Photovoltaic cable ultraviolet accelerated aging test box

The UV test lamp is moved and rotated automatically by a cylinder-driven moving plate and a servo motor in conjunction with a gear structure. This solves the problem of inconvenience in manual operation, improves the accuracy and stability of photovoltaic cable aging tests, and reduces gear wear.

CN223926249UActive Publication Date: 2026-02-17WUXI YONGJIA CABLE CO LTD
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Patent Information

Application Number
CN202520446090.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-17
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

The existing photovoltaic cable UV accelerated aging test chamber requires manual adjustment of the UV irradiation device position, which is inconvenient for operators.

Method used

The system employs a cylinder-driven moving plate and a servo motor in conjunction with a gear structure to automate the movement and rotation of the UV test lamp. Stability is ensured by guide plates and spring structures, while an electromagnet controls the flow of lubricating oil to reduce gear wear.

Benefits of technology

This improves the accuracy and stability of aging tests for photovoltaic cables, reduces hard wear between gears, and enhances the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223926249U_ABST
    Figure CN223926249U_ABST
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Abstract

The utility model belongs to the technical field of photovoltaic cable aging test, and particularly relates to a photovoltaic cable ultraviolet accelerated aging test box, which comprises a test box, four uniformly distributed rollers are arranged at the lower end of the test box, a box cover is arranged on the front side of the test box, and a display screen is arranged on the front side of the box cover. A handle is arranged on the front face of the box cover and located on the lower side of the display screen, and an air cylinder is fixedly installed at the upper end of the test box. According to the utility model, through the action of the UV test lamp, the device can be used for carrying out an ultraviolet aging test on a photovoltaic cable, can adjust the distance between the UV test lamp and the photovoltaic cable under the telescopic action of the cylinder, and can drive the UV test lamp to rotate in cooperation with the action of a servo motor, a large gear and other structures, thereby improving the test accuracy. And under the structures of a guide sheet, a spring I and the like, the support shaft can be rotationally guided, so that the rotation stability of the UV test lamp is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic cable aging test technology, specifically a photovoltaic cable ultraviolet accelerated aging test box. Background Technology

[0002] As is well known, the photovoltaic cable UV accelerated aging test chamber is a device specifically designed to simulate and accelerate the aging process of photovoltaic cables exposed to ultraviolet (UV) radiation outdoors. This test allows for the evaluation of changes in the durability, anti-aging properties, and electrical and mechanical properties of photovoltaic cables under long-term UV exposure.

[0003] A utility model patent with patent authorization announcement number CN222393949U discloses an ultraviolet aging test chamber, which includes an outer shell. The front end of the outer shell is connected to a cabinet door via a hinge. Heat insulation plates are fixedly connected to the interior of both sides of the outer shell. An adjustment component for adjustment is installed on the top of the outer shell. The adjustment component includes a threaded rod and an extension block. The threaded rod is rotatably connected to the top of the outer shell. A circular shell is rotatably connected to the surface of the extension block. An ultraviolet irradiation device is installed at the bottom of the circular shell.

[0004] However, existing photovoltaic cable UV accelerated aging test chambers also have certain shortcomings. Although existing photovoltaic cable UV accelerated aging test chambers use components such as threaded rods to drive the UV irradiation device to move and adjust its position, the manual operation method is obviously inconvenient for operators. Utility Model Content

[0005] The purpose of this utility model is to provide a photovoltaic cable ultraviolet accelerated aging test chamber, which solves the problem that the existing photovoltaic cable ultraviolet accelerated aging test chambers, although using components such as threaded rods to drive the ultraviolet irradiation device to move and adjust the position of the ultraviolet irradiation device, are inconvenient for operators to use due to the manual operation method.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic cable ultraviolet accelerated aging test chamber, comprising a test chamber, four evenly distributed rollers at the lower end of the test chamber, a cover on the front of the test chamber, a display screen on the front of the cover, a handle on the front of the cover and below the display screen, a cylinder fixedly mounted on the upper end of the test chamber, the telescopic end of the cylinder being slidably connected to the test chamber, and a movable plate fixedly connected to the telescopic end of the cylinder, the movable plate being slidably connected to the test chamber;

[0007] The mounting cylinder of the movable plate is equipped with a support shaft via bearings. A rotating frame is fixedly connected to the lower end of the support shaft. A UV test lamp is installed on the inner side wall of the rotating frame. A large gear is fixedly sleeved on the outer side of the support shaft. A servo motor is fixedly installed on the upper right side of the movable plate. The output shaft of the servo motor is rotatably connected to the movable plate. A small gear is fixedly sleeved on the outer side of the output shaft of the servo motor. The small gear meshes with the large gear. A guide mechanism is provided at the lower end of the movable plate. An oil injection mechanism is provided at the upper end of the movable plate.

[0008] Preferably, the guiding mechanism includes a guide frame, with the lower end of the movable plate fixedly connected to the guide frame. A movable frame is slidably sleeved on the outer side of the horizontal rod of the guide frame, and the movable frame is slidably connected to the movable plate. A spring is provided on the outer side of the horizontal rod of the guide frame, and a guide plate is fixedly connected to the horizontal part of the movable frame. The guide plate contacts the rotating frame and the support shaft. Through the cooperation of the spring and the movable frame, the guide plate can always be in contact with the support shaft to guide the rotation of the support shaft.

[0009] Preferably, one end of the spring is welded to the vertical plate of the guide frame, and the other end of the spring is welded to the movable frame. The movable frame can be connected and used through the setting of the spring.

[0010] Preferably, two guide plates are provided, which are symmetrically distributed on the support shaft. The guide plates can guide and support the support shaft.

[0011] Preferably, the oil injection mechanism includes a guide pipe, the inner wall of the moving plate is fixedly connected to the guide pipe, the lower end of the guide pipe is fixedly connected to a sponge block, the sponge block is in contact with the large gear, the upper end of the moving plate is fixedly connected to an oil storage cylinder, the guide hole of the oil storage cylinder is slidably connected to a sealing rod, the side of the sealing rod is fixedly connected to a guide block, the guide block is slidably connected to the oil storage cylinder, the outer side of the sealing rod is provided with a second spring, the upper end of the sealing rod is fixedly connected to a magnetic block, and the sealing rod can be used to seal the guide hole of the oil storage cylinder by the deformation of the second spring.

[0012] Preferably, one end of the second spring is welded to the guide block, and the other end of the second spring is welded to the oil reservoir. The guide block can be connected and used through the setting of the second spring.

[0013] Preferably, an electromagnet is installed on the inner side of the oil storage cylinder via a connecting rod. The electromagnet is located directly above the magnetic block, and the magnetic block can be magnetically attracted by the electromagnet.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model utilizes a UV test lamp to perform ultraviolet aging tests on photovoltaic cables. The distance between the UV test lamp and the photovoltaic cable can be adjusted by the extension and retraction of the cylinder. Combined with a servo motor, large gear, and other structures, the UV test lamp can be driven to rotate, improving the accuracy of the test. Furthermore, the support shaft can be guided by a guide plate, spring, and other structures to ensure the stability of the UV test lamp's rotation.

[0016] 2. This utility model uses the magnetic attraction of an electromagnet to magnetically attract a magnetic block, thereby pulling the sealing rod away from the oil reservoir. Under the action of the guide pipe and the sponge block, the lubricating oil can be guided and attracted, thereby lubricating the large gear and the small gear, thus reducing the problem of hard wear between gears. Attached Figure Description

[0017] Figure 1 This is a perspective view of the overall structure of this utility model;

[0018] Figure 2 For the present utility model Figure 1 A schematic diagram of the internal structure of the test chamber;

[0019] Figure 3 For the present utility model Figure 2 A bottom view;

[0020] Figure 4 For the present utility model Figure 2 A front sectional view;

[0021] Figure 5 For the present utility model Figure 3 Enlarged view of the guide mechanism;

[0022] Figure 6 For the present utility model Figure 4 Enlarged view of the oil injection mechanism.

[0023] In the diagram: 1. Test box; 2. Roller; 3. Box cover; 4. Display screen; 5. Handle; 6. Cylinder; 7. Moving plate; 8. Support shaft; 9. Rotating frame; 10. UV test lamp; 11. Large gear; 12. Servo motor; 13. Small gear; 14. Guide mechanism; 15. Oil injection mechanism; 141. Guide frame; 142. Moving frame; 143. Spring 1; 144. Guide plate; 151. Guide tube; 152. Sponge block; 153. Oil reservoir; 154. Sealing rod; 155. Guide block; 156. Spring 2; 157. Magnetic block; 158. Electromagnet. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 A photovoltaic cable ultraviolet accelerated aging test chamber includes a test chamber 1, four evenly distributed rollers 2 at the lower end of the test chamber 1, a cover 3 on the front of the test chamber 1, a display screen 4 on the front of the cover 3, a handle 5 on the front of the cover 3 and below the display screen 4, a cylinder 6 fixedly installed at the upper end of the test chamber 1, the telescopic end of the cylinder 6 being slidably connected to the test chamber 1, and a moving plate 7 fixedly connected to the telescopic end of the cylinder 6, the moving plate 7 being slidably connected to the test chamber 1.

[0026] The mounting cylinder of the movable plate 7 is equipped with a support shaft 8 via bearings. The lower end of the support shaft 8 is fixedly connected to a rotating frame 9. A UV test lamp 10 is provided on the inner side wall of the rotating frame 9. A large gear 11 is fixedly sleeved on the outer side of the support shaft 8. A servo motor 12 is fixedly installed on the upper right side of the movable plate 7. The output shaft of the servo motor 12 is rotatably connected to the movable plate 7. A small gear 13 is fixedly sleeved on the outer side of the output shaft of the servo motor 12. The small gear 13 meshes with the large gear 11.

[0027] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 A guide mechanism 14 is provided at the lower end of the movable plate 7. The guide mechanism 14 includes a guide frame 141. The guide frame 141 is fixedly connected to the lower end of the movable plate 7. A movable frame 142 is slidably sleeved on the outer side of the horizontal rod of the guide frame 141. The movable frame 142 is slidably connected to the movable plate 7. A spring 143 is provided on the outer side of the horizontal rod of the guide frame 141. A guide plate 144 is fixedly connected to the horizontal part of the movable frame 142. The guide plate 144 contacts the rotating frame 9 and contacts the support shaft 8. Through the cooperation of the spring 143 and the movable frame 142, the guide plate 144 can always contact the support shaft 8 to guide the rotation of the support shaft 8.

[0028] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5One end of spring 143 is welded to the vertical plate of guide frame 141, and the other end of spring 143 is welded to movable frame 142. The movable frame 142 can be connected and used through the setting of spring 143. Two guide plates 144 are provided, and the two guide plates 144 are symmetrically distributed on the support shaft 8. The support shaft 8 can be guided and supported through the setting of guide plates 144.

[0029] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 An oil injection mechanism 15 is provided at the upper end of the movable plate 7. The oil injection mechanism 15 includes a guide pipe 151. The guide pipe 151 is fixedly connected to the inner wall of the movable plate 7. A sponge block 152 is fixedly connected to the lower end of the guide pipe 151. The sponge block 152 contacts the large gear 11. An oil storage cylinder 153 is fixedly connected to the upper end of the movable plate 7. A sealing rod 154 is slidably connected to the guide hole of the oil storage cylinder 153. A guide block 155 is fixedly connected to the side of the sealing rod 154. The guide block 155 is slidably connected to the oil storage cylinder 153. A spring 156 is provided on the outer side of the sealing rod 154. A magnetic block 157 is fixedly connected to the upper end of the sealing rod 154. Through the deformation of the spring 156, the sealing rod 154 can be used to seal the guide hole of the oil storage cylinder 153.

[0030] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 One end of the second spring 156 is welded to the guide block 155, and the other end of the second spring 156 is welded to the oil reservoir 153. The guide block 155 can be connected and used through the setting of the second spring 156. An electromagnet 158 ​​is installed on the inner side of the oil reservoir 153 through a connecting rod. The electromagnet 158 ​​is located directly above the magnetic block 157. The magnetic block 157 can be magnetically attracted through the setting of the electromagnet 158.

[0031] The specific implementation process of this utility model is as follows: In use, the photovoltaic cable can be placed on the support platform at the bottom of the inner side of the test box 1. Under the action of the UV test lamp 10, the photovoltaic cable can be subjected to ultraviolet aging test. Under the extension and retraction of the cylinder 6, the moving plate 7 can be driven to move, thereby driving the support shaft 8 to move, and then driving the rotating frame 9 to move. When the rotating frame 9 moves, it can drive the UV test lamp 10 to move, and adjust the distance between the UV test lamp 10 and the photovoltaic cable.

[0032] The output shaft is driven to rotate by the servo motor 12, which in turn drives the pinion 13 to rotate. Under the meshing relationship, the pinion 13 drives the large gear 11 to rotate, which in turn drives the support shaft 8 to rotate, which in turn drives the rotating frame 9 to rotate, which in turn drives the UV test lamp 10 to rotate, thereby improving the testing efficiency of the UV test lamp 10.

[0033] When the large gear 11 drives the support shaft 8 to rotate, the support shaft 8 can rotate along the surface of the guide plate 144. Under the action of the guide plate 144, the support shaft 8 can be rotated and guided. Under the deformation of the spring 143, the moving frame 142 can be pushed to drive the guide plate 144 to always be in contact with the support shaft 8, so as to ensure a good rotational guiding effect and keep the support shaft 8 in a stable rotational state.

[0034] The electromagnet 158 ​​magnetically attracts the magnetic block 157, causing the magnetic block 157 to move the sealing rod 154. This causes the guide block 155 to slide along the inner wall of the oil reservoir 153, keeping the sealing rod 154 in a stable state. The spring 156 deforms, ultimately causing the sealing rod 154 to detach from the guide hole. Under the guidance and attraction of the guide pipe 151 and the sponge block 152, the lubricating oil can come into contact with the large gear 11 and the small gear 13, lubricating the gears and reducing the problem of hard wear.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic cable ultraviolet accelerated aging test chamber, comprising a test chamber (1), characterized in that: The test box (1) is provided with four evenly distributed rollers (2) at the lower end. The test box (1) is provided with a box cover (3) on the front. The box cover (3) is provided with a display screen (4) on the front. The box cover (3) is provided with a handle (5) on the front and below the display screen (4). The test box (1) is fixedly installed with a cylinder (6) at the upper end. The telescopic end of the cylinder (6) is slidably connected to the test box (1). The telescopic end of the cylinder (6) is fixedly connected with a moving plate (7). The moving plate (7) is slidably connected to the test box (1). The mounting cylinder of the movable plate (7) is fitted with a support shaft (8) via a bearing. A rotating frame (9) is fixedly connected to the lower end of the support shaft (8). A UV test lamp (10) is provided on the inner side wall of the rotating frame (9). A large gear (11) is fixedly sleeved on the outer side of the support shaft (8). A servo motor (12) is fixedly installed on the upper right side of the movable plate (7). The output shaft of the servo motor (12) is rotatably connected to the movable plate (7). A small gear (13) is fixedly sleeved on the outer side of the output shaft of the servo motor (12). The small gear (13) meshes with the large gear (11). A guide mechanism (14) is provided at the lower end of the movable plate (7). An oil injection mechanism (15) is provided at the upper end of the movable plate (7).

2. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 1, characterized in that: The guiding mechanism (14) includes a guide frame (141), the lower end of the movable plate (7) is fixedly connected to the guide frame (141), the outer side of the horizontal rod of the guide frame (141) is slidably sleeved with a movable frame (142), the movable frame (142) is slidably connected to the movable plate (7), a spring (143) is provided on the outer side of the horizontal rod of the guide frame (141), the horizontal part of the movable frame (142) is fixedly connected to a guide plate (144), the guide plate (144) is in contact with the rotating frame (9), and the guide plate (144) is in contact with the support shaft (8).

3. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 2, characterized in that: One end of the spring (143) is welded to the vertical plate of the guide frame (141), and the other end of the spring (143) is welded to the movable frame (142).

4. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 2, characterized in that: Two guide plates (144) are provided, and the two guide plates (144) are symmetrically distributed on the support shaft (8).

5. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 1, characterized in that: The oil injection mechanism (15) includes a guide pipe (151), the inner wall of the moving plate (7) is fixedly connected to the guide pipe (151), the lower end of the guide pipe (151) is fixedly connected to a sponge block (152), the sponge block (152) is in contact with the large gear (11), the upper end of the moving plate (7) is fixedly connected to an oil storage cylinder (153), the guide hole of the oil storage cylinder (153) is slidably connected to a sealing rod (154), the side of the sealing rod (154) is fixedly connected to a guide block (155), the guide block (155) is slidably connected to the oil storage cylinder (153), the outer side of the sealing rod (154) is provided with a spring (156), and the upper end of the sealing rod (154) is fixedly connected to a magnetic block (157).

6. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 5, characterized in that: One end of the second spring (156) is welded to the guide block (155), and the other end of the second spring (156) is welded to the oil reservoir (153).

7. The photovoltaic cable ultraviolet accelerated aging test chamber according to claim 5, characterized in that: An electromagnet (158) is installed on the inner side of the oil storage tank (153) via a connecting rod, and the electromagnet (158) is located directly above the magnetic block (157).

Citation Information

Patent Citations

  • Ultraviolet aging test box

    CN222393949U