or debris, which may cause the belt to be scratched or the head itself to be crushed.

Method used

The sampling assembly consists of a sliding base, an electric push rod, a clearance frame, and a sampling head. The electric push rod and motor precisely control the movement of the sampling head to ensure the accuracy of the sampling position, depth, and quantity, avoid jamming, and achieve full-section material collection.

Benefits of technology

It enables representative sampling of materials across the entire cross-section, reduces manual intervention, improves sampling accuracy and work efficiency, reduces labor intensity, adapts to different working conditions, avoids material segregation, and provides reliable data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sampling, in particular to a novel full-automatic belt middle sampling device which comprises a fixed table, a sampling assembly is arranged at the top of the fixed table and comprises a sliding base, and the sliding base is movably connected to the outer portion of the fixed table in a sleeved mode. The two sides of the top of the sliding base are fixedly connected with two electric push rods correspondingly, and the four electric push rods are symmetrically distributed on the two sides of the top of the sliding base. The novel full-automatic belt middle sampling device is mounted in the middle of a belt, can intercept materials on the whole section of the belt, avoids the problem of material segregation possibly occurring in end sampling, can collect more representative samples, accurately reflects the overall characteristics of conveyed materials, provides reliable data for subsequent analysis, and improves the sampling efficiency from sampling, sample collection to conveying. The whole process is automatic, manual intervention is reduced, the working efficiency is improved, the labor intensity is reduced, and meanwhile subjectivity and nonstandard operation of manual sampling are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sampling sampling technical field, concretely is a novel full -automatic belt middle sampling device. BACKGROUND

[0002] Novel full -automatic belt middle sampling device is usually installed in the middle position of belt conveyor, when the belt runs, sampling head is cut into the belt material flow according to the set time interval or running distance interval, intercepts a certain amount of material as sample, and the cutting in and cutting out action of the sampling head is accurately controlled by a high-precision drive system and control system, to ensure the accuracy and representativeness of sampling.

[0003] In the process of sampling the middle of the belt, the sampling head may be stuck by large pieces of material or debris, causing the sampling head to scratch the belt or be crushed itself, therefore we propose a novel full -automatic belt middle sampling device. UTILITY MODEL CONTENTS

[0004] The utility model discloses a novel full -automatic belt middle sampling device to solve the problem that the sampling head may be stuck by large pieces of material or debris in the process of sampling the middle of the belt, causing the sampling head to scratch the belt or be crushed itself. To achieve the above object, the utility model provides the following technical scheme: a novel full -automatic belt middle sampling device, including fixed platform, the top of fixed platform is provided with sampling assembly, the sampling assembly includes sliding base, and the sliding base is connected in the outside of fixed platform through sleeve joint activity, and the top of sliding base is fixedly connected with two electric push rods respectively on both sides, and four electric push rods are distributed symmetrically on both sides of the top of sliding base, and the top of four electric push rods is fixedly connected with the avoidance frame, and the inside of avoidance frame is provided with the through groove, and the top of avoidance frame is provided with the discharge slot, and the inside of through groove is provided with two sliding grooves, and two sliding grooves are symmetrically distributed in the inside of through groove, and two inside through grooves are movably connected with the connecting sliding block respectively, and the opposite side of two connecting sliding blocks is fixedly connected with the transmission shaft together, and the side surface of transmission shaft is fixedly connected with the hinged shaft, and the side surface of hinged shaft is fixedly connected with the fixed link, and the fixed link is installed in the middle of the belt, and the full cross section material of the belt can be intercepted, and the material segregation problem that may appear in end sampling is avoided, and more representative samples can be collected, and the overall characteristics of the conveyed material can be accurately reflected, and reliable data can be provided for subsequent analysis, from sampling, sample collection to conveying, full -process automation, reduce manual intervention, improve work efficiency, reduce labor intensity, and the subjectivity and non -standard operation of manual sampling are avoided simultaneously.

[0005] More preferably, a sampling head is fixedly connected to one side of the fixed rod, a second motor is fixedly connected to one side of the connecting sliding block, and a drive motor is fixedly connected to one side of the clearance frame. This can strictly control the movement of the sampling head, ensuring that the position, depth, and quantity of each sampling are accurate and consistent, effectively reducing sampling errors, improving the accuracy and reliability of sampling, meeting various precise analysis needs, and operating stably in different working conditions in different industries, demonstrating good adaptability and versatility.

[0006] More preferably, the top of the fixed platform is fixedly connected to four connecting brackets, which are symmetrically distributed on the top of the fixed platform, and the top of the four connecting brackets is fixedly connected to two fixing plates.

[0007] More preferably, the two fixing plates are symmetrically distributed on the top of the connecting bracket, and a first motor is fixedly connected to one side of one of the fixing plates.

[0008] More preferably, a plurality of connecting rollers are fixedly connected to the opposite sides of the two fixed plates, and the connecting rollers are distributed in a linear array between the two fixed plates.

[0009] More preferably, the side surface of the connecting roller is connected to a transmission belt, and the top of the two fixed plates is respectively provided with a sliding groove, and two sliders are movably connected inside the two sliding grooves respectively.

[0010] More preferably, a fixed guardrail is fixedly connected to one side of each of the two sliders, and a connecting baffle is fixedly connected to both sides of each of the two fixed guardrails.

[0011] More preferably, the bottom of the fixed platform is fixedly connected with a plurality of support legs, which are symmetrically distributed at the bottom of the fixed platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In this invention, the material is installed in the middle of the belt and can intercept the material across the entire cross section of the belt. This avoids the material segregation problem that may occur when sampling at the end, and can collect more representative samples that accurately reflect the overall characteristics of the transported material, providing reliable data for subsequent analysis. The entire process from sampling and sample collection to transportation is automated, reducing manual intervention, improving work efficiency, and reducing labor intensity. At the same time, it avoids the subjectivity and non-standard operation of manual sampling.

[0014] This invention can strictly control the movement of the sampling head, ensuring that the position, depth and quantity of each sampling are accurate and consistent, effectively reducing sampling errors, improving the accuracy and reliability of sampling, meeting various precise analysis needs, and operating stably in different working environments in different industries, demonstrating good adaptability and versatility. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the three-dimensional main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of this utility model;

[0017] Figure 3 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0018] Figure 4 This is a three-dimensional structural diagram of the present invention viewed from below;

[0019] Figure 5 This is a side view of the three-dimensional structure of the present invention.

[0020] In the diagram: 1. Fixed platform; 2. Connecting bracket; 3. Sampling component; 4. Fixed plate; 5. First motor; 6. Connecting roller; 7. Transmission belt; 8. Slide groove; 9. Sliding block; 10. Fixed guardrail; 11. Connecting baffle; 12. Support leg; 301. Sliding base; 302. Electric push rod; 303. Clearance frame; 304. Through groove; 305. Discharge chute; 306. Sliding groove; 307. Connecting sliding block; 308. Transmission shaft; 309. Hinge shaft; 310. Fixed rod; 311. Sampling head; 312. Second motor; 313. Drive motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-5This utility model provides a technical solution: a novel fully automatic belt mid-section sampling device, including a fixed platform 1, a sampling component 3 on the top of the fixed platform 1, the sampling component 3 including a sliding base 301, the sliding base 301 being movably connected to the outside of the fixed platform 1 via a sleeve, two electric push rods 302 being fixedly connected to the top two sides of the sliding base 301 respectively, the four electric push rods 302 being symmetrically distributed on the top two sides of the sliding base 301, the top ends of the four electric push rods 302 being fixedly connected to a clearance frame 303, the clearance frame 303 having a through groove 304 inside, and a discharge groove 305 being opened at the top of the clearance frame 303. The slot 304 has two sliding slots 306 inside, which are symmetrically distributed inside the through slot 304. The two through slots 304 are respectively movably connected to the sliding blocks 307. The two sliding blocks 307 are fixedly connected to the drive shaft 308 on opposite sides. The side surface of the drive shaft 308 is fixedly connected to the hinge shaft 309. The side surface of the hinge shaft 309 is fixedly connected to the fixing rod 310. The sampling head 311 is fixedly connected to one side of the fixing rod 310. The second motor 312 is fixedly connected to one side of one of the sliding blocks 307. The drive motor 313 is fixedly connected to one side of the clearance frame 303.

[0023] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, four connecting brackets 2 are fixedly connected to the top of the fixed platform 1. The four connecting brackets 2 are symmetrically distributed on the top of the fixed platform 1. Two fixed plates 4 are fixedly connected to the top of the four connecting brackets 2. The two fixed plates 4 are symmetrically distributed on the top of the connecting brackets 2. A first motor 5 is fixedly connected to one side of one of the fixed plates 4. Several connecting rollers 6 are fixedly connected to the opposite sides of the two fixed plates 4. The connecting rollers 6 are arranged in a linear array between the two fixed plates 4. A transmission belt 7 is driven to the side surface of the connecting rollers 6. The top of the two fixed plates 4 are respectively provided with a sliding groove 8. First, the material to be sampled is placed on the transmission belt 7, and the first motor 5 is started at the same time. The first motor 5 drives the connecting rollers 6. The transmission belt 7 rotates, causing it to rotate and gradually move the material forward. When sampling is required, the sampling component 3 takes the sample. When the material passes the bottom of the sampling component 3, the second motor 312 drives the transmission shaft 308 to rotate. At the same time, the transmission shaft 308 drives the hinge shaft 309 to rotate. Then, the hinge shaft 309 drives the fixed rod 310 and the sampling head 311 to sample the material on the transmission belt 7. After sampling, the sampling head 311 rotates, and at the same time, the drive motor 313 drives the connecting sliding block 307 to move towards the discharge trough 305. When it moves to the appropriate position, the material in the sampling head 311 is poured into the discharge trough 305, thus completing the material sampling.

[0024] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, two sliders 9 are movably connected inside the two slides 8 respectively. A fixed guardrail 10 is fixedly connected to one side of the two sliders 9 opposite to each other. A connecting baffle 11 is fixedly connected to both sides of the two fixed guardrails 10 respectively. Several support legs 12 are fixedly connected to the bottom of the fixed platform 1. The support legs 12 are symmetrically distributed at the bottom of the fixed platform 1.

[0025] The method of use and advantages of this utility model: The working process of this new fully automatic belt mid-sampling device is as follows:

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 As shown, when using this new fully automatic belt sampling device, the material to be sampled is first placed on the transmission belt 7. Simultaneously, the first motor 5 is started, driving the connecting roller 6 to rotate, which in turn drives the transmission belt 7 to rotate, gradually moving the material forward. When sampling is required, it is performed by the sampling component 3. When the material passes the bottom of the sampling component 3, the second motor 312 drives the transmission shaft 308 to rotate. Simultaneously, the transmission shaft 308 drives the hinge shaft 309 to rotate. Then, the hinge shaft 309 drives the fixed rod 310 and the sampling head 311 to sample the material on the transmission belt 7. The sampled material is then collected. The sampling head 311 rotates, and at the same time, the drive motor 313 drives the connecting sliding block 307 to move towards the discharge trough 305. When it moves to the appropriate position, the material from the sampling head 311 is poured into the discharge trough 305, thus completing the material sampling. Installed in the middle of the belt, it can intercept the material across the entire cross section of the belt, avoiding the material segregation problem that may occur with end sampling. It can collect more representative samples, accurately reflect the overall characteristics of the transported material, and provide reliable data for subsequent analysis. From sampling and sample collection to transportation, the entire process is automated, reducing manual intervention, improving work efficiency, reducing labor intensity, and avoiding the subjectivity and non-standard operation of manual sampling.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel full-automatic belt middle sampling device, comprising a fixed table (1), characterized in that: The top of the fixed platform (1) is provided with a sampling assembly (3), the sampling assembly (3) comprises a sliding base (301), the sliding base (301) is connected with the outside of the fixed platform (1) through sleeve joint, the top of the sliding base (301) is fixedly connected with two electric push rods (302) respectively on both sides, four electric push rods (302) are symmetrically distributed on both sides of the top of the sliding base (301), the top of the four electric push rods (302) is fixedly connected with an avoidance frame (303), the inside of the avoidance frame (303) is provided with a through slot (304), the top of the avoidance frame (303) is provided with a discharge slot (305), the inside of the through slot (304) is provided with two sliding grooves (306), two sliding grooves (306) are symmetrically distributed in the inside of the through slot (304), two through slots (304) are movably connected with a connecting sliding block (307) respectively, the opposite side of the two connecting sliding blocks (307) is fixedly connected with a transmission shaft (308), the side surface of the transmission shaft (308) is fixedly connected with a hinged shaft (309), the side surface of the hinged shaft (309) is fixedly connected with a fixed rod (310).

2. A novel full-automatic belt middle sampling device according to claim 1, characterized in that: The side of the fixed rod (310) is fixedly connected with a sampling head (311), one side of the connecting sliding block (307) is fixedly connected with a second motor (312), one side of the avoidance frame (303) is fixedly connected with a driving motor (313).

3. A novel full-automatic belt middle sampling device according to claim 2, characterized in that: The top of the fixed platform (1) is fixedly connected with four connecting supports (2), four connecting supports (2) are symmetrically distributed on the top of the fixed platform (1), the top of the four connecting supports (2) is fixedly connected with two fixed plates (4).

4. A novel full-automatic belt middle sampling device according to claim 3, characterized in that: Two fixed plates (4) are symmetrically distributed on the top of the connecting support (2), one side of the fixed plate (4) is fixedly connected with a first motor (5).

5. A novel full-automatic belt middle sampling device according to claim 4, characterized in that: The opposite side of the two fixed plates (4) is fixedly connected with a plurality of connecting rollers (6), the connecting rollers (6) are linearly arrayed between the two fixed plates (4).

6. A novel full-automatic belt middle sampling device according to claim 5, characterized in that: The side surface of the connecting roller (6) is drivingly connected with a transmission belt (7), the top of the two fixed plates (4) is respectively provided with a sliding groove (8), the inside of the two sliding grooves (8) is movably connected with two sliding blocks (9).

7. A novel full-automatic belt middle sampling device according to claim 6, characterized in that: The opposite side of the two sliding blocks (9) is fixedly connected with a fixed guardrail (10), the two sides of the two fixed guardrails (10) are respectively fixedly connected with a connecting baffle (11).

8. A novel full-automatic belt middle sampling device according to claim 1, characterized in that: The bottom of the fixed platform (1) is fixedly connected with a plurality of supporting legs (12), the supporting legs (12) are symmetrically distributed on the bottom of the fixed platform (1).