Automatic mushroom stick racking machine

By designing an automatic mushroom stick loading machine, which utilizes lifting and driving devices to achieve automatic movement of the receiving rod and pushing frame, the problem of low efficiency in manual loading is solved, and efficient and labor-saving multi-layer mushroom stick stacking is realized.

CN223935634UActive Publication Date: 2026-02-24LONGQUAN GUYUAN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520741486.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-02-24
Estimated Expiration
2035-04-18

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Abstract

The utility model discloses an automatic mushroom stick racking machine which aims at solving the problems that existing mushroom stick racking operation is inconvenient, time-consuming and labor-consuming. According to the technical scheme, the conveying device is characterized by comprising a conveying belt and a conveying plate arranged on the surface of the conveying belt, a plurality of containing grooves distributed in an array mode are formed in the surface of the conveying plate, a mounting frame is arranged on one side of the conveying belt, a moving frame is slidably connected into the mounting frame, and a first pushing frame is fixedly connected to the lower end face of the moving frame; a driving device used for driving the pushing frame to move is arranged on the moving frame, a telescopic rod is fixedly installed on the lower end face of the first pushing frame, and the output end of the telescopic rod is fixedly connected with a second pushing frame. The lifting device is arranged to drive the moving frame and the bearing rod to ascend and descend, the driving device is arranged to drive the bearing rod, the first pushing frame and the second pushing frame to move, automatic racking operation of the mushroom sticks is achieved, more convenience and labor saving are achieved, and the mushroom stick racking efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of mushroom stick loading technology, and more specifically, it relates to an automatic mushroom stick loading machine. Background Technology

[0002] Edible mushroom spawn is a cylindrical structure that tends to take up a lot of space when placed. Therefore, the currently used support racks are three-dimensional, requiring the edible mushroom spawn to be placed layer by layer on the support rack. This type of support rack also facilitates the subsequent processing and bag removal of the edible mushroom spawn.

[0003] In existing technologies, different processes each have independent workshops and production lines. During the processing, the substrate is first transported to the next workshop via a conveyor belt assembly. Then, the support boxes containing the substrate are manually placed onto the substrate mounting equipment. The substrate mounting equipment then places the support boxes onto the mushroom growing racks. This mounting method reduces work efficiency because there is a process of manually transferring the support boxes to the substrate mounting equipment in the middle.

[0004] Therefore, a solution needs to be proposed to address this problem. Utility Model Content

[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an automatic mushroom stick loading machine. By setting up a lifting device to drive the moving frame and the receiving rod to rise and fall, and by setting up a driving device to drive the receiving rod and the first and second pushing frames to move, the automatic loading of mushroom sticks is realized, which is more convenient and labor-saving, and effectively improves the efficiency of mushroom stick loading.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an automatic mushroom stick loading machine, comprising a conveyor belt and a transport plate disposed on the surface of the conveyor belt, wherein the surface of the transport plate is provided with a plurality of arrayed placement slots, an installation frame is disposed on one side of the conveyor belt, a movable frame is slidably connected inside the installation frame, a pusher frame one is fixedly connected to the lower end face of the movable frame, a driving device for moving the pusher frame one is disposed on the movable frame, a telescopic rod is fixedly installed on the lower end face of the pusher frame one, a pusher frame two is fixedly connected to the output end of the telescopic rod, a plurality of arrayed receiving rods are fixedly connected to the side of the pusher frame two near the conveyor belt, the positions of the plurality of receiving rods all correspond to the placement slots, a lifting device for raising and lowering the movable frame is disposed inside the installation frame, and a transfer frame is disposed on the side of the conveyor belt away from the installation frame.

[0007] The present invention is further configured such that: the driving device includes a gear and a rack meshing with the gear; a motor is fixedly installed on the inner wall of the moving frame; the output shaft of the motor is connected to the gear shaft of the gear; and the rack is fixedly connected to the upper end face of the pushing frame.

[0008] The present invention is further configured such that: two sets of symmetrically distributed linear guide rails are fixedly installed on the lower end face of both the moving frame and the first pushing frame; and sliders that slide in cooperation with the linear guide rails are fixedly connected to the upper end face of both the first pushing frame and the second pushing frame.

[0009] The present invention is further configured such that: the lifting device includes two sets of symmetrically distributed sprocket devices, each of the two sprocket devices including two sprockets rotatably connected to the inner wall of the mounting frame, a motor for driving one of the sprockets to rotate is fixedly installed on the mounting frame, a linkage rod is fixedly connected between the sprockets of the two sets of sprocket devices, a chain is sleeved between the upper and lower sprockets of each set of sprocket devices, a driving block is fixedly connected to the side of the chain on both sides near the moving frame, and the driving blocks on both sides are fixedly connected to the side wall of the moving frame.

[0010] The present invention is further configured such that: a guide slope is fixedly connected to the starting end of the conveyor belt, a limiting plate is provided above the guide slope, and a sorting channel for the mushroom sticks to pass through is formed between the limiting plate and the guide slope.

[0011] The present invention is further configured such that: a limiting block is fixedly connected to the side wall of the driving block, and a limiting groove for the limiting block to be inserted is provided on the side wall of the mounting bracket.

[0012] In summary, this utility model has the following beneficial effects:

[0013] This utility model uses a lifting device to raise and lower the movable frame and the receiving rod, and uses a driving device to move the receiving rod, the first pushing frame, and the second pushing frame, thereby realizing the automatic loading of mushroom sticks onto the shelf. This is more convenient and labor-saving, and effectively improves the efficiency of loading mushroom sticks onto the shelf. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the mounting frame and conveyor belt in this utility model, showing the structural features of the mounting frame and conveyor belt;

[0017] Figure 4 This is a schematic diagram of the drive device and lifting device in this utility model. Figure 1 ;

[0018] Figure 5 This is a schematic diagram of the drive device and lifting device in this utility model. Figure 2 .

[0019] In the diagram: 1. Conveyor belt; 2. Transport plate; 3. Placement trough; 4. Mounting frame; 5. Moving frame; 6. Pushing frame one; 7. Telescopic rod; 8. Pushing frame two; 9. Receiving rod; 10. Transfer frame; 11. Gear; 12. Rack; 13. Motor one; 14. Sprocket; 15. Linkage rod; 16. Motor two; 17. Chain; 18. Drive block; 19. Guide ramp; 20. Limiting plate; 21. Limiting block. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0021] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The present invention will now be described in detail with reference to the accompanying drawings.

[0024] An automatic mushroom stick loading machine, such as Figures 1-5 As shown, it includes a conveyor belt 1 and a transport plate 2 disposed on the surface of the conveyor belt 1. The surface of the transport plate 2 is provided with a plurality of arrayed placement slots 3. The starting end of the conveyor belt 1 is fixedly connected to a guide slope 19. A limiting plate 20 is disposed above the guide slope 19. A sorting channel for the mushroom sticks to pass through is formed between the limiting plate 20 and the guide slope 19.

[0025] A mounting frame 4 is provided on one side of the conveyor belt 1. A movable frame 5 is slidably connected inside the mounting frame 4. A pusher frame 6 is fixedly connected to the lower end face of the movable frame 5. A driving device for moving the pusher frame 6 is provided on the movable frame 5. A telescopic rod 7 is fixedly installed on the lower end face of the pusher frame 6. The telescopic rod 7 is a cylinder. A pusher frame 8 is fixedly connected to the output end of the telescopic rod 7. Several arrayed receiving rods 9 are fixedly connected to the side of the pusher frame 8 near the conveyor belt 1. The positions of the several receiving rods 9 correspond to the placement slots 3. A lifting device for raising and lowering the movable frame 5 is provided inside the mounting frame 4. A transfer frame 10 is provided on the side of the conveyor belt 1 away from the mounting frame 4.

[0026] The driving device includes a gear 11 and a rack 12 that meshes with the gear 11. A motor 13 is fixedly installed on the inner wall of the moving frame 5. The output shaft of the motor 13 is connected to the shaft of the gear 11. The rack 12 is fixedly connected to the upper end face of the pusher frame 6.

[0027] The lower end faces of the movable frame 5 and the pusher frame 1 6 are each fixedly equipped with two sets of symmetrically distributed linear guide rails, and the upper end faces of the pusher frame 1 6 and the pusher frame 2 8 are each fixedly connected with sliders that slide in cooperation with the linear guide rails.

[0028] The lifting device includes two sets of symmetrically distributed sprocket devices. Each sprocket device on both sides includes two sprockets 14 that are rotatably connected to the inner wall of the mounting frame 4. A second motor 16 for driving one of the sprockets 14 to rotate is fixedly installed on the mounting frame 4. The second motor 16 is a servo motor. The output shaft of the second motor 16 is connected to the sprocket 14 for transmission. A linkage rod 15 is fixedly connected between the sprockets 14 of the two sets of sprocket devices. A chain 17 is sleeved between the upper and lower sprockets 14 of each set of sprocket devices. A driving block 18 is fixedly connected to the side of the chain 17 on both sides near the moving frame 5. The driving blocks 18 on both sides are fixedly connected to the side wall of the moving frame 5.

[0029] A limiting block 21 is fixedly connected to the side wall of the driving block 18, and a limiting groove for the limiting block 21 to be inserted is provided on the side wall of the mounting bracket 4.

[0030] Working principle: The mushroom logs to be placed on the shelf can slide onto the conveyor plate 2 via the guide ramp 19. The height of the sorting channel is just enough for one mushroom log to pass through at a time. Therefore, after the mushroom logs are limited by the limiting plate 20, they can be neatly arranged. As the conveyor belt 1 and the conveyor plate 2 transport them, they fall one by one into the placement trough 3. The mushroom logs will be placed on the placement trough 3. When the conveyor plate 2 transports the mushroom logs to the positions corresponding to the receiving rods 9, the extension telescopic rod 7 drives the pusher frame 8 and the receiving rod 9 to move closer to the conveyor belt 1, causing the receiving rod 9 to extend... The mushroom log is inserted below the corresponding position, and then the sprocket 14 connected to it is driven to rotate by the motor 16. This, in turn, drives the other sprockets 14 in the two-sided sprocket device to rotate together via the linkage rod 15 and the chain 17. The driving blocks 18 on both sides are fixed on the same side of the two-sided sprockets 14 in the same lifting direction. The chain 17 can then rise via the driving blocks 18, and the driving blocks 18 on both sides can then drive the moving frame 5 to rise. The moving frame 5 can then drive the receiving rod 9 to rise via the pushing frame 6 and the pushing frame 8, and the receiving rod 9 can then be raised. The mushroom logs positioned above are raised to a height corresponding to the transfer frame 10. Motor 13 drives gear 11 to rotate. Since the rack 12 on pusher 16 is meshed with gear 11, the rotation of gear 11 causes pusher 16 and pusher 2 8 to move closer to the transport plate 2, bringing the receiving rod 9 and mushroom logs above the transfer frame 10. Then, the telescopic rod 7 shortens, causing pusher 2 8 and receiving rod 9 to retract. The mushroom logs are then blocked by the side wall of pusher 16 and remain on the transfer frame 10, completing the process. After the first layer of mushroom sticks is placed on the shelf, the motor 13 drives the gear 11 to rotate in the opposite direction, which drives the pusher 6 back to its original position. Then, the sprocket 14 rotates in the opposite direction, which drives the moving frame 5 to descend to the original point. The next group of mushroom sticks is then transported to the position corresponding to the receiving rod 9 via the conveyor belt 1 and the transport plate 2 for the next layer of mushroom sticks to be stacked. No manual operation is required for the shelf placement, and it can be used for stacking multiple layers of mushroom sticks at different heights, which effectively improves the efficiency and convenience of mushroom stick shelf placement and saves manpower.

[0031] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. An automatic mushroom stick loading machine, comprising a conveyor belt (1) and a transport plate (2) disposed on the surface of the conveyor belt (1), wherein the surface of the transport plate (2) is provided with a plurality of arrayed placement slots (3), characterized in that: A mounting frame (4) is provided on one side of the conveyor belt (1). A movable frame (5) is slidably connected inside the mounting frame (4). A pusher frame (6) is fixedly connected to the lower end face of the movable frame (5). A driving device for moving the pusher frame (6) is provided on the movable frame (5). A telescopic rod (7) is fixedly installed on the lower end face of the pusher frame (6). A pusher frame (8) is fixedly connected to the output end of the telescopic rod (7). A plurality of arrayed receiving rods (9) are fixedly connected to the side of the pusher frame (8) near the conveyor belt (1). The positions of the plurality of receiving rods (9) correspond to the placement slot (3). A lifting device for raising and lowering the movable frame (5) is provided inside the mounting frame (4). A transfer frame (10) is provided on the side of the conveyor belt (1) away from the mounting frame (4).

2. The automatic mushroom stick loading machine according to claim 1, characterized in that: The driving device includes a gear (11) and a rack (12) meshing with the gear (11). A motor (13) is fixedly installed on the inner wall of the moving frame (5). The output shaft of the motor (13) is connected to the gear shaft of the gear (11) for transmission. The rack (12) is fixedly connected to the upper end face of the pusher frame (6).

3. The automatic mushroom stick loading machine according to claim 2, characterized in that: The lower end faces of the movable frame (5) and the first pusher frame (6) are each fixedly equipped with two sets of symmetrically distributed linear guide rails, and the upper end faces of the first pusher frame (6) and the second pusher frame (8) are each fixedly connected with sliders that slide in cooperation with the linear guide rails.

4. The automatic mushroom stick loading machine according to claim 1, characterized in that: The lifting device includes two sets of symmetrically distributed sprocket devices. Each of the two sprocket devices includes two sprockets (14) that are rotatably connected to the inner wall of the mounting frame (4). A motor (16) for driving one of the sprockets (14) to rotate is fixedly installed on the mounting frame (4). A linkage rod (15) is fixedly connected between the sprockets (14) of the two sets of sprocket devices. A chain (17) is sleeved between the upper and lower sprockets (14) of each set of sprocket devices. A driving block (18) is fixedly connected to the side of the chain (17) on both sides that is close to the moving frame (5). The driving blocks (18) on both sides are fixedly connected to the side wall of the moving frame (5).

5. The automatic mushroom stick loading machine according to claim 1, characterized in that: The starting end of the conveyor belt (1) is fixedly connected to a guide slope (19), and a limiting plate (20) is provided above the guide slope (19). A sorting channel for the mushroom sticks to pass through is formed between the limiting plate (20) and the guide slope (19).

6. The automatic mushroom stick loading machine according to claim 4, characterized in that: A limiting block (21) is fixedly connected to the side wall of the driving block (18), and a limiting groove for the limiting block (21) to be inserted is provided on the side wall of the mounting bracket (4).