Bearing mechanism for kiln car roasting

By designing the adjustment and collection mechanisms of the kiln car support system, the problem of the high intensity of manual cleaning of debris and residues on the kiln car pallets was solved, achieving automated cleaning and improving cleaning efficiency.

CN223939934UActive Publication Date: 2026-02-24HUANGGANG HUATAI KILN & FURNACE IND CO LTD
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Patent Information

Application Number
CN202520542833.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-24
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

The current method of manually cleaning debris and residue from kiln car pallets is arduous and inefficient.

Method used

A kiln car support mechanism including an adjustment mechanism and a collection mechanism was designed. The adjustment cylinder drives the pallet to tilt, automatically cleaning debris and residue into the collection bucket, reducing the intensity of manual cleaning.

Benefits of technology

It enables rapid and automatic cleaning of debris and residue from pallets, improving cleaning efficiency and reducing the tediousness of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223939934U_ABST
Patent Text Reader

Abstract

The bearing mechanism comprises a kiln car body and kiln car wheels arranged at the bottom of the kiln car body, and is characterized in that a supporting plate is hinged to the upper end of the back face of the kiln car body, the supporting plate is located at the top of the kiln car body, and an adjusting mechanism is arranged at the bottom of the kiln car body. A collecting mechanism is arranged on the back face of the kiln car body, an adjusting mechanism comprises a U-shaped frame, a transverse shaft and an adjusting air cylinder, the U-shaped frame is fixedly installed on the front face of a supporting plate, compensation wheel grooves are formed in the front face and the back face of the U-shaped frame, and movable wheels are slidably installed in the compensation wheel grooves. And a U-shaped adjusting rod is rotationally mounted outside the whole movable wheel. According to the bearing mechanism for kiln car roasting, through the arrangement of the adjusting mechanism and the collecting mechanism, sundries and residues on the top of the supporting plate can be rapidly and automatically cleaned and collected, the manual cleaning strength is reduced, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of kiln car technology, specifically a support mechanism for kiln car firing. Background Technology

[0002] Kiln cars play a crucial role in tunnel kiln firing systems. Their main function is to carry and transport ceramic blanks or semi-finished products to be fired, making the transportation and firing processes in ceramic production more efficient. During the use of kiln cars, a support mechanism is installed on top of the car to support the ceramic blanks or semi-finished products, making their transportation more stable.

[0003] In the process of developing this application, the inventors discovered that the technology has at least the following problems: existing kiln cars mostly use pallets to support ceramic blanks or semi-finished products. After firing, a large amount of debris and residue will remain on the top of the kiln car, which is mostly cleaned manually. However, the top area of ​​the kiln car is large, and manual cleaning and collection of debris and residue is arduous and inefficient. Therefore, a support mechanism for kiln car firing is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a support mechanism for kiln car firing, which has advantages such as convenient cleaning of mobile phones, and solves the problems of high intensity and low efficiency of manual cleaning of existing kiln car pallets.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a support mechanism for kiln car firing, comprising a kiln car body and kiln car wheels disposed at its bottom, a support plate hinged to the upper back of the kiln car body, the support plate being located at the top of the kiln car body, an adjustment mechanism being disposed at the bottom of the kiln car body, and a collection mechanism being disposed at the back of the kiln car body.

[0006] The adjustment mechanism includes a U-shaped frame, a horizontal shaft, and an adjustment cylinder. The U-shaped frame is fixedly installed on the front of the support plate. Compensation wheel grooves are provided on both the front and back of the U-shaped frame. A movable wheel is slidably installed inside the compensation wheel groove. A U-shaped adjustment rod is rotatably installed on the outside of the movable wheel. Limit sleeves are slidably sleeved on the left and right ends of the outside of the U-shaped adjustment rod. The limit sleeves are fixedly installed on the front of the kiln car body. The horizontal shaft is rotatably installed on the bottom of the kiln car body. A transmission rod is fixedly installed on both the front and back of the horizontal shaft. The transmission rod is movably sleeved on the outside of the U-shaped adjustment rod. A drive plate is fixedly installed on the outside of the horizontal shaft. The adjustment cylinder is hinged to the bottom of the kiln car body. The output end of the adjustment cylinder is hinged to the drive plate.

[0007] Furthermore, the collection mechanism includes a guide groove, which is fixedly installed on the back of the kiln car body. A collection bucket is inserted into the left side of the inner bottom wall of the guide groove. A positioning frame is fixedly installed on the outside of the collection bucket. The positioning frame is in contact with the inner bottom wall of the guide groove. Handles are fixedly installed at the front and rear ends of the top of the positioning frame.

[0008] Furthermore, the drive plate extends to the lower rear end of the horizontal shaft, and the rear end of the drive plate is hinged to the output end of the adjusting cylinder.

[0009] Furthermore, the transmission rod extends to the lower end of the front side of the transverse shaft.

[0010] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0011] This support mechanism for kiln car firing allows for the rapid and automatic cleaning and collection of debris and residues on the top of the pallet through the adjustment and collection mechanisms, reducing the intensity of manual cleaning and improving cleaning efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0014] Figure 3 This is a schematic diagram of the collection mechanism of this utility model.

[0015] In the diagram: 1. Kiln car body; 2. Kiln car wheel; 3. U-shaped frame; 4. Compensating wheel groove; 5. Movable wheel; 6. U-shaped adjusting rod; 7. Limiting sleeve; 8. Horizontal shaft; 9. Transmission rod; 10. Adjusting cylinder; 11. Drive plate; 12. Guide groove; 13. Collection bucket; 14. Positioning frame; 15. Handle; 16. Support plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3In this embodiment, a support mechanism for kiln car firing includes a kiln car body 1 and a kiln car wheel 2 disposed at its bottom. A support plate 16 is hinged to the upper back of the kiln car body 1. The support plate 16 is located at the top of the kiln car body 1. An adjustment mechanism is disposed at the bottom of the kiln car body 1. A collection mechanism is disposed on the back of the kiln car body 1.

[0018] In this embodiment, the adjustment mechanism includes a U-shaped frame 3, a horizontal shaft 8, and an adjustment cylinder 10. The U-shaped frame 3 is fixedly installed on the front of the support plate 16. Compensation wheel grooves 4 are provided on both the front and back of the U-shaped frame 3. Movable wheels 5 are slidably installed inside the compensation wheel grooves 4. A U-shaped adjustment rod 6 is rotatably installed on the outside of the movable wheel 5. Limit sleeves 7 are slidably sleeved on the left and right ends of the outside of the U-shaped adjustment rod 6. The limit sleeves 7 are fixedly installed on the front of the kiln car body 1. The horizontal shaft 8 is rotatably installed on the bottom of the kiln car body 1. A transmission rod 9 is fixedly installed on both the front and back of the horizontal shaft 8. The transmission rod 9 extends to the lower front end of the horizontal shaft 8 and is movably sleeved on the outside of the U-shaped adjustment rod 6. A drive plate 11 is fixedly installed on the outside of the horizontal shaft 8. The adjustment cylinder 10 is hinged to the bottom of the kiln car body 1. The output end of the adjustment cylinder 10 is hinged to the drive plate 11. The drive plate 11 extends to the lower rear end of the horizontal shaft 8 and is hinged to the output end of the adjustment cylinder 10.

[0019] The regulating cylinder 10 is located at the bottom of the kiln car body 1 to prevent it from being disturbed by high temperature.

[0020] It should be noted that the setting of the compensating wheel groove 4 and the movable wheel 5 compensates for the movement of the pallet 16; the setting of the limiting sleeve 7 effectively restricts the movement of the U-shaped adjusting rod 6.

[0021] Specifically, after the ceramic blank or semi-finished product is fired and transferred, the regulating cylinder 10 is activated to move the driving plate 11 forward, thereby causing the horizontal shaft 8 to rotate clockwise and drive the transmission rod 9 to rotate upward, causing the U-shaped regulating rod 6 to move upward, driving the movable wheel 5 to move in the compensation wheel groove 4, thereby causing the pallet 16 to rotate backward with the hinge point with the kiln car body 1 as the center, so that the pallet 16 tilts from front to back to discharge the debris and residue on its top into the collection mechanism, realizing automatic cleaning and avoiding the tediousness of manual cleaning.

[0022] In this embodiment, the collection mechanism includes a guide groove 12, which is fixedly installed on the back of the kiln car body 1. A collection bucket 13 is inserted into the left side of the inner bottom wall of the guide groove 12. A positioning frame 14 is fixedly installed on the outside of the collection bucket 13. The positioning frame 14 is in contact with the inner bottom wall of the guide groove 12. Handles 15 are fixedly installed at the front and rear ends of the top of the positioning frame 14.

[0023] It should be noted that the inner bottom wall of the guide groove 12 is an inclined surface that slopes from right to left.

[0024] Specifically, the regulating mechanism discharges debris and residue into the guide groove 12, allowing the debris and residue to enter the collection bucket 13 via the inclined surface for collection, thus avoiding the tediousness of manual collection.

[0025] Once the collection bucket 13 is finished being used, the handle 15 can be lifted and the collection bucket 13 can be removed through the positioning frame 14 for cleaning, making cleaning convenient.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A support mechanism for firing in a kiln car, comprising a kiln car body (1) and kiln car wheels (2) disposed at its bottom, characterized in that, A support plate (16) is hinged to the upper back of the kiln car body (1). The support plate (16) is located at the top of the kiln car body (1). An adjustment mechanism is provided at the bottom of the kiln car body (1). A collection mechanism is provided on the back of the kiln car body (1). The adjustment mechanism includes a U-shaped frame (3), a horizontal shaft (8), and an adjustment cylinder (10). The U-shaped frame (3) is fixedly installed on the front of the support plate (16). Compensation wheel grooves (4) are provided on both the front and back of the U-shaped frame (3). A movable wheel (5) is slidably installed inside the compensation wheel groove (4). A U-shaped adjustment rod (6) is rotatably installed on the outside of the movable wheel (5). Limit sleeves (7) are slidably sleeved on the left and right ends of the outside of the U-shaped adjustment rod (6). 7) The horizontal shaft (8) is fixedly installed on the front of the kiln car body (1). The horizontal shaft (8) is rotatably installed on the bottom of the kiln car body (1). The transmission rod (9) is fixedly installed on both the front and back of the horizontal shaft (8). The transmission rod (9) is movably sleeved on the outside of the U-shaped adjusting rod (6). The driving plate (11) is fixedly installed on the outside of the horizontal shaft (8). The adjusting cylinder (10) is hinged to the bottom of the kiln car body (1). The output end of the adjusting cylinder (10) is hinged to the driving plate (11).

2. The support mechanism for firing in a kiln car according to claim 1, characterized in that: The collection mechanism includes a guide groove (12), which is fixedly installed on the back of the kiln car body (1). A collection bucket (13) is inserted into the left side of the inner bottom wall of the guide groove (12). A positioning frame (14) is fixedly installed on the outside of the collection bucket (13). The positioning frame (14) is in contact with the inner bottom wall of the guide groove (12). A handle (15) is fixedly installed at the front and rear ends of the top of the positioning frame (14).

3. The support mechanism for firing in a kiln car according to claim 1, characterized in that: The drive plate (11) extends to the lower rear end of the horizontal shaft (8), and the rear end of the drive plate (11) is hinged to the output end of the regulating cylinder (10).

4. The support mechanism for firing in a kiln car according to claim 1, characterized in that: The transmission rod (9) extends to the lower front end of the horizontal shaft (8).