Four-axis mechanical arm matched shearing equipment capable of achieving automatic shearing of different products

Abstract

The utility model relates to the field of sample injection valves, in particular to four-axis manipulator matched shearing equipment for realizing automatic shearing of different products, which comprises a connecting plate and a shearing component, and the shearing component comprises a cutting disc, a hanging bracket, a support table, a cutting component, a controller and an electromagnetic valve; a bolt groove is formed in the connecting plate and used for being connected with hoisting equipment, the cutting disc is installed through the hanging bracket, in order to guarantee the stability of the cutting disc, a supporting table is additionally installed at the bottom of the cutting disc, and therefore the supporting performance of the hanging bracket is improved, the cutting disc is independently manufactured according to the stub bar position of each product, and a cutting component is arranged on the cutting disc and used for cutting the products. The electromagnetic valve sends an electric signal to control the cutting component to run, the controller sets a device running program and is internally provided with a Bluetooth module, remote operation can be achieved, and the problems that according to existing shearing, the material head is manually trimmed by manually holding diagonal pliers, the working intensity of workers is large, the working efficiency is low, and the trimming difference is large are solved.

Description

Technical Field

[0001] This utility model relates to the field of injection molding shearing technology, and in particular to a four-axis robot in conjunction with a shearing device for automatically shearing different products. Background Technology

[0002] With the advancement of digital technology, injection molded products have reduced costs and shortened cycles. After injection molding, the products need to be cut and trimmed.

[0003] The existing shearing method involves manually trimming the material head with hand-held diagonal pliers, which is labor-intensive, inefficient, and results in significant trimming inconsistencies. Utility Model Content

[0004] The purpose of this invention is to provide a four-axis robotic arm in conjunction with a shearing device for automatic shearing of different products, aiming to solve the problems of high labor intensity, low work efficiency, and large differences in shearing when manual trimming of material ends is carried out by hand with hand-held diagonal pliers.

[0005] To achieve the above objectives, this utility model provides a four-axis robot in conjunction with a shearing device for automatic shearing of different products, including a connecting plate and a shearing assembly. The shearing assembly includes a cutting disc, a hanger, a support platform, a cutting component, a controller, and a solenoid valve.

[0006] The hanger is fixedly connected to the connecting plate and located at the bottom of the connecting plate. The support platform is detachably connected to the hanger and located on one side of the hanger. The cutting disc is slidably connected to the support platform and detachably connected to the hanger, and located on one side of the support platform. The cutting component is connected to the cutting disc and located on one side of the cutting disc. The controller is fixedly connected to the cutting disc and located outside the cutting disc. The solenoid valve is fixedly connected to the cutting disc and located at the top of the cutting disc.

[0007] The cutting component includes a cylinder and a cutter. The cylinder is detachably connected to the cutting disc and is located on one side of the cutting disc. The cutter is fixedly connected to the output end of the cylinder and is located on one side of the cylinder.

[0008] The shearing assembly further includes a fixing bolt and a positioning block. The fixing bolt is threadedly connected to the support platform and the cutting disc, and is located at the bottom of the support platform. The positioning block is fixedly connected to the support platform and passes through the cutting disc.

[0009] The shearing assembly further includes a support plate and a reinforcing plate. The support plate is detachably connected to the hanger and is located on one side of the hanger. The support plate is fixedly connected to the reinforcing plate and detachably connected to the connecting plate, and is located on one side of the reinforcing plate.

[0010] The shearing assembly further includes a robotic arm and a robotic hand. The robotic arm is detachably connected to the connecting plate and is located on one side of the connecting plate. The robotic hand is connected to the robotic arm and is located on one side of the robotic arm.

[0011] This utility model relates to a four-axis robotic arm that works in conjunction with a shearing device to automatically cut different products. The connecting plate has bolt slots for connecting to a hoisting device. The cutting disc is mounted via a hanger. To ensure the stability of the cutting disc, a support platform is added to its bottom, thereby improving the support of the hanger. The cutting disc is individually manufactured according to the material head position of each product, and a cutting component is mounted on it. The cutting component is used to cut the product. A solenoid valve sends an electrical signal to control the operation of the cutting component. The controller has a built-in Bluetooth module for remote operation, solving the problems of manual trimming of material heads using hand-held diagonal pliers in existing shearing methods, which result in high worker workload, low efficiency, and significant trimming inconsistencies. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a structural diagram of a four-axis robotic arm working with a shearing device to achieve automatic shearing of different products, according to the first embodiment of this utility model.

[0014] Figure 2 This is a cross-sectional schematic diagram of a four-axis robot arm working with a shearing device to achieve automatic shearing of different products, according to the first embodiment of this utility model.

[0015] Figure 3 This is a cross-sectional schematic diagram of a four-axis robot arm working with a shearing device to achieve automatic shearing of different products, according to the second embodiment of this utility model.

[0016] 101-Connecting plate, 102-Shearing assembly, 103-Cut disc, 104-Hanger, 105-Support platform, 106-Cutting component, 107-Controller, 108-Solenoid valve, 109-Cylinder, 110-Cutter, 111-Fixing bolt, 112-Positioning block, 113-Support plate, 114-Reinforcing plate, 201-Robotic arm, 202-Robotic hand. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0018] First Embodiment

[0019] Please see Figures 1-2 , Figure 1 This is a structural diagram of a four-axis robotic arm 202 and a shearing device used in the first embodiment of this utility model to achieve automatic shearing of different products. Figure 2 This is a cross-sectional schematic diagram of a four-axis robot 202 working with a shearing device to achieve automatic shearing of different products, according to the first embodiment of this utility model.

[0020] This utility model provides a four-axis robotic arm 202 for automatic shearing of different products, in conjunction with a shearing device. The device includes a connecting plate 101 and a shearing assembly 102. The shearing assembly 102 includes a cutting disc 103, a hanger 104, a support platform 105, a cutting component 106, a controller 107, a solenoid valve 108, a cylinder 109, a cutter 110, fixing bolts 111, a positioning block 112, a support plate 113, and a reinforcing plate 114. This solution solves the problems of existing shearing methods that rely on manual trimming of material ends with hand-held diagonal pliers, resulting in high worker workload, low efficiency, and significant trimming inconsistencies.

[0021] In this embodiment, the hanger 104 is fixedly connected to the connecting plate 101 and located at the bottom of the connecting plate 101; the support platform 105 is detachably connected to the hanger 104 and located on one side of the hanger 104; the cutting disc 103 is slidably connected to the support platform 105 and detachably connected to the hanger 104, and located on one side of the support platform 105; the cutting member 106 is connected to the cutting disc 103 and located on one side of the cutting disc 103; the controller 107 is fixedly connected to the cutting disc 103 and located outside the cutting disc 103; the solenoid valve 108 is fixedly connected to the cutting disc 103 and located at the top of the cutting disc 103; and bolts are provided on the connecting plate 101. The slot is used to connect the hoisting equipment. The cutting disc 103 is installed through the hanger 104. In order to ensure the stability of the cutting disc 103, the support platform 105 is added to the bottom of the cutting disc 103, thereby improving the support of the hanger 104. The cutting disc 103 is made separately according to the material head position of each product. The cutting component 106 is set on it. The cutting component 106 is used to cut the product. The solenoid valve 108 sends an electrical signal to control the operation of the cutting component 106. The controller 107 has a built-in Bluetooth module in the device running program, which can be operated remotely. This solves the problems of the existing cutting method, which involves manual trimming of the material head by hand with diagonal pliers, resulting in high labor intensity, low work efficiency, and large trimming differences for workers.

[0022] The cutting component 106 includes a cylinder 109 and a cutter 110. The cylinder 109 is detachably connected to the cutting disc 103 and is located on one side of the cutting disc 103. The cutter 110 is fixedly connected to the output end of the cylinder 109 and is located on one side of the cylinder 109. The cylinder 109 drives the cutter 110 to move, thereby cutting the product. Multiple sets of cylinders 109 can be provided on the cutting disc 103, so that the device can cut multiple products at once or cut multiple products at the same time, reducing disassembly and assembly.

[0023] Secondly, the shearing assembly 102 also includes a fixing bolt 111 and a positioning block 112. The fixing bolt 111 is threadedly connected to the support platform 105 and the cutting disc 103, and is located at the bottom of the support platform 105. The positioning block 112 is fixedly connected to the support platform 105 and passes through the cutting disc 103. The fixing bolt 111 is used to fix the position of the cutting disc 103 on the support platform 105, and the positioning block 112 is used to quickly position the cutting disc 103.

[0024] Finally, the shearing assembly 102 also includes a support plate 113 and a reinforcing plate 114. The support plate 113 is detachably connected to the hanger 104 and is located on one side of the hanger 104. The support plate 113 is fixedly connected to the reinforcing plate 114 and detachably connected to the connecting plate 101, and is located on one side of the reinforcing plate 114. The reinforcing plate 114 is used to increase the thickness of the hanger 104, thereby improving the load-bearing capacity of the hanger 104. The support plate 113 adopts a triangular design, which improves the compressive strength of the reinforcing plate 114.

[0025] In the use of the four-axis robot 202 of this utility model for automatic cutting of different products, in conjunction with the cutting equipment, the connecting plate 101 is provided with bolt grooves for connecting the hoisting equipment. The cutting disc 103 is installed through the hanger 104. In order to ensure the stability of the cutting disc 103, the support platform 105 is added to the bottom of the cutting disc 103, thereby improving the support of the hanger 104. The cutting disc 103 is made separately according to the material head position of each product, and the cutting component 106 is provided on it. The cutting component 106 is used to cut the product. The solenoid valve 108 sends an electrical signal to control the operation of the cutting component 106. The controller 107 has a built-in Bluetooth module in the device running program, which can be operated remotely. This solves the problems of existing cutting methods that rely on manual trimming of material heads with hand-held diagonal pliers, resulting in high labor intensity, low work efficiency, and large trimming inconsistencies for workers.

[0026] Second Embodiment

[0027] Please see Figure 3 , Figure 3 This is a cross-sectional schematic diagram of a four-axis robotic arm 202 in conjunction with a shearing device, representing the second embodiment of this utility model for automatically shearing different products. Based on the first embodiment, the shearing assembly 102 of the four-axis robotic arm 202 in conjunction with the shearing device further includes a robotic arm 201 and a robotic hand 202.

[0028] The robotic arm 201 is detachably connected to the connecting plate 101 and is located on one side of the connecting plate 101. The robotic hand 202 is connected to the robotic arm 201 and is located on one side of the robotic arm 201. The robotic hand 202 moves on the robotic arm 201, grasps the product, and then approaches the cutter 110 to process the product.

[0029] The above-disclosed embodiments are merely preferred embodiments of the four-axis robot 202 used in conjunction with a shearing device for automatic shearing of different products according to the present invention. Of course, they should not be construed as limiting the scope of the present invention. Those skilled in the art can understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention still fall within the scope of the present invention.

Claims

1. A four-axis robotic arm, in conjunction with a shearing device, enables automatic cutting of different products, including a connecting plate, characterized in that: It also includes a shearing assembly, which includes a cutting disc, a hanger, a support platform, a cutting component, a controller, and a solenoid valve; The hanger is fixedly connected to the connecting plate and located at the bottom of the connecting plate. The support platform is detachably connected to the hanger and located on one side of the hanger. The cutting disc is slidably connected to the support platform and detachably connected to the hanger, and located on one side of the support platform. The cutting component is connected to the cutting disc and located on one side of the cutting disc. The controller is fixedly connected to the cutting disc and located outside the cutting disc. The solenoid valve is fixedly connected to the cutting disc and located at the top of the cutting disc.

2. The four-axis robotic arm and shearing device for automatically shearing different products as described in claim 1, characterized in that, The cutting component includes a cylinder and a cutter. The cylinder is detachably connected to the cutting disc and is located on one side of the cutting disc. The cutter is fixedly connected to the output end of the cylinder and is located on one side of the cylinder.

3. The four-axis robot arm and shearing equipment for automatically shearing different products as described in claim 1, characterized in that, The shearing assembly further includes a fixing bolt and a positioning block. The fixing bolt is threadedly connected to the support platform and the cutting disc, and is located at the bottom of the support platform. The positioning block is fixedly connected to the support platform and extends through the cutting disc.

4. The four-axis robot arm and shearing equipment for automatically shearing different products as described in claim 1, characterized in that, The shearing assembly further includes a support plate and a reinforcing plate. The support plate is detachably connected to the hanger and is located on one side of the hanger. The support plate is fixedly connected to the reinforcing plate and detachably connected to the connecting plate, and is located on one side of the reinforcing plate.

5. The four-axis robot arm and shearing device for automatically shearing different products as described in claim 1, characterized in that, The shearing assembly also includes a robotic arm and a robotic hand. The robotic arm is detachably connected to the connecting plate and is located on one side of the connecting plate. The robotic hand is connected to the robotic arm and is located on one side of the robotic arm.

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