Probe spacing adjusting device compatible with multi-channel equal-spacing needle bed

By designing a multi-channel equal-spacing adjustment device, the problem of flexible adjustment of the number of channels and threaded drive in the cell testing device, which cannot be solved in the existing technology, is solved. This enables flexible adjustment of the probe spacing, reduces the cost of using the cell testing device, and improves the versatility of the device.

CN223940965UActive Publication Date: 2026-02-24广州朗天新能源科技有限公司
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Patent Information

Application Number
CN202422778335.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2026-02-24
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Traditional cell testing probe bed module designs cannot adapt to changes in the number and spacing of cell channels, necessitating redesign and increasing usage costs.

Method used

A probe spacing adjustment device compatible with multi-channel equidistant needle bed is designed. Utilizing a screw mechanism and a display, the combination of adjusting threads enables threaded transmission on the probe mounting frame, achieving equidistant adjustment. This combination of threads represents an innovation in probe design and detector design for battery cell testing devices, enabling flexible adjustment of the probe spacing.

Benefits of technology

It enables flexible adjustment of probe spacing, reduces the cost of using the cell testing device, and improves the versatility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a probe spacing adjusting device compatible with a multichannel equidistant needle bed, which belongs to the technical field of battery cell detection and comprises a mounting frame, an adjusting limit shaft is rotatably mounted on the surface of the mounting frame, and a double-pitch adjusting cylinder is sleeved on the surface of the adjusting limit shaft. The outer surface of the double-pitch adjusting cylinder is in threaded connection with a probe adjusting support and a screw sleeve shaft, a probe fixing support is fixedly installed on the surface of the screw sleeve shaft, and a probe is fixedly installed on the surface of the probe fixing support. According to the probe interval adjusting device compatible with the multi-channel equal-interval needle bed, the probes are installed on the screw rod mechanism, equal-interval and synchronous adjustment is achieved through the transmission performance of the screw rods according to transmission of different screw pitch combinations, and when the number of the channels needs to be increased or decreased, the combined adjusting screw rod structure is increased or decreased according to needs; and when the thickness of the shape of the battery core is changed and the distance is changed, the screw rod structure can be adjusted to realize equal-distance free adjustment.
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Description

Technical Field

[0001] This utility model relates to the field of battery cell testing technology, specifically to a multi-channel, equally spaced needle bed probe spacing adjustment device. Background Technology

[0002] A battery cell testing probe bed module is a device used for testing batteries (especially lithium batteries). It is mainly used to test the electrical performance of battery cells. The module usually consists of multiple probes that can be connected to the battery's contact points to measure parameters such as battery voltage, current, and internal resistance.

[0003] However, the design and use of traditional battery cell testing probe bed modules are limited by the assembly method of the required battery cell tray, which restricts the spacing of the probe group and the number of testing channels. When the required number of test cell channels and spacing change, the currently used probe bed cannot be used and needs to be redesigned and put into production. This increases the cost of using the battery cell testing device. In order to make the battery cell testing device more versatile and reduce the cost of using the device, a multi-channel equally spaced probe bed spacing adjustment device is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a compatible multi-channel equally spaced needle bed probe spacing adjustment device. It has the advantages of good versatility and reduced usage costs. It solves the problem that the design and use of traditional battery cell testing needle bed probe modules are limited by the assembly method of the required battery cell tray, which restricts the spacing of the probe group and the number of testing channels. When the required number and spacing of the battery cell testing channels change, the currently used needle bed cannot be used and needs to be redesigned and put into production, which increases the usage cost of the battery cell testing device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-channel equidistant needle bed probe spacing adjustment device, comprising a mounting frame, an adjustment limiting shaft rotatably mounted on the surface of the mounting frame, a double-pitch adjusting cylinder sleeved on the surface of the adjustment limiting shaft, a probe adjusting bracket and a screw sleeve threadedly connected to the outer surface of the double-pitch adjusting cylinder, a probe fixing bracket fixedly mounted on the surface of the screw sleeve, a probe fixedly mounted on the surface of the probe fixing bracket, and an adjusting nut fixedly mounted on one end of the adjustment limiting shaft.

[0006] Furthermore, a protective plate is fixedly installed on the surface of the mounting frame, and a mounting pad is fixedly installed on the surface of the protective plate.

[0007] Furthermore, an adjustment display located outside the mounting frame is sleeved on the surface of the adjustment limiting shaft.

[0008] Furthermore, the surface of the dual-pitch adjusting cylinder is designed with two sections of threads with different pitches. The thread pitch of the section in contact with the probe adjusting bracket and the surface of the dual-pitch adjusting cylinder is 1.0; the thread pitch of the section in contact with the screw sleeve shaft and the surface of the dual-pitch adjusting cylinder is 2.0.

[0009] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0010] This multi-channel, equally spaced needle bed probe spacing adjustment device adjusts the spacing by mounting the probes on a screw mechanism and utilizing the screw's transmission performance to achieve equally spaced, synchronous adjustment based on different screw pitch combinations. When the number of channels needs to be increased or decreased, the combined adjusting screw structure can be added or removed as needed. When the thickness of the battery cell changes, thus altering the spacing, the adjusting screw structure can achieve freely adjustable equally spaced spacing. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the dual-pitch adjusting cylinder structure of this utility model.

[0013] In the diagram: 1. Mounting frame; 2. Adjusting limit shaft; 3. Double pitch adjusting cylinder; 4. Probe adjusting bracket; 5. Screw sleeve shaft; 6. Probe fixing bracket; 7. Probe; 8. Adjusting nut; 9. Protective plate; 10. Mounting pad; 11. Adjusting display. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1 to 2This embodiment discloses a multi-channel, equally spaced needle bed probe spacing adjustment device, comprising a mounting frame 1, a protective plate 9 fixedly mounted on the surface of the mounting frame 1, a mounting pad 10 fixedly mounted on the surface of the protective plate 9, an adjustment limit shaft 2 rotatably mounted on the surface of the mounting frame 1, a double-pitch adjustment cylinder 3 sleeved on the surface of the adjustment limit shaft 2, a probe adjustment bracket 4 and a screw sleeve shaft 5 threadedly connected to the outer surface of the double-pitch adjustment cylinder 3, the surface of the double-pitch adjustment cylinder 3 being designed with two sections of threads with different pitches, the thread pitch of the contact section between the probe adjustment bracket 4 and the surface of the double-pitch adjustment cylinder 3 being 1.0; the thread pitch of the contact section between the screw sleeve shaft 5 and the surface of the double-pitch adjustment cylinder 3 being 2.0, a probe fixing bracket 6 fixedly mounted on the surface of the screw sleeve shaft 5, a probe 7 fixedly mounted on the surface of the probe fixing bracket 6, an adjustment nut 8 fixedly mounted on one end of the adjustment limit shaft 2, and an adjustment display 11 located outside the mounting frame 1 sleeved on the surface of the adjustment limit shaft 2.

[0016] It should be noted that when the adjusting limit shaft 2 rotates one revolution, the 1.0 pitch section of the double pitch adjusting cylinder 3 is driven by 1 mm; the 2.0 pitch section is driven by 2 mm; thus ensuring that the two sets of probes 7 achieve equal spacing adjustment.

[0017] An adjustment display 11 is designed in front of the adjusting nut 2-1 to achieve visual equidistant adjustment. When adjusting, the change in the value of the adjustment display 11 can be observed to determine the number of turns of the current adjustment limit shaft 2, thereby determining whether the probe 7 spacing is adjusted to the correct position.

[0018] It should be noted that the adjustment limit shaft 2 in this embodiment is an optical shaft with a limit groove, which facilitates the disassembly and assembly of the double pitch adjustment cylinder 3 while also enabling the synchronous rotation of the double pitch adjustment cylinder 3.

[0019] The working principle of the above embodiments is as follows:

[0020] In use, use a tool to screw on the adjusting nut 8 fitted on the adjusting limit shaft 2, which drives the adjusting limit shaft 2 to rotate. The mounting frame 1 limits the position of the double pitch adjusting cylinder 3. The double pitch adjusting cylinder 3 and the screw sleeve shaft 5 fit together. The double pitch adjusting cylinder 3 is designed with two sections of threads with different pitches. When the adjusting limit shaft 2 rotates one revolution, the 1.0 pitch section on the double pitch adjusting cylinder 3 is driven by 1 mm; the 2.0 pitch section is driven by 2 mm. This ensures that the two sets of probes on the double pitch adjusting cylinder 3 achieve equal spacing adjustment.

[0021] By adjusting the display 11, the change in the value of the position display 2-2 can be observed to determine the current number of turns for adjustment, thereby determining whether the probe 7 spacing is properly adjusted.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-channel equidistant needle bed probe spacing adjustment device, comprising a mounting frame (1), characterized in that: An adjusting limit shaft (2) is rotatably mounted on the surface of the mounting frame (1). A double pitch adjusting cylinder (3) is sleeved on the surface of the adjusting limit shaft (2). A probe adjusting bracket (4) and a screw sleeve shaft (5) are threadedly connected to the outer surface of the double pitch adjusting cylinder (3). A probe fixing bracket (6) is fixedly mounted on the surface of the screw sleeve shaft (5). A probe (7) is fixedly mounted on the surface of the probe fixing bracket (6). An adjusting nut (8) is fixedly mounted on one end of the adjusting limit shaft (2).

2. The multi-channel equidistant needle bed probe spacing adjustment device according to claim 1, characterized in that: A protective plate (9) is fixedly installed on the surface of the mounting frame (1), and a mounting pad (10) is fixedly installed on the surface of the protective plate (9).

3. The multi-channel equidistant needle bed probe spacing adjustment device according to claim 1, characterized in that: The adjustment limit shaft (2) is fitted with an adjustment display (11) located outside the mounting frame (1).

4. The multi-channel equidistant needle bed probe spacing adjustment device according to claim 1, characterized in that: The surface of the double-pitch adjusting cylinder (3) is designed with two sections of threads with different pitches. The thread pitch of the contact section between the probe adjusting bracket (4) and the surface of the double-pitch adjusting cylinder (3) is 1.0; the thread pitch of the contact section between the screw sleeve shaft (5) and the surface of the double-pitch adjusting cylinder (3) is 2.0.