Power-off switch
By using a split-type power-off switch, the high cost and maintenance difficulties caused by the integrated structure of the rotating device are solved, achieving low-cost maintenance and adaptability to multiple working conditions, and improving the versatility and expandability of the device.
Patent Information
- Application Number
- CN202520460505.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The existing rotating device adopts an integrated structure design of rotating rod and rotating handle, which results in high mold development and processing costs. When a part is damaged, the whole device needs to be replaced, which is time-consuming and wastes resources. It is also difficult to adapt to different working conditions.
It adopts a split design, including a base plate, protective shell, rotating component and rotating handle. The rotating component realizes the movable connection between the conductive sheet and the connecting copper busbar, avoiding complex molds and high-precision integrated process. When a part is damaged, only the split component needs to be replaced.
It significantly reduces mold development and processing costs, reduces resource waste, improves maintenance efficiency, adapts to various working conditions, and enhances the versatility and expandability of the equipment.
Smart Images

Figure CN223927236U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power-off switch technology, specifically a power-off switch. Background Technology
[0002] In electrical systems of vehicles, ships, and other vehicles that require high current power, emergency power-off switches are often required. Taking motor vehicles as an example, when a vehicle encounters a major emergency, it is necessary to immediately cut off the power, stop the engine, and stop the vehicle. This means quickly disconnecting the main power supply to the entire vehicle, shutting off the engine, stopping the vehicle immediately, turning on the backup emergency lights, and evacuating the passengers.
[0003] Existing rotating devices typically employ an integrated design of the rotating rod and handle. While this structure, achieved through injection molding, forging, or machining, ensures structural strength, it suffers from several significant drawbacks: The need for complex molds or high-precision machining significantly increases mold development and processing costs. Furthermore, if either the handle or the rod experiences wear or breakage, the entire assembly must be replaced. Actual testing shows that this type of maintenance takes an average of 2.5 times longer than a separate design, incurring additional costs for replacing the entire assembly, resulting in resource waste. Additionally, the integrated structure struggles to adapt to different operating conditions; adjusting the handle shape or rod length necessitates re-molding, extending product iteration cycles by approximately 40% and failing to meet the demands of rapid market response. Summary of the Invention
[0004] The purpose of this utility model is to provide a power-off switch to address the issue mentioned in the background art where the rotating device typically employs an integrated structure design of the rotating rod and handle. While this structure, which integrates the rotating rod and handle through processes such as injection molding, forging, or machining, ensures structural strength, it suffers from the following significant drawbacks: The need for complex molds or high-precision machining processes to achieve integrated molding significantly increases mold development and processing costs. Furthermore, when either the handle or the rotating rod experiences wear or breakage, the entire assembly must be replaced. Actual test data shows that the average time required for such maintenance is 2.5 times that of a separate design, and the additional cost of replacing the entire assembly results in resource waste. Additionally, the integrated structure is ill-suited to different operating conditions; adjusting the handle shape or rod length necessitates re-molding, extending the product iteration cycle by approximately 40% and failing to meet the demands of rapid market response.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a power-off switch, comprising a base plate and a protective shell, wherein the base plate is fixedly connected to the bottom of the protective shell, and the base plate has mounting positions at both ends on its surface. A connecting copper busbar is installed in the mounting positions. A connecting cavity is formed inside the protective shell, and a connecting post is fixedly connected to the top of the protective shell. A rotating cavity is formed inside the connecting post and communicates with the connecting cavity. A rotating assembly is rotatably connected inside the rotating cavity. A conductive sheet is connected to the bottom of the rotating assembly, and the surface of the conductive sheet is movably connected to the surface of the connecting copper busbar. A rotating handle is rotatably connected to the top of the connecting post, and the bottom of the rotating handle is connected to the rotating assembly.
[0006] Preferably, the rotating assembly includes a rotating rod and a spring, the rotating rod being rotatably connected within the rotating cavity, and the spring being sleeved below the surface of the rotating rod.
[0007] Preferably, the rotating rod includes a rotating block and a driving rod. The driving rod is fixedly connected to the bottom of the rotating block. The top surface of the rotating block is rotatably connected to the inner wall of the rotating cavity. A spring is sleeved on the surface of the driving rod, with one end of the spring abutting against the rotating block and the other end of the spring abutting against the conductive sheet. The bottom of the driving rod is inserted into the conductive sheet.
[0008] Preferably, the top surface of the rotating block is evenly distributed with protrusions, the surface of the rotating block is provided with connecting grooves between the protrusions, the surface of the rotating block is provided with sealing grooves, and a sealing ring is sleeved in the sealing grooves, the outer wall of the sealing ring is in contact with the inner wall of the rotating cavity.
[0009] Preferably, a connector is provided in the middle of the surface of the conductive sheet, and a drive rod is connected to the connector. Contact points are fixedly connected to both sides of the connector on the surface of the conductive sheet, and the contact points are movably connected to the connecting copper busbar.
[0010] Preferably, the inner wall of the rotating cavity has a groove at a position opposite to the convex bulge, and the groove is movably connected to the convex bulge.
[0011] Preferably, a connecting rod is fixedly connected to the bottom of the rotating handle, and the connecting rod passes through the rotating cavity and connects to the connecting groove.
[0012] Preferably, a guide post is fixedly connected to the surface of the mounting position, and a guide hole is opened on the surface of the conductive sheet at a position opposite to the guide post, and a guide post is connected in the guide hole.
[0013] Preferably, the inner wall surface of the connecting cavity is provided with a threaded hole, and the surface of the base plate is provided with a connecting hole at a position opposite to the threaded hole, and the connecting hole and the threaded hole are connected by fasteners.
[0014] Beneficial effects
[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows:
[0016] By combining the structural design of this utility model, complex molds and high-precision integrated processes are avoided, significantly reducing mold development costs and processing costs. When a local component is damaged, only the corresponding split component needs to be replaced, without replacing the whole unit, thus saving component replacement costs and reducing resource waste. Furthermore, the split structure facilitates the integration of different functional modules, is compatible with various workpieces or usage environments, and improves the versatility and expandability of the device. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the exploded structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the rotating handle structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the rotating rod structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the base plate structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the protective shell structure of this utility model;
[0023] Figure 7 This is a schematic diagram of the conductive sheet structure of this utility model.
[0024] The correspondence between the labels and component names in the attached figures is as follows:
[0025] 1. Protective shell; 2. Base plate; 3. Rotating handle; 4. Connecting post; 5. Rotating assembly; 6. Conductive sheet;
[0026] 7. Connecting copper busbar; 11. Connecting cavity; 12. Threaded hole; 21. Mounting position; 22. Guide post; 23. Connecting hole;
[0027] 31. Connecting rod; 41. Rotating cavity; 42. Groove; 51. Rotating rod; 52. Spring; 61. Connecting port;
[0028] 62. Contact point; 71. Guide hole; 511. Rotating block; 512. Drive rod; 513. Sealing ring;
[0029] 5111. Sealing groove; 5112. Protrusion; 5113. Connecting groove. Detailed Implementation
[0030] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "front," "rear," "inner," "outer," "vertical," and "horizontal," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] like Figure 1-7 This is a schematic diagram of a preferred embodiment of the present invention for a power-off switch. In this embodiment, the power-off switch includes a base plate 2 and a protective shell 1. The base plate 2 is fixedly connected to the bottom of the protective shell 1. Mounting positions 21 are provided at both ends on the surface of the base plate 2. Connecting copper busbars 7 are installed in the mounting positions 21. A connecting cavity 11 is provided inside the protective shell 1. A connecting post 4 is fixedly connected to the top of the surface of the protective shell 1. A rotating cavity 41 is provided inside the connecting post 4 and communicates with the connecting cavity 11. A rotating assembly 5 is rotatably connected inside the rotating cavity 41. A conductive sheet 6 is connected to the bottom of the rotating assembly 5. The rotating assembly 5 drives the conductive sheet 6 to achieve contact between the surface of the conductive sheet 6 and the ground surface of the conductive sheet 6. The connecting copper busbar 7 is movably connected to the surface. A rotating handle 3 is rotatably connected to the top of the connecting column 4, and the bottom of the rotating handle 3 is connected to the rotating component 5. The operator operates the rotating handle 3 to drive the rotating component 5, causing the conductive sheet 6 to rotate with the rotating component 5 and movably connect with the connecting copper busbar 7. Combined with the structural design of this utility model, complex molds and high-precision integrated processes are avoided, significantly reducing mold development costs and processing costs. When a local component is damaged, only the corresponding split component needs to be replaced, without replacing the whole, thus saving component replacement costs, reducing resource waste, and the split structure facilitates the integration of different functional modules, is compatible with various workpieces or usage environments, and improves the versatility and expandability of the device.
[0033] In this embodiment, the rotating assembly 5 includes a rotating rod 51 and a spring 52. The rotating rod 51 is rotatably connected to the rotating cavity 41, and the spring 52 is sleeved on the lower surface of the rotating rod 51. The rotating rod 51 also includes a rotating block 511 and a driving rod 512. The driving rod 512 is fixedly connected to the bottom of the rotating block 511, and the top surface of the rotating block 511 is rotatably connected to the inner wall of the rotating cavity 41. The spring 52 is sleeved on the surface of the driving rod 512, with one end of the spring 52 abutting against the rotating block 511 and the other end abutting against the conductive sheet 6. The bottom of the driving rod 512 is inserted into the conductive sheet 6. Specifically, the operator operates the rotating handle 3 to drive the rotating block 511 to rotate, and through the rotating block 511… The top surface is evenly distributed with protrusions 5112. With the cooperation of grooves 42 on the inner wall of the rotating cavity 41 at the position opposite to the protrusions 5112, the protrusions 5112 on the surface of the rotating block 511 disengage from the grooves 42, so that the protrusions 5112 abut against the inner wall of the rotating cavity 41, causing the rotating rod 51 to move downward. Driven by the rotating rod 51, the conductive sheet 6 rotates and moves downward, so that the conductive sheet 6 contacts the connecting copper busbar 7. At the same time, the spring 52 is in a contracted state when it is pressed down by the rotating block 511. When the protrusions 5112 on the surface of the rotating block 511 rotate back to the grooves 42, it can be quickly released, thereby achieving the effect of rapid separation of the conductive sheet 6 and the connecting copper busbar 7.
[0034] In this embodiment, the top surface of the rotating block 511 is evenly connected with protrusions 5112, and the surface of the rotating block 511 is provided with connecting grooves 5113 between the protrusions 5112. A connecting rod 31 is fixedly connected to the bottom of the rotating handle 3, and the connecting rod 31 passes through the rotating cavity 41 and connects with the connecting groove 5113. Under the action of the operator, the rotating handle 3 is operated to drive the rotating rod 51 to rotate. The surface of the rotating block 511 is provided with a sealing groove 5111, and a sealing ring 513 is sleeved in the sealing groove 5111. The outer wall of the sealing ring 513 contacts the inner wall of the rotating cavity 41. This structural design increases the sealing performance between them.
[0035] In this embodiment, a connector 61 is provided in the middle of the surface of the conductive sheet 6, and a drive rod 512 is connected to the connector 61. Through the connection between the connector 61 and the drive rod 512, the rotating rod 51 rotates, causing the conductive sheet 6 to rotate. Contact points 62 are fixedly connected on both sides of the connector 61 on the surface of the conductive sheet 6. The contact points 62 are movably connected to the connecting copper busbar 7. The contact points 62 are in contact with the connecting copper busbar 7 to realize the current conduction function.
[0036] In this embodiment, the inner wall of the rotating cavity 41 is provided with a groove 42 at the position opposite to the convex 5112, and the groove 42 is movably connected to the convex 5112. Through the cooperation between the convex 5112 and the groove 42, the downward displacement function of the rotating rod 51 is realized.
[0037] In this embodiment, a connecting rod 31 is fixedly connected to the bottom of the rotating handle 3, and the connecting rod 31 passes through the rotating cavity 41 and is connected to the connecting groove 5113.
[0038] In this embodiment, a guide post 22 is fixedly connected to the surface of the mounting position 21, and a guide hole 71 is opened on the surface of the conductive sheet 6 at a position opposite to the guide post 22, and the guide post 22 is connected inside the guide hole 71. This structural design facilitates the rapid installation of the copper busbar 7.
[0039] In this embodiment, a threaded hole 12 is provided on the inner wall surface of the connecting cavity 11, and a connecting hole 23 is provided on the surface of the base plate 2 at the position opposite to the threaded hole 12. The connecting hole 23 and the threaded hole 12 are connected by fasteners. This structural design allows the base plate 2 and the protective shell 1 to be fixedly connected by fasteners.
[0040] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.
Claims
1. A power-off switch comprising a base plate (2) and a protective shell (1), the bottom of the protective shell (1) being fixedly connected with the base plate (2), characterized in that: The bottom plate (2) surface is provided with two ends provided with mounting position (21), the mounting position (21) is provided with connecting copper bar (7), the protection shell (1) is provided with connecting cavity (11), the protection shell (1) surface top fixedly connected with connecting column (4), the connecting column (4) is provided with rotating cavity (41), and the rotating cavity (41) is communicated with connecting cavity (11), the rotating cavity (41) is rotatably connected with rotating assembly (5), the rotating assembly (5) bottom is connected with conducting strip (6), and the conducting strip (6) surface is movably connected with the surface of connecting copper bar (7), the connecting column (4) top rotatably connected with rotating handle (3), and the rotating handle (3) bottom is connected with rotating assembly (5).
2. The disconnecting switch of claim 1, wherein: The rotating assembly (5) includes rotating rod (51) and spring (52), the rotating rod (51) is rotatably connected in the rotating cavity (41), and the rotating rod (51) surface is provided with spring (52).
3. The disconnecting switch of claim 2, wherein: The rotating rod (51) includes rotating block (511) and drive rod (512), the rotating block (511) bottom is fixedly connected with drive rod (512), the rotating block (511) top surface is rotatably connected with the inner wall of rotating cavity (41), the drive rod (512) surface is provided with spring (52), and one end of the spring (52) is abutted with the rotating block (511), the other end of the spring (52) is abutted with the conducting strip (6), and the drive rod (512) bottom is connected with the conducting strip (6).
4. The disconnecting switch of claim 3, wherein: The rotating block (511) top surface is evenly connected with convex hull (5112), the rotating block (511) surface is provided with connecting groove (5113) between convex hull (5112), the rotating block (511) surface is provided with sealing groove (5111), and the sealing groove (5111) is provided with sealing ring (513), and the sealing ring (513) outer wall is in contact with the inner wall of rotating cavity (41).
5. The disconnecting switch of claim 3, wherein: The conducting strip (6) surface is provided with connector (61) in the middle, and the connector (61) is connected with drive rod (512), the conducting strip (6) surface is fixedly connected with contact point (62) on both sides of connector (61), and the contact point (62) is movably connected with connecting copper bar (7).
6. The disconnecting switch of claim 3, wherein: The rotating cavity (41) inner wall is provided with groove (42) at the opposite position of convex hull (5112), and the groove (42) is movably connected with convex hull (5112).
7. The disconnecting switch of claim 1, wherein: The rotating handle (3) bottom is fixedly connected with connecting rod (31), and the connecting rod (31) passes through the rotating cavity (41) and is connected with the connecting groove (5113).
8. The disconnecting switch of claim 1, wherein: The mounting position (21) surface is fixedly connected with guide column (22), the conducting strip (6) surface is provided with guide hole (71) at the opposite position of guide column (22), and the guide hole (71) is connected with guide column (22).
9. The disconnecting switch of claim 1, wherein: The inner wall surface of the connecting cavity (11) is provided with a threaded hole (12), and the surface of the bottom plate (2) is provided with a connecting hole (23) at a position opposite to the threaded hole (12), and the connecting hole (23) and the threaded hole (12) are connected through a fastener.