Woven belt inserting and collecting combined structure
By designing a combined structure for inserting and retracting the woven straps, the insertion and retraction operations in the tile packaging process are simplified, reducing the cost and space occupation of the robotic arm and improving the binding quality.
Patent Information
- Application Number
- CN202520678972.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-11
AI Technical Summary
In existing tile production lines, the robotic arm mechanisms for inserting and retracting the ceramic strip are bulky and complex, making them difficult to control, resulting in high costs, large space requirements, and unstable binding quality.
A combined structure for inserting and retracting braided tape was designed, including an inserting cylinder, an inserting plate, a retracting assembly, and a limiting component. The retracting shaft is rotated by a motor, and the inserting cylinder moves to achieve neat winding and pre-binding of the braided tape.
It simplifies the insertion and retraction of the strap, reduces workload and production and maintenance costs, improves the binding quality, and solves the problems of high overall testing and maintenance costs and large space occupation of the robotic arm.
Smart Images
Figure CN223935050U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of braided belt robotic arm technology, and specifically discloses a braided belt insertion and take-up combined structure. Background Technology
[0002] As a core material for building decoration, the level of automation in the production and packaging of ceramic tiles directly impacts enterprise efficiency and cost control. Traditional tile packaging technology mainly relies on manual operation or semi-automated equipment, but it faces significant technical bottlenecks in high-speed continuous production scenarios: 1. High labor intensity and a aging workforce: Existing tile production lines require workers to perform repetitive actions of bundling tiles frequently, resulting in high labor intensity and a high risk of occupational diseases (such as lumbar muscle strain). Labor costs are also high, and recruitment is becoming increasingly difficult as the workforce ages. 2. Unstable bundling quality: Existing tile production lines rely on manual bundling of woven straps, where the bundling force can only be controlled based on experience, leading to inconsistent bundling quality. 3. High costs: Due to the aging workforce and the high labor intensity of this job, labor costs are rising annually. Furthermore, in the rapidly developing manufacturing industry, with the widespread adoption of mechanized automation, these drawbacks are becoming increasingly prominent.
[0003] With the popularization of intelligent equipment, robotic arms are being used more and more widely in various industries, including the production and packaging of ceramic tiles. Among them, inserting and retracting the woven tape are steps in the ceramic tile packaging process, such as sorting, laying, and pre-binding the woven tape. The current robotic arms used to perform these steps have bulky and complex mechanisms, which are difficult to control, resulting in high overall testing and maintenance costs and large space occupation. In view of this, this utility model provides a combined structure for inserting and retracting the woven tape to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a woven tape insertion and retraction combination structure that enables convenient insertion and retraction of tape during the ceramic tile packaging process.
[0005] To achieve the above objectives, the basic solution of this utility model provides a braided tape insert and take-up combination structure, including a mounting frame, a tape insert assembly and a tape take-up assembly disposed on the mounting frame;
[0006] The tape insertion assembly includes a tape insertion cylinder and a tape insertion plate disposed at the output end of the tape insertion cylinder;
[0007] The take-up assembly includes a motor, a take-up shaft mounted on the output shaft of the motor, and a take-up limiting member mounted on the motor mounting plate. The output shaft has a through groove, and the take-up limiting member has a take-up gap.
[0008] The principle and effect of this basic scheme are as follows:
[0009] Compared with existing technologies, this utility model enables convenient insertion and retraction of straps during the tile packaging process, reducing labor intensity, ensuring the binding quality during tile packaging, reducing production and maintenance costs for enterprises, and effectively solving the problems of high overall testing and maintenance costs and large space occupation of traditional robotic arms.
[0010] Furthermore, the take-up shaft is provided with a take-up pad that can be adjusted axially along the take-up shaft. The distance between the take-up pad and the through groove is adapted to the length of the braided tape. Thus, by adjusting the take-up pad, the position of the braided tape is restricted, allowing the braided tape to be wound neatly.
[0011] Furthermore, the outer wall of the take-up shaft is provided with an external threaded surface, the take-up washer is provided with an internal threaded hole, and the take-up shaft is also provided with a nut for fixing the take-up washer. This facilitates adjusting the position of the take-up washer and fixing the adjusting take-up washer.
[0012] Furthermore, the mounting bracket includes a cylinder mounting plate, a motor mounting plate, and an upper pressure plate connecting the cylinder mounting plate and the motor mounting plate. This facilitates the assembly and fixing of the adjusting belt shims.
[0013] Furthermore, the tape-retracting limiting member includes a fixed part that is fixedly connected to the motor mounting plate and a movable part that is elastically connected to the motor mounting plate, with a tape-retracting gap formed between the fixed part and the movable part to facilitate clamping of the end of the braided tape.
[0014] Furthermore, the motor mounting plate has a mounting groove with an adjusting bolt inside. The movable part has a connecting lug that extends into the mounting groove and is adapted to the adjusting bolt. A spring is fitted onto the adjusting bolt between the connecting lug and the inner wall of the mounting groove. This facilitates adjustment of the belt take-up gap between the fixed part and the movable part, thereby facilitating the clamping and release of the end of the braided belt.
[0015] Furthermore, the end of the take-up limiting member is also provided with a take-up baffle to block the end of the take-up gap, and the motor mounting plate is also provided with a protective cover for the motor. The take-up baffle prevents the braided belt from coming out of the take-up limiting member, and the protective cover protects the motor. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This illustration shows a schematic diagram of a braided tape insert and take-up combination structure according to an embodiment of this application;
[0018] Figure 2 An exploded view of a braided tape insert and take-up combination structure proposed in an embodiment of this application is shown;
[0019] Figure 3 This illustration shows a partial structural diagram of a braided tape insert and take-up combination structure proposed in an embodiment of this application. Detailed Implementation
[0020] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0021] The reference numerals in the accompanying drawings include: 1. Inserting tape assembly; 2. Taking tape assembly; 3. Inserting tape cylinder; 4. Cylinder mounting plate; 5. Upper pressure plate; 6. Inserting tape plate; 7. Motor support shaft; 8. Taking tape shaft; 9. Protective cover; 10. Motor mounting plate; 11. Spring; 12. Adjusting bolt; 13. Taking tape limiter; 14. Taking tape baffle; 15. Taking tape gasket; 16.
[0022] A braided tape insert and retractable combination structure, implemented as follows: Figure 1 As shown: It includes a mounting frame, a tape insertion assembly 1 mounted on the mounting frame, and a tape take-up assembly 2, as detailed below:
[0023] The mounting bracket includes a cylinder mounting plate 4, a motor mounting plate 11, and an upper pressure plate 5 connecting the cylinder mounting plate 4 and the motor mounting plate 11.
[0024] The tape insertion assembly 1 includes a tape insertion cylinder 3 mounted on a cylinder mounting plate 4 and a tape insertion plate 6 located at the output end of the tape insertion cylinder 3. The tape insertion cylinder 3 is fixed to the cylinder mounting plate 4 by multiple bolts, and the tape insertion plate 6 is fixed to the output end of the tape insertion cylinder 3 by multiple bolts.
[0025] The take-up assembly 2 includes a motor 7 mounted on a motor mounting plate 11, a take-up shaft 9 mounted on the output shaft of the motor 7, and a take-up limiting member 14 mounted on the motor mounting plate 11. The motor 7 is connected to the cylinder mounting plate 4 via multiple support shafts and bolts. The take-up shaft 9 is coaxially connected to the output shaft of the motor 7. The take-up shaft 9 has a through groove, the length of which is adapted to the width of the braided tape. The end of the take-up shaft 9 passes through the motor mounting plate 11 and is fitted with a take-up washer 16 by a threaded connection. Correspondingly, the outer wall of the take-up shaft 9 has an external threaded surface, and the take-up washer 16 has an internal threaded hole. The take-up washer 16 is fixed by a nut. The tape retraction limiter 14 is elastically connected to the motor mounting plate 11. Correspondingly, a mounting groove is provided on the motor mounting plate 11, and an adjusting bolt 13 is provided in the mounting groove. The tape retraction limiter 14 includes a fixed part and a movable part, forming a tape retraction gap between the fixed part and the movable part. The fixed part is fixedly installed on the side of the motor mounting plate 11 by bolts, while the movable part is provided with a connecting lug that extends into the mounting groove and is adapted to the adjusting bolt 13. A spring 12 is sleeved on the adjusting bolt 13, located between the connecting lug and the inner wall of the mounting groove. The end of the tape retraction limiter 14 is also provided with a tape retraction baffle 15 to cover the end of the tape retraction gap. The motor mounting plate 11 is also provided with a protective cover 10 for protecting the motor 7.
[0026] In this embodiment, the woven tape passes through the take-up gap of the take-up limiting member 14 and is inserted into the through groove of the take-up shaft 9. The take-up limiting member 14 clamps the woven tape under the action of the spring 12, and the take-up stop 15 prevents the woven tape from coming out of the take-up limiting member 14. The motor 7 drives the take-up shaft 9 to rotate, thereby winding up the woven tape. The take-up pad 16 is adjusted to a suitable position, and the motor mounting plate 11 restricts the position of the woven tape, making it neatly wound. During the winding process, the wound woven tape is unwound by loosening the adjusting bolt 13, so that it can be neatly wound, completing the sorting action. The take-up assembly 2 moves horizontally and vertically with the robotic arm, driving the woven tape to surround the perimeter of the tile to be bound, completing the tape-laying action. Meanwhile, the insert cylinder 3 drives the insert plate 6 to move up and down. During pre-binding, the woven tape is inserted into the rotating shaft groove of the ratchet tensioner, completing the pre-binding action.
[0027] Compared with existing technologies, this embodiment enables convenient insertion and retraction of straps during the tile packaging process, reducing labor intensity, ensuring the binding quality during tile packaging, reducing the production and maintenance costs of enterprises, and effectively solving the problems of high overall testing and maintenance costs and large space occupation of traditional robotic arms.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A braided tape insert and retractable combination structure, characterized in that: Includes a mounting frame, a tape insertion assembly mounted on the mounting frame, and a tape take-up assembly; The tape insertion assembly includes a tape insertion cylinder and a tape insertion plate disposed at the output end of the tape insertion cylinder; The take-up assembly includes a motor, a take-up shaft mounted on the output shaft of the motor, and a take-up limiting member mounted on the motor mounting plate. The output shaft has a through groove, and the take-up limiting member has a take-up gap.
2. The braided tape insert and take-up combination structure according to claim 1, characterized in that, The take-up shaft is provided with a take-up pad that can be adjusted along the axial direction of the take-up shaft. The distance between the take-up pad and the through groove is adapted to the length of the braided belt.
3. The braided tape insert and take-up combination structure according to claim 2, characterized in that, The outer wall of the take-up shaft is provided with an external threaded surface, the take-up washer is provided with an internal threaded hole, and the take-up shaft is also provided with a nut for fixing the take-up washer.
4. The braided tape insert and take-up combination structure according to claim 1, characterized in that, The mounting bracket includes a cylinder mounting plate, a motor mounting plate, and an upper pressure plate connecting the cylinder mounting plate and the motor mounting plate.
5. The braided tape insert and take-up combination structure according to claim 4, characterized in that, The tape retraction limiting component includes a fixed part that is fixedly connected to the motor mounting plate and a movable part that is elastically connected to the motor mounting plate, with a tape retraction gap formed between the fixed part and the movable part.
6. The braided tape insert and take-up combination structure according to claim 5, characterized in that, The motor mounting plate has a mounting groove, and an adjusting bolt is provided in the mounting groove. The movable part has a connecting lug that extends into the mounting groove and is adapted to the adjusting bolt. A spring is sleeved on the adjusting bolt between the connecting lug and the inner wall of the mounting groove.
7. The braided tape insert and take-up combination structure according to claim 4, characterized in that, The end of the tape take-up limiting member is also provided with a tape take-up baffle to block the end of the tape take-up gap, and the motor mounting plate is also provided with a protective cover for protecting the motor.