Large equipment translation device
By combining track fixing clamps and telescopic lifting rods, the problem of moving large rectifier transformers, which are heavy and lack lifting points, has been solved, enabling safe and efficient equipment relocation and reducing construction costs.
Patent Information
- Application Number
- CN202520569626.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Large rectifier transformers are heavy and cannot be pulled, and there are no lifting points, making relocation difficult.
The equipment is secured to the track by a track fixing clamp, and the sliding plate is pushed to slide on the track by a telescopic lifting rod, thus moving the equipment to be moved.
This enabled the rapid and safe relocation of large rectifier transformers, reducing construction costs, manpower, and improving construction efficiency.
Smart Images

Figure CN223935613U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metallurgical machinery and equipment installation technology, and more specifically, to a large equipment translation device. Background Technology
[0002] Currently, the main construction plant of a lead-zinc mine's 600,000-ton / year lead-zinc smelting project is the electrolysis workshop. The electrolysis workshop requires the installation of four large rectifier transformers, which are located in multiple rectifier sections within the workshop. The transformer used as the power source for the rectifier is called a rectifier transformer; and the rectifier is a device that converts alternating current (AC) energy into direct current (DC) energy. Rectifier transformers are most widely used in the electrochemical industry, specifically in the electrolysis of non-ferrous metal compounds to produce zinc.
[0003] The rectifier transformer has external dimensions of 8300*8500*8700 mm. The transformer body weighs 91600 kg, the oil weighs 55900 kg, the upper oil tank weighs 16300 kg, and the disassembled parts weigh 11600 kg. This project requires the transformer to be disassembled, transported to the site, and then assembled and positioned on-site. For conventional transformers (5500 kg), a platform is erected at the transformer room entrance, with channel steel or rails placed underneath, and the transformer is pulled to its position using a chain hoist. However, the weight of the large rectifier transformer makes this impossible, and there are no lifting points for it, making relocation difficult. Summary of the Invention
[0004] In view of this, the present invention proposes a large equipment translation device, which aims to solve the problems of existing large rectifier transformers being too heavy to pull and having no lifting points, making their relocation difficult.
[0005] This utility model proposes a large equipment translation device, which includes: a track fixing clamp for clamping onto the equipment support translation track; a telescopic lifting rod, the fixed end of which is connected to the track fixing clamp for fixing and limiting to the position of the track fixing clamp; and a sliding plate, which is connected to the telescopic end of the telescopic lifting rod for sliding away from the track fixing clamp on the equipment support translation track under the lifting action of the telescopic lifting rod, so as to push the equipment to be translated to move.
[0006] Furthermore, in the aforementioned large equipment translation device, the sliding plate has an L-shaped structure, comprising: a connecting plate and a sliding plate arranged at an angle to the connecting plate. The connecting plate is used to connect to the fixed end of the telescopic lifting rod, and the sliding plate is used to provide sliding support on the equipment support translation track.
[0007] Furthermore, in the aforementioned large equipment translation device, a push plate is connected to the connecting plate.
[0008] Furthermore, in the aforementioned large equipment translation device, the track fixing clamp includes: two spaced-apart limiting guide plates for clamping on both sides of the equipment support translation track; and a support plate disposed between the two limiting guide plates, wherein the support plate is connected to the two limiting guide plates respectively for mounting on the equipment support translation track.
[0009] Furthermore, in the aforementioned large equipment translation device, the support plate is positioned in the middle of the limiting guide plate, the portion of the limiting guide plate protruding from the upper side of the support plate is connected to the telescopic lifting rod, and the portion of the limiting guide plate positioned on the lower side of the support plate is used to connect the equipment support translation track to achieve the fixation of the track fixing clamp.
[0010] Furthermore, in the aforementioned large equipment translation device, a limiting support plate is also provided between the two limiting guide plates to limit the fixed end of the telescopic lifting rod.
[0011] Furthermore, in the aforementioned large equipment translation device, the fixed end of the telescopic lifting rod is rotatably connected to the track fixing clamp, which is used to adjust the lifting and telescopic direction of the telescopic lifting rod.
[0012] Furthermore, in the aforementioned large equipment translation device, the sliding plate and the telescopic lifting rod are rotatably connected to adjust the setting angle of the sliding plate.
[0013] Furthermore, in the aforementioned large equipment translation device, the fixed end of the telescopic lifting rod is detachably connected to the track fixing clamp.
[0014] Furthermore, in the aforementioned large equipment translation device, the sliding plate and the telescopic lifting rod are detachably connected.
[0015] The large equipment translation device provided by this utility model is fixed to the equipment support translation track by a track fixing clamp to fix the fixed end of the telescopic lifting rod. The extension and retraction of the telescopic lifting rod can push the sliding plate to slide away from the track fixing clamp on the equipment support translation track, thereby pushing the equipment to be translated. The thrust of the telescopic lifting rod is used to translate and push the large rectifier transformer to the position. It can quickly translate and push the rectifier transformer, and it has high safety, short construction time, and less manpower. It solves the problems of existing large rectifier transformers being too heavy to pull and having no lifting point, making it difficult to move. At the same time, the device is safe, simple, easy to operate, and can reduce construction costs. It completes the installation of large equipment safely, quickly, and with high quality. Attached Figure Description
[0016] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
[0017] Figure 1 A schematic diagram of the structure of the large equipment translation device provided in this embodiment of the utility model;
[0018] Figure 2 A schematic diagram of the structure of the equipment support translation track provided in this embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the track fixing clip provided in an embodiment of the present utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the telescopic lifting rod provided in an embodiment of the present utility model;
[0021] Figure 5 A schematic diagram of the structure of the skateboard provided in an embodiment of this utility model;
[0022] Explanation of reference numerals in the attached drawings: 1-Rail fixing clamp, 11-Limiting guide plate, 111-Fixing hole, 112-Mounting hole, 12-Support plate, 13-Limiting support plate, 2-Telescopic lifting assembly, 21-High pressure oil pipe, 3-Slide plate, 31-Connecting plate, 311-Telescopic connecting hole, 32-Sliding plate, 33-Push plate, 4-Equipment support translation rail, 41-Upper flange plate. Detailed Implementation
[0023] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specified, embodiments and features of the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0024] See Figure 1 This is a schematic diagram of the structure of a large equipment translation device provided in an embodiment of the present invention. As shown in the figure, the device includes: a track fixing clamp 1, a telescopic lifting assembly 2, and a sliding plate 3; wherein,
[0025] Track fixing clamp 1 is used to clamp onto, for example Figure 2The equipment is supported on the translational track 4 shown. Specifically, the track fixing clamp 1 can be clamped onto the equipment support translational track 4, providing a fixed installation point for the device. The equipment support translational track 4 can be an I-beam structure.
[0026] The fixed end of the telescopic lifting rod 2 (e.g.) Figure 1 The right end of the telescopic lifting rod 2 is connected to the track fixing clamp 1 to fix and limit the position to the location of the track fixing clamp 1. Specifically, the fixed end of the telescopic lifting rod 2 is connected to the track fixing clamp 1 so that the fixed end of the telescopic lifting rod 2 can be fixed, and thus the telescopic end of the telescopic lifting rod 2 (as shown) can be extended or retracted by the telescopic lifting rod 2. Figure 1 The left end (as shown) can be shifted, especially along the translation direction (such as... Figure 1 The telescopic lifting rod 2 (shown horizontally) performs reciprocating linear motion. In this embodiment, the fixed end of the telescopic lifting rod 2 is rotatably connected to the track fixing clamp 1 to adjust the lifting and telescopic direction of the telescopic lifting rod 2, ensuring that the lifting direction is arranged along the required translation direction of the equipment to be translated, that is, along the arrangement direction of the equipment support translation track 4. This also facilitates the storage of the device. The fixed end of the telescopic lifting rod 2 and the track fixing clamp 1 are detachably connected, facilitating storage and transportation. For example, they can be connected by bolts, allowing for both disassembly and rotation. Other connection methods can also be used, and this embodiment does not impose any limitations on them.
[0027] The sliding plate 3 is connected to the telescopic end of the telescopic lifting rod 2, and is used to slide on the equipment support translation track 4 away from the track fixing clamp 1 under the lifting action of the telescopic lifting rod 2 (e.g., Figure 1 (As shown, slide to the left) to push the device to be translated. Specifically, the slide plate 3 is placed on the top wall of the equipment support translation track 4, that is, on the top wall of the upper flange plate 41 of the equipment support translation track 4. It can slide along the top wall of the upper flange plate 41, or along other components, to push the device to be translated along the top wall of the upper flange plate 41. The direction of translation can be referred to... Figure 1 The direction of the middle arrow. In this embodiment, the sliding plate 3 and the telescopic lifting rod 2 are rotatably connected to adjust the setting angle of the sliding plate 3, ensuring that the sliding plate 3 is supported on the top wall of the upper flange plate 41, and avoiding wear caused by tilting of the sliding plate 3. The sliding plate 3 and the telescopic lifting rod 2 are detachably connected for easy storage and transportation. For example, they can be connected by bolts, allowing for both disassembly and rotation. Of course, other connection methods can also be used, and this embodiment does not impose any limitations on them.
[0028] See also Figure 1 and Figure 3The track fixing clamp 1 includes: two limiting guide plates 11 and a support plate 12; wherein, the two limiting guide plates 11 are spaced apart and used to clamp the two sides of the equipment support translation track 4 (e.g., Figure 2 (as shown on the left and right sides); the support plate 12 is disposed between the two limiting guide plates 11, and the support plate 12 is connected to the two limiting guide plates 11 respectively, for mounting on the equipment support translation track 4.
[0029] Specifically, two limiting guide plates 11 are arranged parallel and spaced apart. The two limiting guide plates 11 can be arranged vertically, and a support plate 12 is arranged horizontally between the two limiting guide plates 11, forming an H-shaped structure. The distance between the two limiting guide plates 11 can be adapted to the width of the upper flange plate 41, so that the two limiting guide plates 11 can be placed on both sides of the upper flange plate 41 for lateral limiting and fixing. The support plate 12 is arranged horizontally between the two limiting guide plates 11, and its two sides are respectively connected to the two limiting guide plates 11 to press against the top wall of the upper flange plate 41. In this embodiment, the limiting guide plates 11 or the support plate 12 can be fixedly installed on the equipment support translation rail 4 by bolts or other means, or in particular, they can be fixed in a detachable manner to ensure the adjustment of the fixed position.
[0030] In this embodiment, the support plate 12 is positioned at the middle of the limiting guide plate 11. The portion of the limiting guide plate 11 protruding from the upper side of the support plate 12 is connected to the telescopic lifting rod 2. The portion of the limiting guide plate 11 positioned on the lower side of the support plate 12 is used to connect to the equipment support translation rail 4, thereby fixing the rail fixing clamp 1. Specifically, the portion of the limiting guide plate 11 positioned on the lower side of the support plate 12 may be provided with fixing holes 111, which can be fitted with bolts. The bolts pass through the fixing holes 111 and can be fixed to the web of the equipment support translation rail 4. Of course, other methods can also be used for fixing, and this embodiment does not impose any limitations on them. The portion of the limiting guide plate 11 protruding from the upper side of the support plate 12 is provided with mounting holes 112 for connection to the telescopic lifting rod 2 via bolts.
[0031] See also Figure 3 A limiting support plate 13 is also provided between the two limiting guide plates 11 to limit the fixed end of the telescopic lifting rod 2. Specifically, the limiting support plate 13 can be perpendicular to the support plate 12, and the limiting guide plates 11 are arranged between the two limiting guide plates 11 to limit the telescopic end of the telescopic lifting rod 2 so that the mounting hole at the telescopic end of the telescopic lifting rod 2 is aligned with the mounting hole 112 on the limiting guide plate 11, thereby facilitating the connection between the two.
[0032] In this embodiment, as Figure 4As shown, the telescopic lifting rod 2 can be a hydraulic lifting cylinder with stable and high oil pressure, enabling it to achieve a large thrust. Both the rodless and rod-side chambers of the hydraulic lifting cylinder are connected to high-pressure oil pipes 21 for hydraulic oil intake and exhaust. The telescopic lifting rod 2 can also be other components; this embodiment does not impose any limitations on it. In particular, the telescopic lifting rod 2 can be an electro-hydraulic rod.
[0033] See also Figure 1 and Figure 5 The sliding plate 3 can be L-shaped, comprising: a connecting plate 31 and a sliding plate 32 arranged at an angle to the connecting plate 31. The connecting plate 31 is used to connect to the fixed end of the telescopic lifting rod 2, and the sliding plate 32 is used for sliding support on the equipment support translation track 4. Specifically, the connecting plate 31 and the sliding plate 32 are arranged at an angle and connected to form an L-shaped structure, which can push the equipment to be translated. The sliding plate 32 can be inserted into the bottom of the equipment to be translated, and the connecting plate 31 can be supported on one side of the equipment to be translated, which can push the equipment to be translated. In this embodiment, a pushing plate 33 is connected to the connecting plate 31 to adapt to the base of the equipment to be translated and push it. The side of the connecting plate 31 facing away from the pushing plate 33 (e.g., Figure 5 The right side shown has a telescopic connection hole 311.
[0034] The construction method of this device is as follows: The rectifier transformer, as the equipment to be moved, is lifted 15cm. Steel rails are laid on the transformer's foundation along the direction of movement, and the transformer is moved step by step to its designated position. First, a sleeper track foundation is built along the moving route. A steel rail is placed on each side of the transformer's bottom as the equipment support track 4. Then, a sliding plate 3 is placed between the transformer and the steel rail. After the sliding plate 3 and the steel rail are in place, the transformer is placed smoothly on the sliding plate 3. Next, the jacking device, namely the track fixing clamp 1 and the telescopic jacking assembly 2, is installed. All relevant parts are carefully checked, and the jacking can only be started after confirming that the moving preparations are complete. Finally, under the jacking device, the transformer is smoothly pushed away from the transport vehicle. At this time, attention should be paid to whether the transformer's center deviates from the foundation center. If there is deviation, the pushing speed of the jacking cylinders on both sides should be adjusted in time. This continues until the transformer is moved out of the transport vehicle and to the designated position.
[0035] In summary, the large equipment translation device provided in this embodiment is fixed to the equipment support translation track 4 by the track fixing clamp 1 to fix the fixed end of the telescopic lifting rod 2; the extension and retraction of the telescopic lifting rod 2 can push the sliding plate 3 to slide away from the track fixing clamp 1 on the equipment support translation track 4 to push the equipment to be translated. The thrust of the telescopic lifting rod 2 is used to translate and push the large rectifier transformer to the position. It can quickly translate and push the rectifier transformer, and it is relatively safe. The construction time is also short and the manpower is less. It solves the problem that the existing large rectifier transformer is too heavy to pull and the lack of a lifting point makes it difficult to move. At the same time, the device is safe, simple and easy to operate, and can reduce construction costs. It completes the installation task of large equipment safely, quickly and with high quality.
[0036] It should be noted that in the description of this utility model, the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this utility model.
[0037] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0038] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A large equipment translation device, characterized in that, include: Track fixing clamps are used to secure the equipment to the equipment's support and translation track. The telescopic lifting rod has its fixed end connected to the track fixing clamp, which is used to fix and limit it to the position of the track fixing clamp; A sliding plate, which is connected to the telescopic end of the telescopic lifting rod, is used to slide on the equipment support translation track away from the track fixing clamp under the lifting action of the telescopic lifting rod, so as to push the equipment to be translated to move.
2. The large equipment translation device according to claim 1, characterized in that, The sliding plate has an L-shaped structure and includes a connecting plate and a sliding plate arranged at an angle to the connecting plate. The connecting plate is used to connect to the fixed end of the telescopic lifting rod, and the sliding plate is used to provide sliding support on the equipment support translation track.
3. The large equipment translation device according to claim 2, characterized in that, A push plate is connected to the connecting plate.
4. The large equipment translation device according to any one of claims 1 to 3, characterized in that, The track fixing clamp includes: Two spaced-apart limit guide plates are used to clamp the equipment support translation track on both sides; A support plate is disposed between the two limiting guide plates, and the support plate is connected to the two limiting guide plates respectively, for mounting on the equipment support translation track.
5. The large equipment translation device according to claim 4, characterized in that, The support plate is positioned in the middle of the limiting guide plate. The portion of the limiting guide plate protruding from the upper side of the support plate is connected to the telescopic lifting rod. The portion of the limiting guide plate positioned on the lower side of the support plate is used to connect the equipment support translation rail to achieve the fixation of the rail fixing clamp.
6. The large equipment translation device according to claim 4, characterized in that, A limiting support plate is also provided between the two limiting guide plates to limit the fixed end of the telescopic lifting rod.
7. The large equipment translation device according to any one of claims 1 to 3, characterized in that, The fixed end of the telescopic lifting rod is rotatably connected to the track fixing clamp, which is used to adjust the lifting and telescopic direction of the telescopic lifting rod.
8. The large equipment translation device according to any one of claims 1 to 3, characterized in that, The sliding plate is rotatably connected to the telescopic lifting rod, and is used to adjust the setting angle of the sliding plate.
9. The large equipment translation device according to any one of claims 1 to 3, characterized in that, The fixed end of the telescopic lifting rod is detachably connected to the track fixing clamp.
10. The large equipment translation device according to any one of claims 1 to 3, characterized in that, The sliding plate is detachably connected to the telescopic lifting rod.