Pultrusion plate nondestructive flaw detector capable of spraying codes on line

Abstract

The utility model discloses a pultrusion plate lossless flaw detector capable of spraying codes on line. The pultrusion plate lossless flaw detector comprises a supporting table, a pultrusion plate conveying belt, a pultrusion plate, a flaw detection system, a sliding rail, a control cabinet, a control system, an ultrasonic system and a code spraying system. An electric sliding plate is arranged in the sliding rail in a sliding and sleeved mode, a plurality of probes evenly distributed at equal intervals are arranged on the electric sliding plate, the probes are sleeved with spray heads, the electric sliding plate slides to drive the probes to conduct flaw detection on the surface of the pultrusion plate, the flaw detection system feeds the flaw position back to the control system, and the control system sends out an instruction to the code spraying system. And the spray head sprays codes on line. According to the utility model, the problem that the calculation and confirmation process of the defect position is relatively tedious is solved, the quality of the pultrusion plate is detected online in real time, detection data is transmitted automatically in real time, online code spraying is carried out on the defect position, and the whole-process real-time online automatic detection and defect marking of the pultrusion plate are realized.

Description

Technical Field

[0001] This utility model relates to the field of composite material testing technology, specifically to an online inkjet printer for non-destructive testing of pultruded plates. Background Technology

[0002] In the manufacturing process of pultruded glass sheets, pultruded carbon sheets, and other workpieces, online pultrusion molding and automatic winding and packaging necessitate online inspection of the pultruded sheets. The online inspection equipment is integrated between the traction unit and the cutting unit of the pultruded sheet production line. Currently, to ensure product quality, the corresponding inspections are divided into two types: external defect inspection and internal defect inspection. Internal defect inspection generally employs ultrasonic testing (UT) within Non-Destructive Testing (NDT).

[0003] For example, Chinese invention publication CN116539715A, dated August 4, 2023, discloses an online automatic phased array inspection device for detecting internal defects in carbon fiber, glass fiber, or carbon-glass hybrid plate workpieces during horizontal linear movement. The device includes: a support structure that provides horizontal support to the moving workpiece within a set range; a water immersion device that, within a set range, immerses the inspection area—comprising the width of at least one side of the workpiece surface and a set length range—within a set range; and an ultrasonic phased array water immersion probe that is immersed in the liquid to perform non-destructive testing on the workpiece. The detection range of the ultrasonic phased array water immersion probe covers the inspection area. This invention enables automatic detection of internal defects during the online pultrusion process of carbon fiber, glass fiber, or carbon-glass hybrid plates, effectively solving the efficiency problems and instability issues of manual inspection.

[0004] As can be seen from the above patents, the detection device requires the relative positional relationship between the metering device, the detection structure, and the ultrasonic phased array immersion probe to confirm the position of the detected location along the length of the workpiece. In particular, the calculation and confirmation process of the defect location is quite cumbersome. Therefore, this invention provides an online inkjet-printed pultruded plate non-destructive testing instrument to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an online inkjet printing non-destructive testing instrument for pultruded plates.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A non-destructive testing instrument for pultruded plates with online inkjet printing includes a support platform 1. A pultruded plate conveyor belt 2 is disposed on the top of the support platform 1, and pultruded plates 3 are conveyed onto the pultruded plate conveyor belt 2 and conveyed forward along the pultruded plate conveyor belt 2. A flaw detection system 4 is disposed above the pultruded plate 3. The flaw detection system 4 includes an electric slide plate 41, which is slidably fitted in a slide rail 5. The slide rail 5 is fixedly connected to the support platform 1 by a fixed bracket. Several probes 42 are evenly distributed at equal intervals on the electric slide plate 41 facing the pultruded plate 3. The outer circumference of each probe 42 is covered by a nozzle 43, which is fitted outside the probe 42.

[0008] Preferably, a control cabinet 6 is provided on one side of the support platform 1. The control cabinet 6 contains a control system 7, an ultrasonic system 8, and a coding system 9 arranged sequentially from top to bottom and separated by partitions. The control system 7 is electrically connected to the electric slide plate 41, the ultrasonic system 8, and the coding system 9, respectively.

[0009] Preferably, the pultruded plate conveyor belt 2 includes a drive motor 21, which is disposed at the bottom of the support platform 1. The drive motor is electrically connected to the control system 7. An active roller 22 and a driven roller 23 are disposed above the drive motor 21. The output shaft of the drive motor 21 is connected to the central shaft of the active roller 22 via a belt. The driven roller 23 is connected to the active roller 22 via a conveyor belt 24.

[0010] Preferably, a probe wire 44 and a nozzle connection wire 45 are respectively provided inside the electric slide plate 41 near the probe 42. The ultrasonic system 8 is electrically connected to the probe 42 through the probe wire 44, and the inkjet printing system 9 is connected to the nozzle 43 through the nozzle connection wire 45.

[0011] Preferably, the distance between the edge of the electric sliding plate 41 and the edge of the probe 42 is not less than twice the distance between adjacent probes 42.

[0012] Preferably, the electric sliding plate 41 slides in the slide rail 5 with an amplitude equal to the distance between the probes 42.

[0013] The beneficial effects of this utility model are:

[0014] An electric sliding plate is mounted on a slide rail. Several evenly spaced probes are installed on the electric sliding plate, and a nozzle is fitted over the probes. The sliding of the electric sliding plate causes the probes to perform flaw detection on the surface of the pultruded sheet. The location of defects is fed back from the flaw detection system to the control system, which then sends a command to the inkjet printing system for online inkjet printing. This invention solves the problem of the cumbersome process of calculating and confirming defect locations, enabling real-time online detection of the pultruded sheet quality, automatic transmission of detection data, and online inkjet printing of defect locations, achieving real-time online automated detection and defect marking throughout the entire pultrusion process. Attached Figure Description

[0015] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0016] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the flaw detection system of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the pultruded plate conveyor belt of this utility model;

[0020] The diagram shows: 1. Support platform; 2. Pultruded plate conveyor belt; 21. Drive motor; 22. Drive roller; 23. Driven roller; 24. Conveyor belt; 3. Pultruded plate; 4. Flaw detection system; 41. Electric sliding plate; 42. Probe; 43. Nozzle; 44. Probe wire; 45. Nozzle connection wire; 5. Slide rail; 6. Control cabinet; 7. Control system; 8. Ultrasonic system; 9. Marking system. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0023] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0024] It should be noted that similar labels and letters are likely to represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Reference Figure 1-3This utility model discloses an online inkjet-printed non-destructive testing instrument for pultruded plates, comprising a support platform 1, a pultruded plate conveyor belt 2, a pultruded plate 3, a testing system 4, a slide rail 5, a control cabinet 6, a control system 7, an ultrasonic system 8, and an inkjet-printing system 9. The pultruded plate conveyor belt 2, which is positioned downwards at the top of the support platform 1 for conveying the pultruded plate 3, includes a drive motor 21, a drive roller 22, a driven roller 23, and a conveyor belt 24. The drive motor 21, which drives the conveyor belt 24, is located at the bottom of the support platform 1. The drive roller 22 and the driven roller 23 are positioned above the drive motor 21. The output shaft of the drive motor 21 is connected to the central shaft of the drive roller 22 via a belt, and the driven roller 23 is connected to the drive roller 22 via the conveyor belt 24. A flaw detection system 4 is installed above the pultruded plate 3. The flaw detection system 4 includes an electric slide plate 41, a probe 42, a nozzle 43, a probe wire 44, and a nozzle connecting wire 45. The electric slide plate 41 is slidably fitted in a slide rail 5 that is fixedly connected to the support platform 1 via a fixed bracket. Several probes 42 are evenly distributed at equal intervals on the electric slide plate 41 facing the pultruded plate 3. The probes 42 are used to perform non-destructive testing on the pultruded plate 3. The nozzles 43 are fitted on the outer circumference of the probes 42 and are used for online inkjet printing. The probe wire 44 and the nozzle connecting wire 45 are respectively installed inside the electric slide plate 41 near the probes 42. A control cabinet 6 is installed on one side of the support platform 1. Inside the control cabinet 6, a control system 7, an ultrasonic system 8, and a coding system 9 are installed sequentially from top to bottom and separated by partitions. The control system 7 is electrically connected to the drive motor 21, the electric slide plate 41, the ultrasonic system 8, and the coding system 9. The ultrasonic system 8 is electrically connected to the probe 42 via the probe wire 44. The coding system 9 is connected to the printhead 43 via the printhead connection wire 45.

[0028] In an optional embodiment, the distance between the edge of the electric slide plate 41 and the edge of the probe 42 is not less than twice the distance between adjacent probes 42, and the sliding amplitude of the electric slide plate 41 in the slide rail 5 is equal to the distance between the probes 42, so as to ensure that the probes 42 can cover all areas of the pultruded plate 3.

[0029] The usage process of this application is as follows:

[0030] The control system 7 is activated, and the drive motor 21 is started. The pultruded plate 3 is conveyed onto the conveyor belt 24. The control system 7 activates the electric slide plate 41, the ultrasonic system 8, and the inkjet printing system 9. The ultrasonic system 8 activates the probe 42 through the probe wire 44. At the same time, the electric slide plate 41 slides in the slide rail 5, driving the probe 42 to perform full-coverage non-destructive testing on the surface of the pultruded plate 3. When a defect is detected, the flaw detection system 4 quickly feeds back to the control system 7. The control system 7 issues an instruction to the inkjet printing system 9, and the printhead 43 performs online inkjet printing at the defect.

[0031] Of course, the embodiments described in this specific implementation are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. An online code spraying pultrusion plate nondestructive testing instrument, comprising a support table (1), a pultrusion plate conveying belt (2) is arranged on the top of the support table (1) downward, a pultrusion plate (3) is conveyed onto the pultrusion plate conveying belt (2) and is conveyed forward along the pultrusion plate conveying belt (2), a nondestructive testing system (4) is arranged above the pultrusion plate (3), characterized in that: The flaw detection system (4) comprises an electric sliding plate (41) which is sleeved in a sliding rail (5) and is fixedly connected with the support table (1) through a fixing support; a plurality of equally spaced and uniformly distributed probes (42) are arranged on the electric sliding plate (41) and face the pultruded plate (3); the outer periphery of the probe (42) is wrapped by a spray head (43) which is sleeved outside the probe (42).

2. The online, code-injection, pultruded plate nondestructive inspection instrument of claim 1, wherein: A control cabinet (6) is arranged on one side of the support table (1), and a control system (7), an ultrasonic system (8) and a code spraying system (9) are sequentially arranged in the control cabinet (6) from top to bottom and are separated by a partition plate; the control system (7) is electrically connected with the electric sliding plate (41), the ultrasonic system (8) and the code spraying system (9).

3. The online, laser code, pultruded plate non-destructive inspection apparatus of claim 2, wherein: The pultruded plate conveying belt (2) comprises a driving motor (21) which is arranged at the bottom of the support table (1); the driving motor (21) is electrically connected with the control system (7); a driving roller (22) and a driven roller (23) are arranged above the driving motor (21); the output shaft of the driving motor (21) is connected with the central shaft of the driving roller (22) through a belt; the driven roller (23) is connected with the driving roller (22) through a conveying belt (24).

4. The online, code-injection, pultruded plate nondestructive inspection instrument of claim 2, wherein: Probe wires (44) and spray head connecting wires (45) are arranged in the electric sliding plate (41) and are close to the probes (42); the ultrasonic system (8) is electrically connected with the probes (42) through the probe wires (44); the code spraying system (9) is connected with the spray head (43) through the spray head connecting wires (45).

5. The online, laser code, pultruded plate non-destructive inspection instrument of claim 1, wherein: The distance between the edge of the electric sliding plate (41) and the edge of the probe (42) is not less than 2 times the distance between adjacent probes (42).

6. The online, laser code, pultruded plate non-destructive inspection instrument of claim 1, wherein: The amplitude of the electric sliding plate (41) sliding in the sliding rail (5) is equal to the distance between the probes (42).

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