Automatic feeding, discharging and coiling equipment for communication line production

Abstract

The utility model relates to the field of communication line production, and provides automatic feeding and discharging coiling equipment for communication line production. The coiling device is arranged on the machine table and is used for driving the wire coil to rotate and coil the communication wire; the lifting device is installed on the machine table, located below the winding device and used for driving the wire coil to ascend and descend; the feeding mechanism and the feeding pushing piece are arranged on one side of the machine table and used for conveying the wire coil in the direction of conveying the wire coil to the lifting device; the discharging mechanism and the discharging pushing piece are arranged on the other side, opposite to the feeding mechanism, of the machine table and used for conveying out the wire coil with the wound wires. And the positioning mechanism is arranged between the feeding mechanism and the discharging mechanism, is positioned between the winding device and the lifting device, and is used for positioning the wire coil. According to the automatic feeding and discharging coiling equipment for communication line production, automatic feeding, discharging and positioning of coiled lines can be achieved, the labor intensity of workers is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of communication line production technology, and more specifically, to an automatic loading and unloading coil equipment for communication line production. Background Technology

[0002] Communication lines are transmission media that transmit electrical or optical signals from one location to another. They can be used in devices such as computers, network equipment, and external communication equipment. After all the production processes of communication lines, including wire drawing, insulation extrusion, cooling, and stranding, the communication lines need to be packaged. Before packaging, the communication lines are rolled up for easy bundling.

[0003] The winding equipment in related technologies requires manual loading and unloading of the wire reels, which is labor-intensive. In addition, manual positioning is required during reel loading, and inaccurate positioning affects the loading efficiency. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide an automatic loading and unloading winding equipment for communication line production, which can improve the problem of low efficiency in the production process.

[0005] To solve the above problems, the present invention adopts the following technical solution.

[0006] Machine tool;

[0007] A winding device, mounted on the machine base, is used to drive the reel to rotate and wind up the communication cable;

[0008] The lifting device is installed on the machine platform and located below the winding device, and is used to drive the reel to move up and down.

[0009] The feeding mechanism has a feeding conveyor installed on one side of the machine for conveying the wire reel toward the lifting device, and a feeding pusher for pushing the wire reel on the feeding conveyor line onto the lifting device.

[0010] The unloading mechanism has an unloading pusher located on the other side of the machine platform opposite to the loading mechanism, for pushing the wire reel on the lifting device out, and an unloading conveyor for conveying the wire reel pushed by the unloading pusher out.

[0011] A positioning mechanism is disposed between the feeding mechanism and the unloading mechanism, and between the winding device and the lifting device; the positioning mechanism has positioning holes for positioning the wire reel;

[0012] The lifting device raises the reel and positions it through the positioning hole, allowing the winding device to position and engage with the reel.

[0013] The technical solutions described in this application have at least the following technical effects:

[0014] The automatic loading and unloading equipment for communication line production provided in this application embodiment achieves automatic transfer of the wire reel by adding a loading mechanism and an unloading mechanism to the winding equipment, thus reducing the labor intensity of workers. The loading mechanism is equipped with a loading pusher, and the unloading mechanism is equipped with a unloading pusher. The loading pusher can push the wire reel transferred from the loading mechanism onto the lifting device, and the unloading pusher can push the wire reel on the lifting device to the unloading mechanism, improving transfer efficiency. Simultaneously, compared with the prior art, the equipment is also equipped with a positioning mechanism. The positioning mechanism has positioning holes. When the lifting device drives the wire reel to rise, the positioning hole adjusts the wire reel as it passes through the positioning hole, allowing the wire reel and the winding device to be positioned and coordinated, improving clamping efficiency and shortening processing time.

[0015] In some embodiments, the winding device includes: a clamping plate disposed above the positioning mechanism for clamping the wire spool; a telescopic device disposed above the clamping plate for driving the clamping plate to move up and down; and a rotary device disposed on the machine base for driving the clamping plate to rotate.

[0016] In some embodiments, the lifting device includes a lifting platform for placing the spool and a lifting component disposed below the lifting platform for driving the lifting platform to rise and fall.

[0017] In some embodiments, the feeding pusher includes a rotating shaft installed between the positioning mechanism and the machine base for fixing the feeding pusher, a feeding pusher plate installed on the rotating shaft for pushing the wire reel, and a driver for driving the feeding pusher plate to rotate; the feeding pusher and the unloading pusher have the same structure but rotate in opposite directions.

[0018] In some embodiments, the positioning mechanism is a plate, and the positioning hole is formed on the plate.

[0019] In some embodiments, the central axis of the coil coincides with the central axis of the lifting device.

[0020] In some embodiments, the feeding mechanism, lifting device, and unloading mechanism are on the same horizontal plane. Attached Figure Description

[0021] Figure 1 A schematic diagram of the automatic loading and unloading winding equipment provided by this utility model;

[0022] Figure 2 This is a front view of the automatic loading and unloading winding equipment provided by this utility model;

[0023] Figure 3 Right view of the automatic loading and unloading winding equipment provided by this utility model;

[0024] Figure 4 Top view of the automatic loading and unloading winding equipment provided by this utility model;

[0025] Figure 5 A schematic diagram of the lifting device structure for the automatic loading and unloading winding equipment provided by this utility model;

[0026] Figure 6 A schematic diagram of the feeding and pushing component of the automatic loading and unloading winding line equipment provided by this utility model.

[0027] Explanation of the labels in the diagram:

[0028] 10. Machine base; 11. Winding device; 12. Rotator; 13. Expansion joint; 14. Clamping plate;

[0029] 20. Positioning mechanism; 21. Positioning hole;

[0030] 30. Lifting device; 31. Lifting platform; 32. Lifting components;

[0031] 40. Feeding mechanism; 41. Feeding pusher; 42. Feeding transfer component; 43. Drive component; 44. Rotary shaft; 45. Feeding pusher plate; 46. Driver;

[0032] 50. Feeding mechanism; 51. Feeding pusher; 52. Feeding conveyor. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Please see Figure 1This application provides an automatic loading and unloading winding equipment for communication cable production, including a machine base 10; a winding device 11 installed on the machine base 10 for driving the winding spool to rotate and wind up the communication cable; a lifting device 30 installed on the machine base 10 and located below the winding device 11 for driving the winding spool to move up and down; a loading mechanism 40 having a loading conveyor 42 disposed on one side of the machine base for conveying the winding spool towards the lifting device 30, and a loading pusher 45 for pushing the winding spool on the loading conveyor 42 onto the lifting device 30; a unloading mechanism 50 having a unloading pusher 51 disposed on the other side of the machine base opposite to the loading mechanism 40 for pushing the winding spool out of the lifting device 30, and a unloading conveyor 52 for conveying the winding spool pushed by the unloading pusher 51 out; a positioning mechanism 20 disposed between the loading mechanism 40 and the unloading mechanism 50, and between the winding device 11 and the lifting device 30; the positioning mechanism 20 also having a positioning hole 21 for positioning the winding spool.

[0035] Understandably, the lifting device 30 is a component that lifts the wire reel to the winding device 11 and returns it to its original position after winding. It can be a hydraulic lifting device, a screw-nut type lifting device, etc., but is not limited to these. The feeding conveyor 42 is a transport component used to automatically transport the wire reel to the lifting device 30. It can be a conveyor belt or a roller conveyor, etc., but is not limited to these. The feeding mechanism 40 also has a feeding pusher 41 that pushes the wire reel onto the lifting platform 31. For example, the feeding pusher 41 can be a linear pusher mechanism or a rotary pusher mechanism, etc., but is not limited to these. The positioning hole 21 is used to position and engage the wire reel placed on the lifting device 30 with the winding device 11. For example, the positioning hole 21 can be a gradually widening hole that is narrow at the top and gradually widens at the bottom, or a stepped hole that narrows in a stepped manner, etc., but is not limited to these.

[0036] As can be seen from the above, the automatic loading and unloading winding equipment for communication cable production provided in this application example is equipped with a loading mechanism 40, a positioning mechanism 20, and an unloading mechanism 50 on the winding device 11. When the equipment starts working, the loading mechanism 40 automatically transports the wire spool to the lifting device 30, which lifts the spool to the winding device 11. The winding device 11 winds the wire, and after winding, it descends and automatically unloads the wire through the unloading mechanism 50. This automatic loading and unloading improves production efficiency.

[0037] Optionally, in some embodiments, please refer to Figure 3 The winding device 11 includes: a clamping plate 14 disposed above the positioning mechanism 20 for clamping the wire spool; a telescopic device 13 disposed above the clamping plate 14 for driving the clamping plate 14 to move up and down; and a rotary device 12 disposed on the machine platform for driving the clamping plate 14 and thus driving the wire spool to rotate.

[0038] Understandably, after the wire reel rises to the clamping plate 14, the clamping plate 14 can be used to clamp the wire reel and fix it in place. For example, it can be clamped by a pin or fixed by a clamping block, but it is not limited to these. The telescopic device 13 can make the clamping plate 14 move up and down slightly. For example, it can be a motor-driven micro-lifting device or a voltage-driven micro-lifting device, but it is not limited to these.

[0039] With this configuration, when the spool rises to the clamping plate 14, the telescopic device 13 can drive the clamping plate 14 to press onto the spool, ensuring a tight fit between the clamping plate 14 and the spool. At the same time, the clamping plate 14 clamps the spool, enabling the drive component 13 to drive the spool to rotate more efficiently.

[0040] Optionally, in some embodiments, please refer to Figure 5 The lifting device 30 includes a lifting platform 31 for placing the wire reel and a lifting component 32 disposed below the lifting platform 31 for driving the lifting platform 31 to rise and fall. The central axis of the wire reel coincides with the central axis of the lifting device 30.

[0041] Understandably, the lifting platform 31 is a transfer platform used for wire winding processing and temporarily placing the wire reel. For example, it can be a circular platform or a square platform, but it is not limited to these. The lifting device 30 drives the wire reel to rise and fall by pushing the lifting platform 31. Since the wire reel needs to be positioned during the rising process, the lifting component 32 needs to rise smoothly during the rising process. Therefore, the lifting component 32 should be a stable lifting device, such as a hydraulic lifting platform 31 or a screw drive lifting platform 31, but it is not limited to these.

[0042] With this setup, the use of the lifting platform 31 and the stable lifting components 32 can ensure the stability of the wire reel during processing and transportation.

[0043] Optionally, in some embodiments, please refer to Figure 6 The feeding pusher 41 includes a rotating shaft 44 installed between the positioning mechanism 20 and the machine base 10 for fixing the feeding pusher 41, a feeding pusher plate 45 installed on the rotating shaft 44 for pushing the wire reel, and a driver 46 for driving the feeding pusher plate 45 to rotate; the unloading pusher 51 has the same structure as the feeding pusher 41, but rotates in the opposite direction. The feeding mechanism 40, the lifting device 10, and the unloading mechanism 50 are on the same horizontal plane.

[0044] Understandably, the rotating shaft 44 is a vertically mounted round rod for rotating the feeding push plate 45. It can be mounted on the feeding mechanism 40, or below the positioning mechanism 20, etc., but is not limited to these. The feeding push plate 45 is an actuating component used to push the wire reel. It can be a straight push plate, a curved push plate, etc., but is not limited to these. Since a curved push plate can push the wire reel more accurately, it is recommended to use a curved push plate first. The driver 46 provides rotational power to the feeding push component 41. It can be a motor, a hydraulic pump, etc., but is not limited to these. The unloading push component 51 has the same function and structure as the feeding push component 41, but the unloading push component 51 pushes the wire reel down the lifting device 30, while the feeding push component 41 pushes the wire reel up the lifting device 30; therefore, their pushing directions are opposite.

[0045] With this configuration, the loading mechanism 40 and unloading mechanism 50 can automatically load and unload materials during the wire reel transfer process, significantly reducing labor costs. The loading mechanism 40 and unloading mechanism 50 are also equipped with loading pushers 41 and unloading pushers 51, respectively, eliminating the need for manual pushing of the wire reel from the loading mechanism 40 to the lifting device 30 and vice versa, thus reducing worker fatigue. Furthermore, placing the loading mechanism 40, lifting device 30, and unloading mechanism 50 on the same horizontal plane greatly improves the stability of the wire reel during transfer, preventing it from tipping over.

[0046] Optionally, in some embodiments, please refer to Figure 1 The positioning mechanism 20 is a plate, and the positioning hole 21 is opened on the plate.

[0047] Understandably, the positioning mechanism 20 is installed between the lifting device 30 and the winding device 11. During the rising process of the coil, it needs to pass through the positioning mechanism 20 and be positioned through the positioning hole 21.

[0048] With this configuration, the positioning mechanism 20 performs automatic positioning and calibration of the reel during the reel's ascent, enabling the reel to automatically coordinate with the winding device 11.

[0049] As can be seen from the above, when the automatic loading and unloading winding equipment starts winding, simply place the reel on the loading mechanism and start the equipment. The loading mechanism will automatically transfer the reel to the lifting device, which will then lift the reel to the winding device. The winding device will then drive the reel to wind the wire. After winding is complete, the lifting device will lower the reel, and the unloading pusher will send the reel to the unloading mechanism to deliver it out. This achieves automatic loading and unloading of the automatic loading and unloading winding equipment, saving labor and improving production efficiency.

[0050] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An automatic loading and unloading winding machine for communication cable production, comprising a wire reel, characterized in that, Also includes: Machine tool; A winding device, mounted on the machine base, is used to drive the reel to rotate and wind up the communication cable; The lifting device is installed on the machine platform and located below the winding device, and is used to drive the reel to move up and down. The feeding mechanism has a feeding conveyor installed on one side of the machine and used to transport the wire reel toward the lifting device, and a feeding pusher to push the wire reel on the feeding conveyor line onto the lifting device. The unloading mechanism has an unloading pusher located on the other side of the machine platform opposite to the loading mechanism, for pushing the wire reel on the lifting device out, and an unloading conveyor for conveying the wire reel pushed by the unloading pusher out. A positioning mechanism is disposed between the feeding mechanism and the unloading mechanism, and between the winding device and the lifting device; the positioning mechanism has positioning holes for positioning the wire reel; The lifting device raises the reel and positions it through the positioning hole, allowing the winding device to position and engage with the reel.

2. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The winding device includes: The clamping plate is located above the positioning mechanism and is used to clamp the wire reel. The telescopic device is located above the clamping plate and is used to drive the clamping plate to move up and down. The rotary device, mounted on the machine base, is used to drive the clamping plate, which in turn drives the wire reel to rotate.

3. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The lifting device includes a lifting platform for placing the wire reel and a lifting component located below the lifting platform for driving the lifting platform to rise and fall.

4. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The feeding pusher includes a rotating shaft installed between the positioning mechanism and the machine base for fixing the feeding pusher, a pusher plate installed on the rotating shaft for pushing the wire reel, and a driver for driving the pusher plate to rotate; the feeding pusher and the unloading pusher have the same structure but rotate in opposite directions.

5. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The positioning mechanism is a plate, and the positioning hole is formed on the plate.

6. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The central axis of the coil coincides with the central axis of the lifting device.

7. The automatic loading and unloading winding equipment for communication line production as described in claim 1, characterized in that, The feeding mechanism, lifting device, and unloading mechanism are all on the same horizontal plane.

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