Hydrolysis device for barley malt extract processing

Abstract

The utility model provides a hydrolysis device for processing barley malt extract, which belongs to the field of malt processing, and comprises a hydrolysis box, a water tank, a water pump, a water pump and a water pump, the stirring assembly comprises a gear motor, a shaft rod, a feeding barrel and a propeller, the gear motor is fixedly arranged at the bottom of the support, the shaft rod is fixedly arranged at the output end of the gear motor, the shaft rod penetrates through the support and is rotationally connected with the bottom of the hydrolysis box, and a plurality of stirring plates are fixedly arranged on the shaft rod. By arranging the stirring assembly, raw materials at the bottom can be conveyed upwards to be stirred again, so that the raw materials are prevented from being accumulated at the bottom, and the hydrolysis efficiency is improved; and a chopping assembly is further arranged, so that the raw materials in the feeding barrel can be chopped, and the hydrolysis efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of malt processing technology, and in particular to a hydrolysis device for processing barley malt extract. Background Technology

[0002] A hydrolysis device for processing barley malt extract, application number CN202121003874.4, includes a base; a first matching groove is formed on the top of the base, and a working box is movably connected inside the first matching groove; a second matching groove is formed on the top of the base, and a fixed column is movably connected inside the second matching groove; a protective layer is fixedly connected to one side of the working box; through the structural design of the working box, feed hopper, motor, through hole, stirring shaft, stirring blade, water inlet pipe, and water pump, the device achieves high hydrolysis efficiency for processing barley malt extract, solving the problem of low hydrolysis efficiency in general barley malt extract hydrolysis devices, improving the efficiency of barley malt extract hydrolysis, making it more suitable and convenient for users, saving time, reducing workload, and meeting user needs, thus bringing convenience to users.

[0003] While the aforementioned technologies improve hydrolysis efficiency to some extent, during actual operation, eddies occur inside the hydrolysis tank when the raw materials and water are stirred. This causes the raw materials to settle and accumulate in the central area at the bottom of the tank, making it difficult for them to mix quickly and thoroughly with the water. This slows down the hydrolysis reaction, weakens the overall hydrolysis efficiency, and limits the improvement of equipment efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a hydrolysis device for processing barley malt extract.

[0005] An embodiment of this utility model provides a hydrolysis apparatus for processing barley malt extract, comprising:

[0006] A hydrolysis tank, wherein a support is fixedly installed at the bottom of the hydrolysis tank;

[0007] A stirring assembly, comprising a geared motor, a shaft, a feeding cylinder, and a propeller, wherein the geared motor is fixedly mounted at the bottom of a support, the shaft is fixedly mounted at the output end of the geared motor, the shaft passes through the support and is rotatably connected to the bottom of the hydrolysis tank, a plurality of stirring plates are fixedly mounted on the shaft, the feeding cylinder is fixedly mounted at the inner bottom of the hydrolysis tank, and the propeller is fixedly mounted on the shaft;

[0008] A chopping component for chopping malt extract.

[0009] Furthermore, the chopping assembly includes a gear speed increaser, a belt, a sleeve, and blades. The gear speed increaser is fixedly installed at the bottom of the support. Pulleys are fixedly installed on the input end and the shaft of the gear speed increaser. The two pulleys are driven by a belt. The sleeve passes through the support and is rotatably connected to the bottom of the hydrolysis tank. The shaft passes through the sleeve and is rotatably connected. The blades are fixedly installed on the sleeve. Bevel gears are fixedly installed on the output end of the gear speed increaser and the sleeve, respectively.

[0010] Furthermore, a scraper is provided inside the hydrolysis tank, and a support rod is fixedly mounted on the scraper, which is then fixedly mounted on a shaft.

[0011] Furthermore, the propeller is disposed inside the feeding cylinder, and the bottom of the feeding cylinder has multiple through holes.

[0012] Furthermore, a drain pipe is provided through one side of the hydrolysis tank, and a valve is installed on the drain pipe.

[0013] Furthermore, a feeding hopper is provided through the top of the hydrolysis tank, and a glass observation window is provided on one side of the hydrolysis tank.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. A stirring assembly is installed. The geared motor can drive the stirring plate to rotate, stirring and mixing the raw materials and water. At the same time, it can drive the propeller to rotate, conveying the raw materials at the bottom of the hydrolysis tank upwards for re-stirring, thereby preventing the raw materials from settling and accumulating at the bottom of the hydrolysis tank and improving the efficiency of hydrolysis.

[0016] 2. A shredding component is installed. The shaft can drive the blades to rotate at high speed through a gear speed increaser, thereby shredding the raw materials entering the feeding cylinder, improving the mixing effect, and further improving the hydrolysis efficiency.

[0017] In summary, this invention incorporates a stirring component that can convey the raw materials from the bottom upwards for re-stirring, thereby preventing the raw materials from accumulating at the bottom and improving the hydrolysis efficiency; it also incorporates a chopping component that can chop the raw materials in the feeding cylinder, further improving the hydrolysis efficiency. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of a hydrolysis device for processing barley malt extract as described in an embodiment of this utility model.

[0019] Figure 2 This is a cross-sectional view of the hydrolysis tank in the hydrolysis device for processing barley malt extract according to an embodiment of this utility model.

[0020] Figure 3This is a three-dimensional schematic diagram of the chopping component in a hydrolysis device for processing barley malt extract, as described in an embodiment of this utility model.

[0021] In the above attached diagram: 1 hydrolysis tank, 2 support, 3 geared motor, 4 shaft, 5 stirring plate, 6 feeding cylinder, 7 propeller, 8 gear speed increaser, 9 pulley, 10 belt, 11 sleeve, 12 bevel gear, 13 blade, 14 glass observation window, 15 scraper, 16 support rod, 17 hopper, 18 through hole. Detailed Implementation

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0023] like Figures 1-3 As shown in the figure, this utility model embodiment proposes a hydrolysis device for processing barley malt extract, comprising:

[0024] A hydrolysis tank 1 has a support frame 2 fixedly installed at its bottom to support it. A feed hopper 17 is installed through the top of the hydrolysis tank 1 for adding raw materials and water. A glass observation window 14 is installed on one side of the hydrolysis tank 1 for the user to observe the hydrolysis of the raw materials inside. A drain pipe is installed through one side of the hydrolysis tank 1 for discharging the hydrolyzed solution; a valve is installed on the drain pipe to control its opening and closing.

[0025] The mixing assembly includes a geared motor 3, a shaft 4, a feeding cylinder 6, and a propeller 7. The geared motor 3 is fixedly mounted at the bottom of the support 2, and the shaft 4 is fixedly mounted at the output end of the geared motor 3. The shaft 4 passes through the support 2 and is rotatably connected to the bottom of the hydrolysis tank 1. Multiple stirring plates 5 are fixedly mounted on the shaft 4 for stirring the raw materials and water. The feeding cylinder 6 is fixedly mounted at the bottom of the hydrolysis tank 1, and multiple through holes 18 are provided through the bottom of the feeding cylinder 6 to facilitate the entry of raw materials into the feeding cylinder 6. The propeller 7 is fixedly mounted on the shaft 4 and is located inside the feeding cylinder 6. The outer end of the propeller 7 is positioned close to the inner side of the feeding cylinder 6, so that the propeller 7 can transport the raw materials at the bottom of the feeding cylinder 6 upwards, thereby preventing the raw materials from settling and accumulating in the central area at the bottom of the hydrolysis tank 1.

[0026] A scraper 15 is installed inside the hydrolysis tank 1, and the scraper 15 is set against the inner wall of the hydrolysis tank 1. The scraper 15 is used to scrape off the raw materials adhering to the inner wall of the hydrolysis tank 1 to avoid residue. A support rod 16 is fixedly installed on the scraper 15, and the support rod 16 is fixedly installed on the shaft 4. The support rod 16 is used to support the scraper 15, so that the shaft 4 can drive the scraper 15 to rotate through the support rod 16.

[0027] The chopping assembly is used to chop malt extract. The chopping assembly includes a gear speed increaser 8, a belt 10, a sleeve 11, and a blade 13. The gear speed increaser 8 is fixedly installed at the bottom of the bracket 2. The gear speed increaser 8 is existing technology. It drives a large gear through a small gear and uses the gear ratio to convert the low speed at the input end into the high speed at the output end, while reducing the output torque to achieve speed increase.

[0028] Both the input end of the gear speed increaser 8 and the shaft 4 are fixedly equipped with pulleys 9. The two pulleys 9 are driven by a belt 10, which allows the shaft 4 to drive the input end of the gear speed increaser 8 to rotate via the belt 10. The sleeve 11 passes through the bracket 2 and is rotatably connected to the bottom of the hydrolysis tank 1. The shaft 4 passes through the sleeve 11 and is rotatably connected. Both the output end of the gear speed increaser 8 and the sleeve 11 are fixedly equipped with bevel gears 12. The two bevel gears 12 are meshed, allowing the output end of the gear speed increaser 8 to drive the sleeve 11 to rotate at high speed. The blade 13 is fixedly mounted on the sleeve 11 and is positioned close to the inner bottom of the hydrolysis tank 1, so that when the blade 13 rotates at high speed, it can cut the raw materials at the bottom of the hydrolysis tank 1.

[0029] The detailed working process of this utility model is as follows:

[0030] 1. In use, raw materials and water are poured into the hydrolysis tank 1 through the hopper 17; then the reduction motor 3 drives multiple stirring plates 5 to rotate through the shaft 4 to stir and mix the raw materials and water. At the same time, the raw materials that settle at the bottom of the hydrolysis tank 1 will flow into the feeding cylinder 6 through the through hole 18. Meanwhile, the shaft 4 can drive the propeller 7 to rotate, and the propeller 7 will transport the raw materials upward to re-stir them, thereby preventing the raw materials from settling and accumulating at the bottom of the hydrolysis tank 1 and improving the efficiency of hydrolysis.

[0031] 2. At the same time, the shaft 4 drives the input end of the gear speed increaser 8 to rotate through the belt 10. The output end of the gear speed increaser 8 will drive the sleeve 11 to rotate at high speed through the two bevel gears 12, which in turn drives the blade 13 to rotate at high speed, cutting the raw materials entering the feeding cylinder 6, improving the mixing effect, and further improving the hydrolysis efficiency.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A hydrolysis apparatus for processing barley malt extract, characterized in that, include: Hydrolysis tank (1), the bottom of which is fixedly provided with a support (2); The stirring assembly includes a geared motor (3), a shaft (4), a feeding cylinder (6), and a propeller (7). The geared motor (3) is fixedly installed at the bottom of the support (2). The shaft (4) is fixedly installed at the output end of the geared motor (3). The shaft (4) passes through the support (2) and is rotatably connected to the bottom of the hydrolysis tank (1). Multiple stirring plates (5) are fixedly installed on the shaft (4). The feeding cylinder (6) is fixedly installed at the inner bottom of the hydrolysis tank (1). The propeller (7) is fixedly installed on the shaft (4). A chopping component for chopping malt extract.

2. The hydrolysis apparatus for processing barley malt extract according to claim 1, characterized in that, in: The shredding assembly includes a gear speed increaser (8), a belt (10), a sleeve (11), and a blade (13). The gear speed increaser (8) is fixedly installed at the bottom of the bracket (2). Pulleys (9) are fixedly installed on the input end of the gear speed increaser (8) and on the shaft (4). The two pulleys (9) are driven by the belt (10). The sleeve (11) passes through the bottom of the bracket (2) and is rotatably connected to the hydrolysis tank (1). The shaft (4) passes through the sleeve (11) and is rotatably connected to it. The blade (13) is fixedly installed on the sleeve (11). Bevel gears (12) are fixedly installed on the output end of the gear speed increaser (8) and on the sleeve (11).

3. The hydrolysis apparatus for processing barley malt extract according to claim 1, characterized in that, in: The hydrolysis tank (1) is equipped with a scraper (15), and a support rod (16) is fixedly installed on the scraper (15). The support rod (16) is fixedly installed on the shaft (4).

4. The hydrolysis apparatus for processing barley malt extract according to claim 1, characterized in that, in: The propeller (7) is installed inside the feeding cylinder (6), and the bottom of the feeding cylinder (6) is provided with multiple through holes (18).

5. The hydrolysis apparatus for processing barley malt extract according to claim 1, characterized in that, in: A drain pipe is provided through one side of the hydrolysis tank (1), and a valve is installed on the drain pipe.

6. The hydrolysis apparatus for processing barley malt extract according to claim 1, characterized in that, in: A feeding hopper (17) is provided through the top of the hydrolysis tank (1), and a glass observation window (14) is provided on one side of the hydrolysis tank (1).

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