Automatic spraying and coating device for refractory wet material of kiln

Abstract

The utility model relates to the technical field of kiln fireproof wet material spraying, in particular to an automatic spraying and coating device for kiln fireproof wet materials. According to the material uniformizing device, the material uniformizing assembly composed of the material uniformizing roller, the roller frame, the connecting rod, the connecting plate, the adjusting bolt and the adjusting sleeve is installed on the side, located on the material spraying head, of the connecting pipe, and after the refractory wet material is sprayed to the inner wall of the kiln, the refractory wet material sprayed to the inner wall of the kiln can be uniformized and flattened through the material uniformizing roller in the material uniformizing assembly; the thickness of refractory wet materials at all positions on the inner wall of the kiln is guaranteed to be consistent, the spraying and coating quality of the refractory wet materials is guaranteed, meanwhile, two spraying heads are installed on a connecting pipe, a linkage adjusting mechanism composed of a sealing plug, a hanging plate, a linkage rod, a third motor and a second screw rod is installed on the connecting pipe, and when one spraying head is blocked, the spraying head can be automatically adjusted. And the other intact spray head is normally used in a linkage adjustment manner, so that the normal working time of the equipment is effectively prolonged, and the spraying efficiency of the refractory wet material on the inner wall of the kiln is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of kiln refractory wet material spraying, in particular to a kiln refractory wet material automatic spraying device. BACKGROUND

[0002] In the process of using the kiln, in order to improve the refractory performance of the kiln lining and prolong the service life of the kiln, it is necessary to spray refractory wet material in the kiln. At present, when spraying refractory wet material into the buried large kiln, it is mainly realized by an automatic spraying device.

[0003] The existing buried kiln refractory wet material automatic spraying device mainly comprises a moving chassis, a lifting mechanism installed on the moving chassis, a rotating mechanism installed on the lifting mechanism, and a refractory wet material spray head with a rotating joint installed on the rotating mechanism. The kiln refractory wet material automatic spraying device with this structure is used by first crossing the moving chassis at the mouth of the buried kiln, and under the action of the lifting mechanism, the spray head and the rotating mechanism are inserted into the kiln. Then connect the spray head with the refractory wet material pumping pipe, and make the spray head rotate under the action of the rotating mechanism, so as to spray refractory wet material into the inner wall of the buried kiln during the rotation of the spray head.

[0004] Although the existing kiln refractory wet material automatic spraying device can realize the spraying of refractory wet material on the inner wall of the kiln, the sprayed refractory wet material will have overlapping parts during the spraying process, which will easily cause the refractory wet material to have different thicknesses at the overlapping parts on the inner wall of the kiln, resulting in poor spraying quality of the refractory wet material. At the same time, since the existing kiln refractory wet material automatic spraying device is generally equipped with only one spray head, it is easy to cause blockage at the spray head during the spraying of the refractory wet material, which will cause the refractory wet material to be unable to be normally sprayed, and the spraying efficiency is low. SUMMARY

[0005] In view of the deficiencies of the prior art, the purpose of the present application is to provide a kiln refractory wet material automatic spraying device which can not only evenly spread and smooth the refractory wet material after spraying, ensuring that the thickness of the refractory wet material on the inner wall of the kiln is uniform, but also can make the two spray heads at the connecting pipe rotate alternately through the linkage adjustment mechanism, thereby effectively prolonging the normal spraying time of the equipment and facilitating the efficient spraying of the refractory wet material on the inner wall of the kiln.

[0006] The above application purpose of the present application is realized by the following technical scheme:

[0007] The utility model provides a kiln refractory wet material automatic spraying device, including the bottom frame, the bottom frame upper end middle part is welded with a inverted U type structure's support, the support top middle part is installed with the lifting mechanism, the lifting mechanism includes motor one, screw one, linkage board, slide rod and lifting plate, the lifting plate middle part is installed with the inverted T type structure's connecting pipe, the lifting plate is located the connecting pipe at the rotating mechanism is installed, the rotating mechanism includes motor two, fixed frame, gear one and gear two, the connecting pipe both ends staggeredly is provided with two spray material head, the connecting pipe is located every spray material head side and is installed with a uniform material subassembly, the uniform material subassembly includes uniform material roller, roller frame, connecting rod, connecting plate, adjusting peg and adjusting sleeve, the connecting pipe is located every spray material head opposite and is set up with a discharge gate, the connecting pipe is located between two spray material heads and is installed with linkage adjusting mechanism, the linkage adjusting mechanism includes block plug, hanger board, linkage rod, motor three and screw two, wherein the connecting plate is installed on the spray material head and slides, the adjusting sleeve is welded with the connecting plate, the adjusting peg is installed on the adjusting sleeve outer wall, the connecting rod is connected on the connecting plate wall away from the adjusting sleeve, the roller frame is connected on the connecting rod end away from the connecting plate, the uniform material roller is installed on the roller frame, the hanger board has two, two the hanger board is installed on the connecting pipe bottom end both sides and is symmetrical, the screw two is installed between the hanger board, the motor three is installed on the hanger board outer wall, the linkage rod is installed on the screw two, the block plug is installed on the linkage rod and the connecting pipe two ends matched, the connecting pipe top end is also installed with the swivel joint, the swivel joint upper side is connected with wet material pumping pipe.

[0008] Optionally, the spray material head penetrates the adjusting sleeve and is in sliding fit with the adjusting sleeve, and the adjusting peg is in threaded connection with the adjusting sleeve.

[0009] Optionally, one end of the connecting rod is in bolt connection with the connecting plate, the other end of the connecting rod is welded with the roller frame, and the uniform material roller is in rotary fit with the roller frame.

[0010] Optionally, the screw two penetrates the boss in the middle of the linkage rod and is in threaded connection with the boss on the linkage rod.

[0011] Optionally, the linkage rod is bonded with the block plug at both ends, and the block plug is in sliding fit with the connecting pipe.

[0012] Optionally, the motor three is in shaft coupling connection with the screw two, and the screw two is in rotary fit with the hanger board.

[0013] Optionally, the motor one is installed in the middle of the top end of the support, the screw one is connected to the power output end of the motor one, the linkage plate is installed on the screw one, the slide rods are two and symmetrically installed on the bottom end of the linkage plate, and the lifting plate is connected to the bottom end of the slide rods.

[0014] Optionally, the fixed frame is in inverted L-shaped structure, the fixed frame is installed on the upper end of the lifting plate, the motor two is installed on one side of the top end of the fixed frame, the gear one is connected to the power output end of the motor two, the gear two is installed on the outer upper part of the connecting pipe, and the gear one is engaged with the gear two.

[0015] Optionally, a brake universal wheel is further installed at each corner of the bottom end of the base frame.

[0016] In summary, the present application has at least one of the following beneficial technical effects:

[0017] The uniform material assembly is installed on the connecting pipe on the side of the material spraying head, and the uniform material roller in the uniform material assembly can be used to uniformly spread the refractory wet material sprayed on the inner wall of the kiln, so that the thickness of the refractory wet material on the inner wall of the kiln is uniform, the spraying quality of the refractory wet material is guaranteed, and the spraying efficiency of the refractory wet material on the inner wall of the kiln is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view provided by the embodiment of the present application;

[0019] Figure 2 is a rear sectional view of the connecting pipe and the linkage adjusting mechanism provided by the embodiment of the present application;

[0020] Figure 3 is a structural schematic view of the uniform material assembly provided by the embodiment of the present application;

[0021] Figure 4 is a structural schematic view provided by the embodiment of the present application Figure 1 is an enlarged view of A in FIG. 8.

[0022] Explanation of reference signs: 1, support; 2, base frame; 3, universal wheel; 4, material spraying head; 5, wet material pumping pipe; 6, lifting mechanism; 61, motor one; 62, screw one; 63, linkage plate; 64, sliding rod; 65, lifting plate; 7, discharge port; 8, linkage adjusting mechanism; 81, blocking plug; 82, hanging plate; 83, linkage rod; 84, motor three; 85, screw two; 9, material uniformizing assembly; 91, material uniformizing roller; 92, roller frame; 93, connecting rod; 94, connecting plate; 95, adjusting peg; 96, adjusting sleeve; 10, rotary joint; 11, connecting pipe; 12, rotating mechanism; 121, motor two; 122, fixing frame; 123, gear one; 124, gear two. DETAILED DESCRIPTION

[0023] The application will be further described in detail below with reference to the accompanying drawings.

[0024] In order to more clearly understand the technical solutions shown in the embodiments of the present application, first, the structure and working principle of the existing automatic wet material spraying device for buried kiln refractory will be introduced.

[0025] The existing automatic wet material spraying device for buried kiln refractory mainly consists of a moving base frame, a lifting mechanism installed on the moving base frame, a rotating mechanism installed on the lifting mechanism, and a refractory wet material spraying head with a rotary joint installed on the rotating mechanism. The kiln refractory wet material automatic spraying device with this structure is used by first crossing the moving base frame at the mouth of the buried kiln, and under the action of the lifting mechanism, the spraying head and the rotating mechanism are extended into the kiln. Then, the spraying head is connected with the refractory wet material pumping pipe, and under the action of the rotating mechanism, the spraying head is rotated, so as to spray the refractory wet material into the inner wall of the buried kiln during the rotation of the spraying head.

[0026] Please refer to Figures 1-4The application discloses a kind of kiln refractory wet material automatic spraying device disclosed in the embodiment of the application, including chassis 2, the middle part of the upper end of chassis 2 is welded with a inverted U-shaped support 1, the top middle part of support 1 is equipped with lifting mechanism 6, lifting mechanism 6 includes motor one 61, screw one 62, linkage plate 63, slide rod 64 and lifting plate 65, the middle part of lifting plate 65 is equipped with inverted T-shaped connecting pipe 11, rotating mechanism 12 is installed on lifting plate 65 at connecting pipe 11, rotating mechanism 12 includes motor two 121, fixed frame 122, gear one 123 and gear two 124, two spray heads 4 are staggered arranged at the two ends of connecting pipe 11, a uniform material assembly 9 is installed on one side of each spray head 4 on connecting pipe 11, uniform material assembly 9 includes uniform material roller 91, roller frame 92, connecting rod 93, connecting plate 94, adjusting bolt 95 and adjusting sleeve 96, a discharge port 7 is formed in connecting pipe 11 opposite each spray head 4, linkage adjusting mechanism 8 is installed between two spray heads 4 on connecting pipe 11, linkage adjusting mechanism 8 includes block plug 81, hanger plate 82, linkage rod 83, motor three 84 and screw two 85, wherein connecting plate 94 is slidingly installed on spray head 4, adjusting sleeve 96 is welded with connecting plate 94, adjusting bolt 95 is installed on the peripheral sidewall of adjusting sleeve 96, connecting rod 93 is connected to the sidewall of connecting plate 94 away from adjusting sleeve 96, roller frame 92 is connected to one end of connecting rod 93 away from connecting plate 94, uniform material roller 91 is installed on roller frame 92;Two hanger plates 82 are symmetrically installed on the two sides of the bottom end of connecting pipe 11, screw two 85 is installed between hanger plate 82, motor three 84 is installed on the outer wall of one hanger plate 82, linkage rod 83 is installed on screw two 85, block plug 81 is installed on the two ends of linkage rod 83 matched with connecting pipe 11, rotating joint 10 is further installed on the top end of connecting pipe 11, wet material pumping pipe 5 is connected to the upper side of rotating joint 10.

[0027] Specifically, when spraying the refractory wet material inside the previous kiln, first, the base frame 2 is moved to the upper side of the embedded kiln, and the center of the connecting pipe 11 is aligned with the center of the kiln. Then, the position of the material uniformizing roller 91 is adjusted by sliding the adjusting sleeve 96 on the spraying head 4, to ensure that a certain gap for the adhesion of the refractory wet material is reserved between the material uniformizing roller 91 and the inner wall of the kiln. Then, the wet material pumping pipe 5 is connected to the external refractory wet material pumping equipment, and the gear one 123 and the gear two 124 are driven to rotate by the motor two 121 in the rotating mechanism 12, so that the connecting pipe 11 and the spraying head 4 rotate synchronously with the gear two 124, to ensure the rotation of the refractory wet material on the inner wall of the kiln. During the spraying process, the position of the spraying head 4 is adjusted layer by layer by the lifting mechanism 6, to realize the complete spraying of the refractory wet material to all parts of the inner wall of the kiln. During the spraying process, the material uniformizing roller 91 will smooth and flatten the refractory wet material sprayed on the inner wall of the kiln. When one spraying head 4 is blocked and cannot be used normally during the spraying process, the screw rod two 85 can be driven to rotate by the motor three 84, and the linkage rod 83 will slide along the connecting pipe 11 after the screw rod two 85 is rotated, so that the unused spraying head 4 is connected to the feeding end of the connecting pipe 11 under the action of the blockage 81, while the blocked spraying head 4 is separated from the feeding end of the connecting pipe 11 under the action of the corresponding blockage 81, to realize the alternate use of the two spraying heads 4, ensure the normal working time of the device, and facilitate the efficient spraying of the refractory wet material.

[0028] Please refer to Figure 1 and Figure 3 , the spraying head 4 penetrates the adjusting sleeve 96 and is in sliding fit with the adjusting sleeve 96, and the adjusting bolt 95 is in threaded connection with the adjusting sleeve 96.

[0029] As an embodiment, after the adjusting bolt 95 is loosened, the adjusting sleeve 96 can slide conveniently along the outer wall of the spraying head 4, to ensure that the material uniformizing roller 91 can be close to the inner wall of the kiln when in use.

[0030] Please refer to Figure 1 and Figure 3 , one end of the connecting rod 93 is bolted to the connecting plate 94, the other end of the connecting rod 93 is welded to the roller frame 92, and the material uniformizing roller 91 is in rotational fit with the roller frame 92.

[0031] As an embodiment, the connecting rod 93 is a bending type mechanism, which is mainly used to realize the convenient connection of the roller frame 92 and the connecting plate 94, and at the same time, the roller frame 92 is staggered with the spraying head 4, to avoid blocking the normal spraying of the spraying head 4.

[0032] Please refer to Figures 1-2 , the screw rod two 85 penetrates the boss in the middle of the linkage rod 83 and is in threaded connection with the boss on the linkage rod 83.

[0033] In one implementation, after the screw 85 rotates, the linkage 83 will slide along the bottom of the connecting pipe 11 under the action of the threaded transmission.

[0034] Please see Figures 1-2 The two ends of the linkage rod 83 are bonded to the sealing plug 81, and the sealing plug 81 is in sliding fit with the connecting pipe 11.

[0035] As one implementation, the sealing plug 81 can slide relative to the connecting pipe 11, and can also seal the connecting pipe 11 after it stops moving, so as to ensure that the two nozzles 4 can be connected as needed.

[0036] Please see Figures 1-2 Motor 3 84 is connected to screw 2 85 by a coupling, and screw 2 85 is rotatably engaged with hanging plate 82.

[0037] In one implementation method, motor 3 84 is mainly used to provide power for the rotation of screw 2 85. The rotational installation method can ensure convenient rotational adjustment of screw 2 85 relative to hanging plate 82.

[0038] Please see Figure 1 Motor 61 is installed at the top center of bracket 1. Screw 62 is connected to the power output end of motor 61. Linkage plate 63 is installed on screw 62. There are two slide rods 64, and the two slide rods 64 are symmetrically installed at the bottom of linkage plate 63. Lifting plate 65 is connected to the bottom of slide rod 64.

[0039] In one implementation, after the motor 61 drives the screw 62 to rotate, the linkage plate 63 will move down under the action of the screw drive. After the linkage plate 63 moves down, the lifting plate 65 will move down with the help of the slide rod 64. After the lifting plate 65 moves down, the height of the spray head 4 will be adjusted layer by layer, so that the spray head 4 will rotate and descend layer by layer to completely spray the inner wall of the kiln.

[0040] Please see Figure 1 and Figure 1 The fixed frame 122 has an inverted L-shaped structure. The fixed frame 122 is installed on the upper end of the lifting plate 65. The second motor 121 is installed on one side of the top of the fixed frame 122. The first gear 123 is connected to the power output end of the second motor 121. The second gear 124 is installed on the upper part of the connecting pipe 11. The first gear 123 meshes with the second gear 124.

[0041] In one implementation, the motor 121 drives the gear 123 to rotate, which in turn causes the gear 124 to rotate. The rotation of the gear 124 then drives the connecting pipe 11 to rotate, which in turn drives the spray head 4 to rotate, thereby achieving automatic rotation of the spray head 4 during spraying.

[0042] Please see Figure 1Each of the four corners of the bottom of the base frame 2 is equipped with a brakeable universal wheel 3.

[0043] As one implementation method, the casters 3 enable the base frame 2 to move flexibly, ensuring that the device can be easily moved to the upper side of different pre-embedded kilns.

[0044] The specific working principle is as follows: When spraying refractory wet material inside the kiln, the base frame 2 is first moved to the upper side of the pre-embedded kiln, and the center of the connecting pipe 11 is aligned with the center of the kiln. Then, the position of the uniform roller 91 is adjusted by sliding the adjusting sleeve 96 on the spray head 4 to ensure that a certain gap for the adhesion of the refractory wet material is left between the uniform roller 91 and the inner wall of the kiln. Next, the wet material pumping pipe 5 is connected to the external refractory wet material pumping equipment, and the gear 1 is driven by the motor 121 in the rotating mechanism 12. The rotation of gears 123 and 124 ensures the synchronous rotation of connecting pipe 11 and spray head 4 with gear 124, guaranteeing the rotational spraying of wet refractory material onto the kiln wall. During the spraying process, the position of spray head 4 is adjusted layer by layer under the action of lifting mechanism 6, thereby achieving complete spraying of wet refractory material onto all parts of the kiln wall. During the spraying process, the leveling roller 91 evenly smooths the wet refractory material sprayed onto the kiln wall. However, if one spray head 4 becomes blocked and cannot function properly during the spraying process... In use, the screw 85 can be rotated by the motor 84. After the screw 85 rotates, the linkage rod 83 will slide along the connecting pipe 11, thereby connecting the unused spray head 4 to the feed end of the connecting pipe 11 under the action of the sealing plug 81. The blocked spray head 4 will be separated from the feed end of the connecting pipe 11 under the action of the corresponding sealing plug 81, thereby realizing the alternating use of the two spray heads 4, ensuring the normal working time of the device, and facilitating the efficient spraying of refractory wet material. During the above spraying process, the uniform material component 9 realizes the uniform smoothing of the refractory wet material sprayed on the inner wall of the kiln, thereby ensuring that the thickness of the refractory wet material is consistent in all places on the inner wall of the kiln, and ensuring the spraying quality of the refractory wet material. At the same time, the two spray heads 4 on the connecting pipe 11 can be used alternately through the linkage adjustment mechanism 8. When one spray head is blocked, the other intact spray head can be used normally through the linkage adjustment, thereby effectively extending the normal working time of the equipment and improving the spraying efficiency of the refractory wet material on the inner wall of the kiln.

[0045] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An automatic spraying device for wet refractory materials in kilns, characterized in that: Includes a base frame (2), on which an inverted U-shaped support (1) is welded at the middle of the upper end. A lifting mechanism (6) is installed at the middle of the top of the support (1). The lifting mechanism (6) includes a motor (61), a screw (62), a linkage plate (63), a slide rod (64), and a lifting plate (65). An inverted T-shaped connecting pipe (11) is installed in the middle of the lifting plate (65). A rotating mechanism (12) is installed on the lifting plate (65) at the connecting pipe (11). The rotating mechanism (12) includes a motor (121), a fixing frame (122), and a gear (123). ) and gear two (124), the two ends of the connecting pipe (11) are staggered with two nozzles (4), and a material leveling component (9) is installed on one side of each nozzle (4) on the connecting pipe (11). The material leveling component (9) includes a material leveling roller (91), a roller frame (92), a connecting rod (93), a connecting plate (94), an adjusting bolt (95) and an adjusting sleeve (96). A discharge port (7) is opened in the connecting pipe (11) directly opposite each nozzle (4). A linkage adjustment mechanism (8) is installed on the connecting pipe (11) between the two nozzles (4). The mechanism (8) includes a sealing plug (81), a hanging plate (82), a linkage rod (83), a third motor (84), and a second screw (85). The connecting plate (94) is slidably mounted on the nozzle (4). The adjusting sleeve (96) is welded to the connecting plate (94). The adjusting bolt (95) is mounted on the outer side wall of the adjusting sleeve (96). The connecting rod (93) is connected to the side wall of the connecting plate (94) opposite to the adjusting sleeve (96). The roller frame (92) is connected to one end of the connecting rod (93) opposite to the connecting plate (94). The leveling roller (91) is mounted on... On the roller frame (92); there are two hanging plates (82), which are symmetrically installed on both sides of the bottom end of the connecting pipe (11). The second screw (85) is installed between the hanging plates (82). The third motor (84) is installed on the outer wall of one of the hanging plates (82). The linkage rod (83) is installed on the second screw (85). The sealing plug (81) is installed at both ends of the linkage rod (83) and the connecting pipe (11). A rotary joint (10) is also installed at the top of the connecting pipe (11). A wet material pumping pipe (5) is connected to the upper side of the rotary joint (10).

2. The automatic spraying device for wet refractory materials in a kiln according to claim 1, characterized in that: The nozzle (4) passes through the adjusting sleeve (96) and slides with the adjusting sleeve (96), and the adjusting bolt (95) is threadedly connected to the adjusting sleeve (96).

3. The automatic spraying device for wet refractory materials in a kiln according to claim 1, characterized in that: One end of the connecting rod (93) is bolted to the connecting plate (94), and the other end of the connecting rod (93) is welded to the roller frame (92). The leveling roller (91) is rotatably engaged with the roller frame (92).

4. The automatic spraying device for wet refractory materials in a kiln according to claim 1, characterized in that: The second screw (85) passes through the boss in the middle of the linkage rod (83) and is threadedly connected to the boss on the linkage rod (83).

5. The automatic spraying device for wet refractory materials in a kiln according to claim 4, characterized in that: The two ends of the linkage rod (83) are bonded to the sealing plug (81), and the sealing plug (81) is slidably engaged with the connecting pipe (11).

6. The automatic spraying device for wet refractory materials in a kiln according to claim 5, characterized in that: The motor three (84) is connected to the screw two (85) by a coupling, and the screw two (85) is rotatably engaged with the hanging plate (82).

7. The automatic spraying device for wet refractory materials in a kiln according to claim 1, characterized in that: The motor (61) is installed at the top center of the bracket (1), the screw (62) is connected to the power output end of the motor (61), the linkage plate (63) is installed on the screw (62), there are two slide rods (64), and the two slide rods (64) are symmetrically installed at the bottom of the linkage plate (63), and the lifting plate (65) is connected to the bottom of the slide rods (64).

8. The automatic spraying device for wet refractory materials in a kiln according to claim 7, characterized in that: The fixing frame (122) has an inverted L-shaped structure. The fixing frame (122) is installed on the upper end of the lifting plate (65). The second motor (121) is installed on one side of the top of the fixing frame (122). The first gear (123) is connected to the power output end of the second motor (121). The second gear (124) is installed on the upper part of the connecting pipe (11). The first gear (123) meshes with the second gear (124).

9. An automatic spraying device for wet refractory materials in a kiln according to claim 7, characterized in that: The base frame (2) is also equipped with a brakeable universal wheel (3) at each of the four corners of its bottom end.

Images