Water-jet loom ultra-precision manufacturing rapid warp loosening device convenient to install

By using a limit plate and an electric telescopic rod in conjunction with the adjustment device, the problem of inconvenient adjustment of the textile beam in water jet looms is solved, enabling rapid and stable adjustment of the textile beam and wastewater treatment, thus improving installation convenience and wastewater treatment efficiency.

CN223936715UActive Publication Date: 2026-02-24QINGDAO HAOCHUNHUI METAI PROD CO LTD
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Patent Information

Application Number
CN202520163919.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-02-24
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

The existing water jet looms have inconvenient spindle adjustment, resulting in inaccurate tension adjustment, difficulties in installation and maintenance, and inconvenience in collecting the textile threads in the wastewater, which affects the performance and efficiency.

Method used

The system employs a limit plate and an electric telescopic rod in conjunction with an adjustment device to achieve stable installation and rapid tension adjustment of the textile shaft. It also uses a filter screen and a stirring roller to treat textile threads in wastewater, preventing clogging.

Benefits of technology

It enables rapid and stable adjustment of the textile shaft, improves the convenience of installation and maintenance, ensures precise tension of the textile thread, and effectively treats the textile thread in wastewater, preventing water accumulation and blockage.

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Abstract

The utility model relates to the technical field of water-jet looms, and discloses a water-jet loom ultra-precision manufacturing rapid warp loosening device convenient to install, which comprises a water-jet loom body, and a water spraying mechanism is arranged on the top side of the water-jet loom body. The electric telescopic rod is started to drive the fixing rod to move up and down, so that the distance between the fixing rod and the spinning shaft is adjusted, tensioning of spinning threads is rapidly adjusted, meanwhile, installation is convenient and rapid, maintenance and inspection are convenient, and in the adjusting process, time and labor are saved. A fixed block is limited under the action of a telescopic rod body, a sliding groove and a sliding block, so that the stability when the fixed rod is adjusted to ascend and descend is improved, the phenomena of inclination and angle deviation in the adjusting process are avoided, the precision of the device is improved, and meanwhile, when blockage accumulated water is generated, a driving motor is started to drive a stirring roller to rotate; therefore, the dredging effect is achieved, and the situation that waste water recovery is affected due to accumulated water blockage is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of water jet loom technology, specifically to a quick warp loosening device for ultra-precision manufacturing of water jet looms that is easy to install. Background Technology

[0002] Water jet looms are shuttleless looms that use jet water to pull the weft yarn through the shed. Water jet weft insertion has a greater frictional pulling force on the weft yarn than air jet weft insertion, and has less diffusion. It is suitable for the weft insertion of filaments such as synthetic fibers and glass fibers with smooth surfaces. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving. In addition, water jet weft insertion consumes less energy and has the lowest noise.

[0003] According to a search, Chinese patent document, publication number CN202122112311.5, discloses an active warp loosening device for a water-jet loom. Powered by a motor, the device uses an adjusting shaft and a spinning shaft to rotate and collect the woven yarn. A telescopic column extends and retracts, moving a connecting block within a moving groove. This connecting block then moves the spinning shaft, allowing for adjustment of the distance on the fixed shaft. This enables convenient tension adjustment, solving the problem of yarn tangling during yarn collection when the yarn roll cannot be adjusted. The device facilitates easy tension adjustment, thus improving the convenience of yarn collection and increasing overall device usability. However, during use, because the right side of the textile shaft is in a fixed position, when the motor provides power and the adjusting shaft and textile shaft work together to achieve the function of rotating and collecting the woven yarn, and then the telescopic column moves to move, driving the connecting block to move inside the moving groove, when adjusting by using the connecting block to move the textile shaft, only one end of the textile shaft can be moved. This easily leads to deviations in the adjustment angle during the adjustment process, thus affecting the use effect and causing the woven yarns to be of different tensions. Furthermore, it is more troublesome and time-consuming to install or disassemble and maintain. At the same time, by using the contact between the stirring rods to collect the woven yarns entangled in the wastewater, it is more troublesome and inconvenient to collect the woven yarns outside the stirring rods later. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an easy-to-install, ultra-precision manufacturing rapid warp loosening device for water-jet looms. It features convenient installation, easy adjustment of the tension of the textile yarn, and the ability to collect and treat the textile yarn in wastewater, thus solving the aforementioned technical problems.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a water-jet loom ultra-precision manufacturing rapid warp loosening device that is easy to install, comprising a water-jet loom body, a water-jet mechanism provided on the top side of the water-jet loom body, a textile beam provided on the inner side of the water-jet loom body, a limiting plate provided on the outer side of the left side of the textile beam, an adjusting device provided on the bottom side of the limiting plate, a fixing rod provided on the right side of the limiting plate, a recovery box provided on the inner side of the water-jet loom body, a rotating device provided on the left side of the inner side of the recovery box, and a water collection tank provided on the inner side of the water-jet loom body.

[0008] Preferably, a bearing is provided on the right side of the limiting plate, the inner diameter of the bearing is matched with the outer left end of the textile shaft, and the limiting plate and the limiting plate are a set, with a total of two sets provided.

[0009] The above technical solution facilitates the installation of the adjustment device on the bottom side of the textile shaft via the limiting plate during the installation process, and also improves the stability between the adjustment device and the textile shaft.

[0010] Preferably, the adjusting device includes a fixed seat, a slide groove, a slider, and a fixing block. The fixed seat is fixedly installed on the bottom side of the limiting plate. The slide groove is opened on the front side of the inner side of the fixed seat. A slider is provided on the inner side of the slide groove. The slide groove and the slider are a set, and a total of two sets are provided. A fixing block is fixedly installed on the side of the slider away from the slide groove.

[0011] Through the above technical solution, during the adjustment process, the fixed block is limited by the action of the telescopic rod body, the slide groove and the slider, thereby improving the stability of the adjusting fixed rod when it is raised and lowered, avoiding tilting and angle deviation during the adjustment process, and improving the accuracy of the device.

[0012] Preferably, a telescopic rod body is fixedly installed on the bottom side of the fixing block, an mounting plate is fixedly installed on the bottom side of the telescopic rod body, a fixing plate is fixedly installed between the mounting plate and the fixing seat, the mounting plate and the fixing seat are a group, and a telescopic rod body and an electric telescopic rod are respectively provided between each group of the mounting plate and the fixing seat.

[0013] The above technical solution allows for rapid adjustment of the tension of the textile thread by activating an electric telescopic rod to move the fixed rod up and down.

[0014] Preferably, the rotating device includes a drive motor, a protective shell, a stirring roller, a through hole, an isolation mesh, and a filter screen. The driving end of the drive motor is fixedly installed with the stirring roller. The through hole and the isolation mesh are arranged in a group, with four groups arranged in a ring at equal intervals on opposite sides of the protective shell.

[0015] With the above technical solution, when the wastewater flows to the bottom of the water jet loom, it is filtered by a filter screen, which facilitates the collection of the loose threads in the wastewater and makes it easy to pull out the recycling box for processing. At the same time, when blockage occurs, the drive motor is started to drive the stirring roller to rotate, thereby rotating the accumulated water and clearing the blockage, thus preventing blockage and affecting wastewater recycling.

[0016] Compared with the prior art, this utility model provides an easy-to-install, ultra-precision manufacturing rapid warp loosening device for water-jet looms, which has the following beneficial effects:

[0017] 1. When this utility model is in operation, the electric telescopic rod is activated to drive the fixed rod to move up and down, thereby adjusting the distance between the fixed rod and the textile shaft. This allows for quick adjustment of the tension of the textile thread, while also being convenient and quick to install and easy to maintain and inspect. During the adjustment process, the fixed block is limited by the telescopic rod body, the slide groove, and the slider, thereby improving the stability of the fixed rod when it is raised and lowered, avoiding tilting or angle deviation during the adjustment process, and improving the accuracy of the device.

[0018] 2. In this invention, when wastewater flows to the bottom of the water jet loom, it is filtered through a filter screen, which facilitates the collection of the loose threads in the wastewater and makes it easy to pull out the recycling box for processing. At the same time, when blockage occurs, the drive motor is started to rotate the stirring roller, thereby rotating the accumulated water and clearing the blockage, thus preventing blockage and affecting wastewater recycling. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a frontal cross-sectional view of the present invention.

[0021] Figure 3 This is a three-dimensional structural diagram of the adjustment device of this utility model;

[0022] Figure 4 This is a bottom view sectional structural diagram of the fixing base of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the recycling bin of this utility model.

[0024] The components include: 1. Water-jet loom body; 2. Water-jet mechanism; 3. Textile beam; 4. Limiting disc; 5. Adjusting device; 6. Fixing rod; 7. Recycling box; 8. Rotating device; 9. Water collection trough; 401. Bearing; 501. Fixing seat; 502. Slide groove; 503. Sliding block; 504. Fixing block; 5011. Telescopic rod body; 5012. Mounting plate; 5013. Fixing plate; 5014. Electric telescopic rod; 801. Drive motor; 802. Protective shell; 803. Agitator roller; 804. Through hole; 805. Isolation net; 806. Filter screen. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] like Figure 1-2 As shown, this utility model provides an easy-to-install ultra-precision manufacturing rapid warp loosening device for water jet looms, including a water jet loom body 1, a water jetting mechanism 2 on the top side of the water jet loom body 1, a textile shaft 3 on the inner side of the water jet loom body 1, a limiting plate 4 on the outer side of the left side of the textile shaft 3, an adjusting device 5 on the bottom side of the limiting plate 4, a fixing rod 6 on the right side of the limiting plate 4, a recovery box 7 on the inner side of the water jet loom body 1, a rotating device 8 on the left side of the inner side of the recovery box 7, and a water collection tank 9 on the inner side of the water jet loom body 1.

[0028] Specifically, a bearing 401 is provided on the right side of the limiting plate 4. The inner diameter of the bearing 401 matches the outer left end of the textile shaft 3. The limiting plate 4 and the limiting plate 4 are a set, and there are two sets in total. The advantage is that it is convenient to install the adjusting device 5 on the bottom side of the textile shaft 3 through the limiting plate 4, and at the same time, it is beneficial to improve the stability between the adjusting device 5 and the textile shaft 3.

[0029] Specifically, the adjusting device 5 includes a fixed base 501, a slide groove 502, a slider 503, and a fixed block 504. The fixed base 501 is fixedly installed on the bottom side of the limiting plate 4. The slide groove 502 is opened on the inner side of the fixed base 501. The slider 503 is provided on the inner side of the slide groove 502. The slide groove 502 and the slider 503 are a group, and there are two groups in total. The fixed block 504 is fixedly installed on the side of the slider 503 away from the slide groove 502. The advantage is that during the adjustment process, the fixed block 504 is limited by the action of the telescopic rod body 5011, the slide groove 502, and the slider 503, thereby improving the stability of the adjusting fixed rod 6 when it is raised and lowered, avoiding tilting and angle deviation during the adjustment process, and improving the accuracy of the device.

[0030] Example 2:

[0031] like Figure 3-5 As shown, this is an improvement on the previous embodiment. Specifically, a telescopic rod body 5011 is fixedly installed on the bottom side of the fixing block 504, and an mounting plate 5012 is fixedly installed on the bottom side of the telescopic rod body 5011. A fixing plate 5013 is fixedly installed between the mounting plate 5012 and the fixing seat 501. The mounting plate 5012 and the fixing seat 501 form a group, and a telescopic rod body 5011 and an electric telescopic rod 5014 are respectively provided between each group of the mounting plate 5012 and the fixing seat 501. The advantage is that by activating the electric telescopic rod 5014, the fixing rod 6 can be moved up and down, thereby adjusting the distance between the fixing rod 6 and the textile shaft 3, thus achieving rapid adjustment of the tension of the textile thread. At the same time, the installation is convenient and quick, and maintenance and inspection are easy.

[0032] Specifically, the rotating device 8 includes a drive motor 801, a protective shell 802, a stirring roller 803, a through hole 804, an isolation net 805, and a filter screen 806. The driving end of the drive motor 801 is fixedly installed with the stirring roller 803. The through hole 804 and the isolation net 805 are arranged in a group of four in a ring at equal intervals on opposite sides of the protective shell 802. The advantage is that when the wastewater flows to the bottom of the water jet loom body 1, it is filtered by the filter screen 806, which facilitates the collection of the loose threads in the wastewater and makes it easy to pull out the recycling box 7 for processing. At the same time, when blockage occurs, the drive motor 801 is started to drive the stirring roller 803 to rotate, thereby rotating the accumulated water and clearing the blockage, thus preventing blockage and affecting wastewater recycling.

[0033] In use, the textile shaft 3 is installed inside the bearing 401, and then the mounting plate 5012 is fixed to the bottom inside the water jet loom body 1 using screws. During operation, the electric telescopic rod 5014 is activated to move the fixed rod 6 up and down, thereby adjusting the distance between the fixed rod 6 and the textile shaft 3. This allows for quick adjustment of the yarn tension, convenient and quick installation, and easy maintenance and inspection. During adjustment, the fixed block 5011, the slide groove 502, and the slider 503 all contribute to the adjustment process. 04 Limiting is performed to improve the stability of the adjusting rod 6 when it is raised and lowered, avoiding tilting or angle deviation during adjustment, and improving the accuracy of the device. Then, when the wastewater flows to the bottom of the water jet loom body 1, it is filtered by the filter screen 806, which facilitates the collection of the placed threads in the wastewater and makes it easy to pull out the recycling box 7 for processing. At the same time, when blockage occurs, the drive motor 801 is started to drive the stirring roller 803 to rotate, thereby rotating the accumulated water and clearing the blockage, preventing blockage and affecting wastewater recycling.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-jet loom ultra-precision manufacturing rapid warp loosening device that is easy to install, comprising a water-jet loom body (1), characterized in that: A water jetting mechanism (2) is provided on the top side of the water jet loom body (1). A textile shaft (3) is provided on the inner side of the water jet loom body (1). A limiting plate (4) is provided on the outer side of the left side of the textile shaft (3). An adjusting device (5) is provided on the bottom side of the limiting plate (4). A fixing rod (6) is provided on the right side of the limiting plate (4). A recycling box (7) is provided on the inner side of the water jet loom body (1). A rotating device (8) is provided on the left side of the inner side of the recycling box (7). A water collection trough (9) is provided on the inner side of the water jet loom body (1).

2. The water-jet loom ultra-precision manufacturing rapid warp loosening device for easy installation according to claim 1, characterized in that: A bearing (401) is provided on the right side of the limiting plate (4). The inner diameter of the bearing (401) matches the outer left end of the textile shaft (3). The limiting plate (4) and the limiting plate (4) are a set, and there are a total of two sets.

3. The water-jet loom ultra-precision manufacturing rapid warp loosening device for easy installation according to claim 1, characterized in that: The adjusting device (5) includes a fixed seat (501), a slide groove (502), a slider (503), and a fixing block (504). The fixed seat (501) is fixedly installed on the bottom side of the limiting plate (4). The slide groove (502) is opened on the front side of the inner side of the fixed seat (501). The slider (503) is provided on the inner side of the slide groove (502). The slide groove (502) and the slider (503) are a set, and there are two sets in total. The fixing block (504) is fixedly installed on the side of the slider (503) away from the slide groove (502).

4. The easy-to-install water jet loom ultra-precision manufacturing rapid warp loosening device according to claim 3, characterized in that: The bottom side of the fixing block (504) is fixedly installed with a telescopic rod body (5011), and the bottom side of the telescopic rod body (5011) is fixedly installed with an mounting plate (5012). A fixing plate (5013) is fixedly installed between the mounting plate (5012) and the fixing seat (501). The mounting plate (5012) and the fixing seat (501) are a group, and each group of the mounting plate (5012) and the fixing seat (501) is respectively provided with a telescopic rod body (5011) and an electric telescopic rod (5014).

5. The easy-to-install water jet loom ultra-precision manufacturing rapid warp loosening device according to claim 1, characterized in that: The rotating device (8) includes a drive motor (801), a protective shell (802), a stirring roller (803), a through hole (804), an isolation net (805), and a filter screen (806). The driving end of the drive motor (801) is fixedly installed with the stirring roller (803). The through hole (804) and the isolation net (805) are arranged in a group, with four groups arranged in a ring at equal intervals on opposite sides of the protective shell (802).

Citation Information

Patent Citations

  • Positive warp loosening device of water-jet loom

    CN215593322U