Wire bending tester

By introducing adjustable mating plates and clamping components into the wire bending tester, the problem of needing to replace the entire device for wires with large differences in thickness has been solved, thereby improving flexibility and application range, and making it suitable for testing wires of different thicknesses.

CN223926129UActive Publication Date: 2026-02-17CHANGZHOU TAIXU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520134248.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-17
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing wire bending testing machines require a complete replacement of the testing equipment when dealing with wires of varying thicknesses, resulting in poor flexibility and limited application range, making them particularly unsuitable for small businesses.

Method used

A wire bending testing machine was designed. By setting an adjustable mating plate and clamping parts in the drive mechanism, the clamping position can be adjusted according to the wire thickness, avoiding the need to replace the entire device.

Benefits of technology

It improves the flexibility of the testing equipment, expands its application range, adapts to wires of different thicknesses, and reduces equipment costs for small businesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire bending tester, and belongs to the technical field of wire tests. The device mainly comprises a base, wherein a vertical frame is mounted at the upper end of the base; the first clamping piece is installed at the upper end of the vertical frame, and the first clamping piece is used for clamping the upper end of the wire rod; the second clamping piece is located below the first clamping piece, and the second clamping piece is used for clamping the lower end of the wire rod; and the driving mechanism is installed on the other side of the vertical frame, the driving mechanism is used for driving the first clamping piece to rotate, the driving mechanism is provided with a driving motor, a main plate is installed on an output shaft of the driving motor, a matching groove is formed in the outer end of the main plate, and a matching plate is slidably connected into the matching groove. According to the wire bending testing machine, when wires with large thickness difference are touched, only the position of the matching plate needs to be adjusted, and the whole testing device does not need to be replaced.
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Description

Technical Field

[0001] This application relates to the field of wire testing technology, specifically a wire bending testing machine. Background Technology

[0002] Wire is a material used to transmit electrical signals, electricity, or other forms of energy, and it is widely used in electronics, electrical engineering, communications, and other fields. To evaluate the mechanical strength, toughness, and other properties of wire during bending, a wire bending tester is typically used to test the mechanical properties of the wire.

[0003] When testing wires, the wire sample is usually first mounted on the fixture of the testing machine to ensure that the sample is firmly fixed and to prevent it from falling off during the test. Then, the bending arm or support arm is started to rotate the wire to perform a bending test.

[0004] Conventional rotating devices can drive wires to move back and forth repeatedly within a certain range for testing. However, when encountering wires with large differences in thickness, in order to ensure the accuracy of the test results and the stability of the wires during the experiment, the entire testing device must be replaced. This results in poor flexibility of the testing device, a limited range of applications, and small enterprises cannot afford the equipment costs. Therefore, it is necessary to provide a wire bending testing machine to solve the above problems.

[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention

[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a wire bending test machine that, when encountering wires with large differences in thickness, only the position of the mating plate needs to be adjusted, without the need to replace the entire test device.

[0007] The technical solution adopted by this application to solve its technical problem is: a wire bending testing machine, comprising:

[0008] A base, with a support frame mounted on its upper end;

[0009] A first clamping member is installed on the upper end of the upright frame and is used to clamp the upper end of the wire.

[0010] A second clamping member is located below the first clamping member, and the second clamping member is used to clamp the lower end of the wire;

[0011] A drive mechanism, mounted on the other side of the upright, is used to drive the first clamping member to rotate. The drive mechanism has the following features:

[0012] A drive motor, the output shaft of which is mounted with a main board, the outer end of which has a mating groove, and a mating plate is slidably connected in the mating groove;

[0013] The motherboard has a through threaded hole, and the mating plate has a through mounting hole. The mounting hole and the threaded hole correspond to each other, and a fixing bolt is threadedly connected to the threaded hole and the mounting hole.

[0014] Furthermore, the driving mechanism has a drive shaft rotatably connected to the other side of the upright, the other end of the drive shaft is fixedly mounted on the first clamping member, a drive plate is fixedly mounted on the outer end of the drive shaft, a push plate is rotatably connected to the other end of the drive plate, a rotating plate is hinged to the other end of the push plate, an installation shaft is fixedly mounted on the upright, and the other end of the rotating plate is rotatably connected to the installation shaft.

[0015] Furthermore, a drive plate is rotatably connected to the outer side of the middle section of the rotating plate, a motor base is fixedly installed at the upper end of the base, the drive motor is fixedly installed at the upper end of the motor base, and the other end of the mating plate is hinged to the end of the drive plate.

[0016] Furthermore, the first clamping member has a connecting plate rotatably connected to the upright frame, a mating sleeve is fixedly installed on the outer side of the connecting plate, a protrusion is fixedly installed on the outer side of the connecting plate, the protrusion is located directly above the mating sleeve, and a fixing arc plate is fixedly installed on the outer side of the protrusion.

[0017] Furthermore, an extension plate is fixedly installed on the connecting plate. The extension plate is located on one side of the protrusion. A second screw is threadedly connected to the extension plate. A movable arc plate is rotatably connected to one end of the second screw near the fixed arc plate. The movable arc plate is arranged opposite to the fixed arc plate. A nut is fixedly installed on the other end of the second screw.

[0018] Furthermore, the second clamping member has a base plate fixedly installed on the upright frame. A fixing clamp is fixedly installed on one side of the upper end of the base plate. A sliding groove is opened through the base plate, and a slider is slidably connected in the sliding groove. A movable clamp is fixedly installed on the upper end of the slider. A standing block is fixedly installed on the other side of the upper end of the base plate. A first screw is threadedly connected to the standing block. One end of the first screw is rotatably connected to the movable clamp, and a handle is fixedly installed on the other end of the first screw.

[0019] The beneficial effects of this application are: The wire bending test machine provided by this application is equipped with a main plate and a mating plate. Therefore, when encountering wires with large differences in thickness, only the position of the mating plate needs to be adjusted, without the need to replace the entire test device. This improves the flexibility of the test device, expands its application range, and makes it convenient for small businesses to use.

[0020] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0022] Figure 1 This is an overall schematic diagram of a wire bending testing machine according to this application;

[0023] Figure 2 for Figure 1 Enlarged schematic diagrams of the two sets of clamping components separately;

[0024] Figure 3 for Figure 1 Schematic diagrams of the middle part of the structure from different perspectives;

[0025] Figure 4 for Figure 3 Enlarged view of region A in the middle;

[0026] The following are the labeling elements in the figure:

[0027] 1. Base; 11. Stand;

[0028] 2. First clamping component; 21. Connecting plate; 22. Mating sleeve; 23. Protrusion; 24. Fixed arc plate; 25. Moving arc plate; 26. Extension plate; 27. Second screw; 28. Nut;

[0029] 3. Second clamping component; 31. Base plate; 32. Fixed clamp; 33. Movable clamp; 34. First screw; 35. Slide groove; 36. Slider; 37. Vertical block; 38. Handle;

[0030] 4. Drive mechanism; 41. Drive shaft; 42. Drive plate; 43. Push plate; 44. Rotating plate; 45. Mounting shaft; 46. Drive plate; 47. Motor base; 48. Drive motor; 49. Main board; 491. Mating groove; 492. Threaded hole; 493. Mounting hole; 494. Mating plate; 495. Fixing bolt. Detailed Implementation

[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0033] like Figure 1 As shown, this application provides a wire bending testing machine, including a base 1. A stand 11 is fixedly installed on the upper end of the base 1. A first clamping member 2 is rotatably connected to the inner side of the upper end of the stand 11. The first clamping member 2 is used to clamp the upper end of the wire. At the same time, a second clamping member 3 is also installed on the inner side of the stand 11. The second clamping member 3 is located below the first clamping member 2 and is used to clamp the lower end of the wire. A driving mechanism 4 is also provided on the other side of the stand 11. The driving mechanism 4 is used to drive the first clamping member 2 to rotate, thereby driving the wire to bend.

[0034] like Figure 2 As shown, the first clamping member 2 has a connecting plate 21 rotatably connected to the upright frame 11. A mating sleeve 22 is fixedly installed on the outer side of the connecting plate 21. A circular groove is opened at the center end of the mating sleeve 22. At the same time, a protrusion 23 is also fixedly installed on the outer side of the connecting plate 21. The protrusion 23 is located directly above the mating sleeve 22. A fixing arc plate 24 is fixedly installed on the outer side of the protrusion 23.

[0035] Furthermore, an extension plate 26 is fixedly installed on the connecting plate 21. The extension plate 26 is located on one side of the protrusion 23. A second screw 27 is threadedly connected to the extension plate 26. A movable arc plate 25 is rotatably connected to one end of the second screw 27 near the fixed arc plate 24. The movable arc plate 25 is arranged opposite to the fixed arc plate 24. A nut 28 is fixedly installed on the other end of the second screw 27. Therefore, rotating the nut 28 can drive the second screw 27 to rotate, thereby adjusting the position of the movable arc plate 25. Thus, the wire to be tested is clamped and fixed by the movable arc plate 25 and the fixed arc plate 24.

[0036] The second clamping member 3 has a base plate 31 fixedly installed on the stand 11. A fixing clamp 32 is fixedly installed on one side of the upper end of the base plate 31, and a sliding groove 35 is opened through the base plate 31. A slider 36 is slidably connected in the sliding groove 35. A movable clamp 33 is fixedly installed on the upper end of the slider 36, and a standing block 37 is fixedly installed on the other side of the upper end of the base plate 31. A first screw 34 is threadedly connected to the standing block 37. One end of the first screw 34 is rotatably connected to the movable clamp 33, and a handle 38 is fixedly installed on the other end of the first screw 34. Therefore, by rotating the handle 38, the first screw 34 can be rotated, thereby causing the movable clamp 33 and the slider 36 to slide in the sliding groove 35, thereby clamping the lower end of the wire.

[0037] In this application, the upper surfaces of the fixed clip 32 and the movable clip 33 are curved outwards, which facilitates bending of the wire.

[0038] like Figures 3-4 As shown, the drive mechanism 4 has a drive shaft 41 rotatably connected to the other side of the upright 11. The other end of the drive shaft 41 is fixedly installed on the connecting plate 21. A drive plate 42 is fixedly installed on the outer end of the drive shaft 41. The drive plate 42 is vertically upward in the normal state. A push plate 43 is rotatably connected to the other end of the drive plate 42. A rotating plate 44 is hinged to the other end of the push plate 43. At the same time, an mounting shaft 45 is fixedly installed on the upright 11. The other end of the rotating plate 44 is rotatably connected to the mounting shaft 45.

[0039] Furthermore, a drive plate 46 is rotatably connected to the outer side of the middle section of the rotating plate 44, and a motor base 47 is fixedly installed on the upper end of the base 1. A drive motor 48 is fixedly installed on the upper end of the motor base 47. The drive motor 48 has an output shaft facing the drive plate 46. A main plate 49 is fixedly installed on the output shaft. A mating groove 491 is opened on the outer end of the main plate 49. A mating plate 494 is slidably connected in the mating groove 491. The other end of the mating plate 494 is hinged to the end of the drive plate 46.

[0040] Meanwhile, a threaded hole 492 is provided through the main board 49, and a plurality of mounting holes 493 are provided through the mating plate 494. The mounting holes 493 correspond to the threaded holes 492, and a fixing bolt 495 is internally threadedly connected to one of the mounting holes 493. The mating plate 494 and the main board 49 are fixed by the fixing bolt 495.

[0041] In summary: When conducting a bending test on the wire, the wire is first clamped and fixed by the first clamping member 2 and the second clamping member 3. Then, the drive motor 48 is started to drive the main board 49 to rotate. The rotation of the main board 49 pushes the drive plate 46 to move outward, and at the same time pushes the rotating plate 44 to rotate, and pushes the push plate 43 outward, so that the drive plate 42 and the drive shaft 41 rotate, thereby driving the connecting plate 21 to rotate the first clamping member 2 as a whole, so that the wire can undergo a bending test.

[0042] When encountering wires with significantly different thicknesses, the fixing bolt 495 is removed, and the extension length of the mating plate 494 is adjusted according to the thickness of the wire. After adjustment, the fixing bolt 495 is inserted into the threaded hole 492 and the corresponding mounting hole 493 to fix it. Therefore, when the mating plate 494 extends a longer distance, the driving plate 46 pushes a larger range, thus driving the shaft 41 to rotate a larger amplitude. Conversely, when the mating plate 494 extends a shorter distance, the driving plate 46 pushes a smaller range, thus driving the shaft 41 to rotate a smaller amplitude.

[0043] Therefore, when encountering wires with significant differences in thickness, only the position of the mating plate 494 needs to be adjusted, without the need to replace the entire testing device. This improves the flexibility of the testing device, expands its application range, and makes it more convenient for small businesses to use.

[0044] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A wire bending testing machine, characterized in that: include: A base (1) is provided with a stand (11) mounted on its upper end. The first clamping member (2) is installed on the upper end of the upright (11) and is used to clamp the upper end of the wire. The second clamping member (3) is located below the first clamping member (2) and is used to clamp the lower end of the wire. A drive mechanism (4) is mounted on the other side of the upright (11). The drive mechanism (4) is used to drive the first clamping member (2) to rotate. The drive mechanism (4) has the following features: A drive motor (48) is provided with a main board (49) mounted on its output shaft. A mating groove (491) is provided at the outer end of the main board (49), and a mating plate (494) is slidably connected in the mating groove (491). The main board (49) has a through threaded hole (492), and the mating plate (494) has a through mounting hole (493). The mounting hole (493) corresponds to the threaded hole (492), and the threaded hole (492) and the mounting hole (493) are internally threaded with a fixing bolt (495).

2. The wire bending testing machine according to claim 1, characterized in that: The drive mechanism (4) has a drive shaft (41) rotatably connected to the other side of the stand (11). The other end of the drive shaft (41) is fixedly installed on the first clamping member (2). A drive plate (42) is fixedly installed on the outer end of the drive shaft (41). A push plate (43) is rotatably connected to the other end of the drive plate (42). A rotating plate (44) is hinged to the other end of the push plate (43). An installation shaft (45) is fixedly installed on the stand (11). The other end of the rotating plate (44) is rotatably connected to the installation shaft (45).

3. The wire bending testing machine according to claim 2, characterized in that: The middle section of the rotating plate (44) is rotatably connected to the drive plate (46), the upper end of the base (1) is fixedly installed with a motor seat (47), the drive motor (48) is fixedly installed on the upper end of the motor seat (47), and the other end of the mating plate (494) is hinged to the end of the drive plate (46).

4. A wire bending testing machine according to claim 3, characterized in that: The first clamping member (2) has a connecting plate (21) rotatably connected to the upright (11). A mating sleeve (22) is fixedly installed on the outer side of the connecting plate (21). A protrusion (23) is fixedly installed on the outer side of the connecting plate (21). The protrusion (23) is located directly above the mating sleeve (22). A fixing arc plate (24) is fixedly installed on the outer side of the protrusion (23).

5. A wire bending testing machine according to claim 4, characterized in that: An extension plate (26) is fixedly installed on the connecting plate (21). The extension plate (26) is located on one side of the protrusion (23). A second screw (27) is threadedly connected to the extension plate (26). A movable arc plate (25) is rotatably connected to one end of the second screw (27) near the fixed arc plate (24). The movable arc plate (25) is arranged opposite to the fixed arc plate (24). A nut (28) is fixedly installed on the other end of the second screw (27).

6. A wire bending testing machine according to claim 5, characterized in that: The second clamping member (3) has a base plate (31) fixedly installed on the upright (11). A fixing clamp (32) is fixedly installed on one side of the upper end of the base plate (31). A sliding groove (35) is opened through the base plate (31). A slider (36) is slidably connected in the sliding groove (35). A movable clamp (33) is fixedly installed at the upper end of the slider (36). A standing block (37) is fixedly installed on the other side of the upper end of the base plate (31). A first screw (34) is threadedly connected in the standing block (37). One end of the first screw (34) is rotatably connected to the movable clamp (33). A handle (38) is fixedly installed at the other end of the first screw (34).