Full-automatic filling equipment for kit

Abstract

The kit full-automatic filling equipment comprises a supporting table, a storage box is installed on the bottom face of the supporting table, a heating chamber and a water storage chamber are arranged in the storage box, a plurality of heating rods are installed on the inner wall of the heating chamber, a box body is installed on the upper surface of the supporting table, and three electric push rods are installed on the inner top wall of the box body. Water in the water storage chamber is heated through the heating rod to generate high-temperature steam, the high-temperature steam is pressurized through the pressure pump, and the pressurized steam can deeply permeate into gaps and corners of a kit, so that the comprehensiveness and thoroughness of disinfection are enhanced, and the disinfection effect is improved. Then the electric push rod is started to drive the steam spray head to move into the kit, pressurized high-temperature steam is sprayed into the kit body, the high-temperature disinfection effect on the kit body is achieved, and the high-temperature disinfection method can effectively kill bacteria and viruses in the kit; and the sanitary safety guarantee of the kit is realized.

Description

Technical Field

[0001] This utility model relates to the field of reagent kit filling technology, specifically to a fully automated reagent kit filling device. Background Technology

[0002] Reagent kit filling equipment is a device used to fill reagents into reagent kits. Compared with traditional manual filling, the important advantages of reagent kit filling equipment are that it achieves high precision, high speed, automation, and intelligence. Therefore, in modern industry, reagent kit filling equipment is widely used in clinical testing, biopharmaceuticals, medical instruments and other industries. In future industrial production, reagent kit filling equipment will continue to develop towards multi-functionality, high efficiency and intelligence.

[0003] A search revealed a utility model patent with publication number CN214216317U, which discloses a fully automated filling device for test kit production. The device includes a support plate, with motors fixedly mounted on one side of each end of the support plate. A rotating shaft is fixedly mounted on the output end of each motor, and rollers are sleeved on the outer side of the rotating shaft. A conveyor belt is movably mounted on the outer side of the rollers. Two limiting plates are fixedly mounted on both ends of the support plate. Four support columns are fixedly mounted on both sides of the top of the support plate, and a support plate is fixedly mounted on the top of each support column. Four telescopic columns are fixedly mounted on the outer side of the top of the support plate, and four second hydraulic telescopic rods are fixedly mounted on the inner side of the top of the support plate. By setting up telescopic columns, the height of the top plate can be adjusted. A glass cover allows operators to visually observe the internal mechanical operation during filling, while also preventing external contamination of the reagent solution, thus ensuring production quality while achieving rapid filling.

[0004] However, the above design still has shortcomings. The above design does not perform effective sterilization of the reagent kit during the filling process. Since the reagent kit is directly used to collect and store biological samples, its hygiene and safety are of paramount importance. If the reagent kit is contaminated during processing, it may have a serious impact on subsequent testing or treatment, and may even endanger the health of patients. Therefore, we provide a fully automated reagent kit filling device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a fully automated reagent kit filling device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic reagent kit filling device, including a support platform, a storage box installed on the bottom surface of the support platform, a heating chamber and a water storage chamber inside the storage box, multiple heating rods installed on the inner wall of the heating chamber, a box body installed on the upper surface of the support platform, three electric push rods installed on the inner top wall of the box body, multiple steam nozzles, hot air nozzles and filling needles respectively installed on the output ends of the three electric push rods, a pressure pump installed on the upper surface of the box body, an output pipe B connected to the output end of the pressure pump, the end of the output pipe B away from the pressure pump passing through the box body and connecting to the outer surface of the multiple steam nozzles, an input pipe B connected to the input end of the pressure pump, the bottom end of the input pipe B passing through the support platform and connecting to the outer surface of the storage box.

[0007] The support platform has two rotating rods rotatably mounted inside. The outer surfaces of the two rotating rods are connected to a conveyor belt. The outer surface of the conveyor belt is equipped with multiple silicone plates, and each silicone plate has multiple fixing grooves on its outer surface.

[0008] Each of the fixed slots contains multiple reagent kit bodies, and a motor is mounted on the outer surface of the support platform. The output end of the motor passes through the box and is connected to the front end of one of the rotating rods.

[0009] The support platform has two support legs installed on its bottom surface, and a controller is installed on the outer surface of the box. A fixing plate is installed on the outer surface of the two support legs.

[0010] A fan is installed on the outer surface of the fixed plate, and the output end of the fan is connected to a ventilation duct. The end of the ventilation duct away from the fan is connected to the outer surface of the storage box, and a water filling cover is installed on the outer surface of the storage box.

[0011] The outer surface of the storage box is connected to a hot air duct, and the end of the hot air duct away from the storage box passes through the support platform and the box body in sequence and then connects to the outer surface of multiple hot air nozzles.

[0012] The upper surface of the housing is equipped with a pump body A. The input end of the pump body A is connected to an input pipe A, and the output end of the pump body A is connected to an output pipe A. The end of the output pipe A away from the pump body A passes through the housing and is connected to the outer surface of multiple filling syringes.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention uses a heating rod to heat the water inside the water storage chamber, generating high-temperature steam. A pressure pump then pressurizes the steam, allowing it to penetrate deeper into the crevices and corners of the reagent kit, ensuring thorough disinfection without blind spots. This enhances the comprehensiveness and completeness of the disinfection process. An electric actuator then moves the steam nozzle inside the reagent kit, spraying the pressurized high-temperature steam onto the interior, achieving high-temperature disinfection. This method effectively kills bacteria and viruses inside the reagent kit, ensuring its hygiene and safety. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the fully automated reagent kit filling equipment of this utility model;

[0016] Figure 2 This is a side view of the fully automated reagent kit filling equipment of this utility model;

[0017] Figure 3 This is a top view of the fully automated reagent kit filling equipment of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the fully automated reagent kit filling equipment of this utility model.

[0019] In the picture:

[0020] 1. Support platform; 2. Support legs; 3. Box body; 4. Controller; 5. Motor; 6. Rotating rod; 7. Conveyor belt; 8. Silicone plate; 9. Fixing slot; 10. Reagent kit body; 11. Storage box; 12. Water filling cap; 13. Heating chamber; 14. Water storage chamber; 15. Heating rod; 16. Ventilation duct; 17. Fixing plate; 18. Fan; 19. Pump body A; 20. Input pipe A; 21. Output pipe A; 22. Output pipe B; 23. Pressure pump; 24. Input pipe B; 25. Hot air duct; 26. Electric push rod; 27. Steam nozzle; 28. Hot air nozzle; 29. ​​Filling syringe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4This utility model provides a technical solution: a fully automatic reagent kit filling device, including a support platform 1, a storage box 11 installed on the bottom surface of the support platform 1, a heating chamber 13 and a water storage chamber 14 inside the storage box 11, a plurality of heating rods 15 installed on the inner wall of the heating chamber 13, a box body 3 installed on the upper surface of the support platform 1, three electric push rods 26 installed on the inner top wall of the box body 3, a plurality of steam nozzles 27, hot air nozzles 28 and filling needles 29 respectively installed at the output ends of the three electric push rods 26, a pressure pump 23 installed on the upper surface of the box body 3, an output pipe B22 connected to the output end of the pressure pump 23, the end of the output pipe B22 away from the pressure pump 23 passes through the box body 3 and connects to the outer surface of the plurality of steam nozzles 27, an input pipe B24 connected to the input end of the pressure pump 23, the bottom end of the input pipe B24 passes through the support platform 1 and connects to the outer surface of the storage box 11.

[0023] The support platform 1 has two rotating rods 6 inside, and the outer surfaces of the two rotating rods 6 are connected to a conveyor belt 7. Multiple silicone plates 8 are installed on the outer surface of the conveyor belt 7. Multiple fixing grooves 9 are opened on the outer surface of each silicone plate 8. The reagent kit inside the fixing groove 9 is squeezed and fixed by the elasticity of the silicone plate 8 itself, so as to ensure the stability of the reagent kit body 10 during the filling process.

[0024] Each fixed slot 9 contains multiple reagent kit bodies 10. A motor 5 is installed on the outer surface of the support platform 1. The output end of the motor 5 passes through the box 3 and is connected to the front end of one of the rotating rods 6. The motor 5 drives the rotating rod 6 and the conveyor belt 7 to rotate, so that the rotation of the conveyor belt 7 realizes the transportation of the reagent kit body 10.

[0025] The support platform 1 has two support legs 2 installed on its bottom surface, and the outer surface of the housing 3 has a controller 4 installed on it. The outer surfaces of the two support legs 2 are jointly fitted with a fixing plate 17.

[0026] Among them, a fan 18 is installed on the outer surface of the fixed plate 17, and the output end of the fan 18 is connected to a ventilation duct 16. The end of the ventilation duct 16 away from the fan 18 is connected to the outer surface of the storage box 11, and a water filling cover 12 is installed on the outer surface of the storage box 11.

[0027] The outer surface of the storage box 11 is connected to the hot air duct 25. The end of the hot air duct 25 away from the storage box 11 passes through the support platform 1 and the box body 3 in sequence and is connected to the outer surface of multiple hot air nozzles 28. Air is drawn out by the fan 18 and heated by the heating rod 15. The heated hot air is blown and dried on the sterilized reagent kit body 10 by the cooperation of the hot air duct 25 and the hot air nozzles 28.

[0028] The upper surface of the housing 3 is equipped with a pump body A19. The input end of the pump body A19 is connected to an input pipe A20, and the output end of the pump body A19 is connected to an output pipe A21. The end of the output pipe A21 away from the pump body A19 passes through the housing 3 and is connected to the outer surface of multiple filling needles 29.

[0029] Working Principle: In use, first, the device is placed in the designated area using the support legs 2 to ensure stability. The reagent kit body 10 to be filled is then placed inside the fixing groove 9. The silicone plate 8 uses its elasticity to press and fix the reagent kit inside the fixing groove 9, ensuring accurate positioning of the reagent kit body 10 during the filling process. The motor 5 is started, driving the rotating rod 6 and conveyor belt 7 to rotate, thereby moving the fixed reagent kit body 10 towards the filling area. When the reagent kit body 10 reaches the designated position, the heating rod 15 is activated to heat the water inside the water storage chamber 14, generating high-temperature steam. The high-temperature steam is pressurized by the pressure pump 23, and then the electric push rod 26 is activated to move the steam nozzle 27 inside the reagent kit. The pressurized high-temperature steam sprays onto the interior of the reagent kit body 10, achieving the desired filling effect. The high-temperature sterilization effect is achieved. After sterilization, the reagent kit continues to be conveyed. The fan 18 is started to draw air and deliver it into the heating chamber 13 through the ventilation duct 16. The air around the heating rod 15 is heated into a hot airflow. The electric push rod 26 is started to drive the hot air nozzle 28 to extend into the reagent kit body 10. The sterilized reagent kit body 10 is dried by blowing air through the hot air duct 25 and the hot air nozzle 28. After drying, the reagent kit is moved to the bottom of the filling syringe 29 to prepare for filling. The electric push rod 26 is started to drive the filling syringe 29 to extend into the reagent kit. The pump body A19 is started to drive the input pipe A20 to draw reagents and fill them into the reagent kit body 10 through the output pipe A21 and the filling syringe 29. After filling, the reagent kit body 10 is moved to the outside of the box 3 for unloading, completing the entire filling process.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automated reagent kit filling device, comprising a support platform (1), characterized in that: A storage box (11) is installed on the bottom surface of the support platform (1). The storage box (11) is equipped with a heating chamber (13) and a water storage chamber (14). Multiple heating rods (15) are installed on the inner wall of the heating chamber (13). A box body (3) is installed on the upper surface of the support platform (1). Three electric push rods (26) are installed on the inner top wall of the box body (3). Multiple steam nozzles (27), hot air nozzles (28) and filling needles are respectively installed on the output ends of the three electric push rods (26). Pipe (29), a pressure pump (23) is installed on the upper surface of the box (3), the output end of the pressure pump (23) is connected to an output pipe B (22), the end of the output pipe B (22) away from the pressure pump (23) passes through the box (3) and is connected to the outer surface of multiple steam nozzles (27), the input end of the pressure pump (23) is connected to an input pipe B (24), the bottom end of the input pipe B (24) passes through the support platform (1) and is connected to the outer surface of the storage box (11).

2. The fully automated reagent kit filling equipment according to claim 1, characterized in that: The support platform (1) has two rotating rods (6) rotatably installed inside. The outer surfaces of the two rotating rods (6) are connected to a conveyor belt (7). The outer surface of the conveyor belt (7) is equipped with multiple silicone plates (8). Each silicone plate (8) has multiple fixing grooves (9) on its outer surface.

3. The fully automated reagent kit filling equipment according to claim 2, characterized in that: Each of the fixed slots (9) has multiple reagent kit bodies (10) installed inside. A motor (5) is installed on the outer surface of the support platform (1). The output end of the motor (5) passes through the box body (3) and is connected to the front end of one of the rotating rods (6).

4. The fully automated reagent kit filling equipment according to claim 1, characterized in that: The bottom surface of the support platform (1) is equipped with two support legs (2), and the outer surface of the box (3) is equipped with a controller (4). The outer surfaces of the two support legs (2) are jointly equipped with a fixing plate (17).

5. The fully automated reagent kit filling equipment according to claim 4, characterized in that: A fan (18) is installed on the outer surface of the fixed plate (17). The output end of the fan (18) is connected to a ventilation duct (16). The end of the ventilation duct (16) away from the fan (18) is connected to the outer surface of the storage box (11). A water filling cover (12) is installed on the outer surface of the storage box (11).

6. The fully automated reagent kit filling equipment according to claim 5, characterized in that: The outer surface of the storage box (11) is connected to the hot air pipe (25). The end of the hot air pipe (25) away from the storage box (11) passes through the support platform (1) and the box body (3) in sequence and then connects to the outer surface of multiple hot air nozzles (28).

7. The fully automated reagent kit filling equipment according to claim 1, characterized in that: The upper surface of the housing (3) is equipped with a pump body A (19). The input end of the pump body A (19) is connected to an input pipe A (20). The output end of the pump body A (19) is connected to an output pipe A (21). The end of the output pipe A (21) away from the pump body A (19) passes through the housing (3) and is connected to the outer surface of multiple filling needles (29).

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