Remote controller emission window leakage-proof detection tool and detection equipment comprising same
By combining the light control module and the vision module, the problem of missing remote control transmitter window was solved, achieving efficient and low-cost automatic detection, and improving detection quality and brand image.
Patent Information
- Application Number
- CN202520717228.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-16
AI Technical Summary
In the existing technology, quality problems caused by missing remote control transmitter windows cannot be effectively detected, resulting in a poor user experience. Furthermore, existing detection methods are inefficient, costly, and prone to missing detections.
By combining a light control module and a vision module, the light emitted from the remote control's transmission window is directed to the vision module via the light control module. The vision module then performs automatic detection, reducing the burden of manual inspection and improving detection accuracy and efficiency.
It achieves efficient automatic detection of the remote control transmitter window, reduces labor costs and false negative rate, and improves detection quality and brand image.
Smart Images
Figure CN223941117U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of remote control technology, and in particular to a remote control transmitter window leak detection fixture and a detection device including the same. Background Technology
[0002] Quality inspection is crucial during the remote control production process. Before leaving the factory, testing equipment is used to inspect parameters such as panel fonts, silkscreen logos, and display screens using visual devices. However, the transmitter window is not inspected, which leads to frequent after-sales complaints about missing transmitter windows after the remote controls leave the factory. It has been determined that the transmitter window is missing, which seriously affects the user experience.
[0003] Currently, to avoid missing transmitter windows, on-site quality inspection mainly relies on visual inspection, where inspectors directly observe the surface condition and structural integrity of the object being inspected. However, this inspection method is greatly affected by factors such as the inspector's experience and fatigue. Besides missing transmitter windows, remote control inspection also needs to address common cosmetic defects such as scratches, dirt, and steps, which also require visual inspection. Under prolonged, high-intensity visual work, inspectors experience increased fatigue, decreased attention, and reduced defect identification ability, leading to a higher probability of missed defects and the continued existence of quality issues related to missing transmitter windows.
[0004] To achieve automatic detection of missing transmitter windows, existing technologies employ fiber optic sensors. However, when determining if a transmitter window is missing, the fiber optic detection often fails due to misalignment during remote control transmission. Using the high-precision Keyence LR-W500 color sensor requires installing 16 high-precision sensors, incurring significant labor and time costs, and resulting in lengthy spare parts procurement cycles and delays in addressing quality issues. Furthermore, a missing transmitter window on the remote control leads to a poor user experience. Products with such obvious defects entering the market inevitably cause after-sales complaints, generating negative word-of-mouth, damaging the brand image, and reducing potential consumers' trust and willingness to purchase.
[0005] Therefore, there is an urgent need to design a leak-proof testing fixture for the remote control transmitter window to ensure product quality without changing the overall structure of the testing equipment. Utility Model Content
[0006] The purpose of this utility model is to provide a remote control transmitter window leak detection fixture and a detection device containing the fixture, so as to solve the technical problems of low efficiency, high intensity and easy to miss detection by manual visual inspection in the prior art; and easy failure and high cost of fiber optic detection.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] This utility model provides a remote control transmitter window leak detection fixture, including a detection base, a detection station, a light control module, and a vision module; wherein:
[0009] The testing station is set on the testing base and is used to place and test the remote control;
[0010] The vision module is located above the inspection station to use vision to detect and judge various indicators.
[0011] The light control module is located next to the detection station and is used to direct the light emitted from the remote control's emission window to the incident window of the vision module.
[0012] This utility model provides a remote control transmitter window leak detection fixture for performing transmitter leak detection on remote controls. By setting up a detection station, the remote control is placed in the detection station to await detection. The light emitted from the transmitter on the front surface of the remote control is directed by a light control module and output to a vision module located above the detection station. The vision module performs automatic leak detection. Compared with human eye detection, this reduces the workload of inspectors, alleviates their fatigue, and has the advantages of high efficiency, low possibility of missed or false detections, and improved detection quality.
[0013] As a further improvement of this utility model, the light control module includes a fixed platform, a light control mirror, and a light passage; wherein:
[0014] The light-passing port is located on one side of the detection station to allow the emitted light to pass through;
[0015] The fixed platform is installed outside the light-passing port and is used to support the light-controlling mirror;
[0016] The light-controlling mirror is tilted and arranged on the fixed platform to reflect the emitted light towards the vision module.
[0017] This utility model's light control module includes a fixing platform for fixing the light control mirror, a light-passing port for light to pass through, and a light control mirror for reflecting light. Utilizing the existing visual inspection function of the detection equipment, it cleverly detects whether the emission window is missing through mirror reflection. By selecting a low-cost, uniformly reflective mirror, the procurement cost is significantly reduced compared to high-precision, specialized sensors. Simultaneously, it reduces equipment procurement and operation / maintenance costs. Sensors have a limited lifespan due to issues such as aging electronic components and require replacement, while the mirror, as long as the material is qualified and not subjected to extreme external forces, can operate stably for a long time, and the replacement cost when damaged is also lower.
[0018] As a further improvement of this utility model, the width and height of the light-passing port are greater than the width and height of the transmitting window on the remote control.
[0019] By setting the width and height of the light-passing port to be greater than the height and width of the transmitting window on the remote control, all light rays from the transmitting window can pass through smoothly without causing light blockage, thus ensuring the amount of reflected light, the amount of light entering the vision module, and the detection accuracy.
[0020] As a further improvement of this utility model, the vision module includes one of a camera, a camcorder, or a video camera.
[0021] As a further improvement of this utility model, the fixing platform is used to fix one side of the light control mirror as an inclined structure.
[0022] Considering that the vision module also needs to perform visual inspection on other parameters of the remote control, the vision module is installed at the top of the inspection station, that is, above the remote control. In order to enable the light from the transmitter to be reflected into the vision module, the simplest arrangement structure is to set the light control mirror at an angle. Therefore, the fixed platform is set with one side as an angle, and the light control mirror is installed on the angle. The light enters from the horizontal direction, is reflected and then shines out at an angle upward, which is convenient for the vision module to receive.
[0023] As a further improvement of this utility model, the testing station includes a positioning slot, a battery slot, and a testing battery; wherein:
[0024] The positioning groove is formed on the surface of the detection base;
[0025] The battery slot is located on the side of the positioning slot away from the light control module;
[0026] The detection battery is placed inside the battery compartment.
[0027] This invention features a positioning slot for convenient placement of the remote control, which also ensures stable fixation and prevents shaking or displacement during testing. A battery slot, corresponding to the battery compartment on the remote control, allows the spring on the testing battery to contact the positive electrode and negative spring in the control cabinet when the remote control is placed inside, thus achieving electrical conductivity. This enables testing of the remote control's control functions and the display screen's output.
[0028] As a further improvement of this utility model, the sides and corners of the positioning groove are all arc-shaped transition structures.
[0029] By designing the sides and corners as arc-shaped transition structures, and with the tooling for placing the remote control recessed and rounded corners around the edges, it not only facilitates the placement and removal of the remote control but also protects the outer shell from scratches and prevents damage to the remote control.
[0030] As a further improvement of this utility model, the detection base is provided with disassembly ports corresponding to the positions on both sides of the positioning groove.
[0031] By setting up a disassembly port, it is convenient for hand or robotic arm operation when inserting and removing the remote control.
[0032] As a further improvement of this utility model, the number of the testing stations is an even number, arranged side by side along the testing base.
[0033] By setting up multiple workstations, multiple remote controls can be tested simultaneously, improving testing efficiency.
[0034] As a further improvement of this utility model, the number of vision modules is half the number of inspection stations, and each vision module is set up corresponding to two adjacent inspection stations.
[0035] The testing fixture of this utility model has an investment cost of only two lenses, or 16 yuan. It is inexpensive, easy to purchase and use, and can be quickly debugged and optimized for use with existing testing equipment. The cost of subsequent operation, maintenance and replacement of damaged parts is also low. It is easy to purchase and can be used in a timely manner to follow up on problems.
[0036] The present invention provides a testing device, including the remote control transmitter window leak detection fixture.
[0037] As a further improvement of this utility model, the detection device is a remote control visual inspection device.
[0038] The testing equipment of this invention can effectively solve the problem of missing remote control transmitter windows, ensure the efficiency of product quality testing and product consistency, prevent products with obvious defects from entering the market, enhance brand image, and increase potential consumers' trust in and willingness to purchase brand products. Attached Figure Description
[0039] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0040] Figure 1 This is a three-dimensional structural schematic diagram (I) of the leak-proof detection fixture for the remote control transmitter window of this utility model;
[0041] Figure 2 This is a three-dimensional structural schematic diagram (II) of the leak-proof detection fixture for the remote control transmitter window of this utility model;
[0042] Figure 3 This is a three-dimensional structural diagram (III) of the remote control transmitter window leak detection fixture of this utility model;
[0043] Figure 4 This is a top view of the leak-proof detection fixture for the remote control transmitter window of this utility model;
[0044] Figure 5 This is a bottom view of the leak-proof detection fixture for the remote control transmitter window of this utility model;
[0045] Figure 6 This is a side view of the leak-proof detection fixture for the remote control transmitter window of this utility model;
[0046] Figure 7 This is a left view of the leak-proof detection fixture for the remote control transmitter window of this utility model.
[0047] In the diagram: 1. Detection base; 2. Positioning slot; 3. Battery slot; 4. Disassembly / removal port; 5. Light passage port; 6. Fixing platform; 7. Light control mirror. Detailed Implementation
[0048] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0049] Example 1:
[0050] like Figures 1-7 As shown, this utility model provides a remote control transmitter window leak detection fixture, including a detection base 1, a detection station, a light control module, and a vision module; wherein:
[0051] The testing station is set on the testing base 1 and is used to place and test the remote control;
[0052] The vision module is set above the inspection station to use vision to detect and judge various indicators;
[0053] The light control module is located next to the detection station and is used to direct the light emitted from the remote control's emission window to the entrance window of the vision module.
[0054] This utility model provides a remote control transmitter window leak detection fixture for performing transmitter leak detection on remote controls. By setting up a detection station, the remote control is placed in the detection station to await detection. The light emitted from the transmitter on the front surface of the remote control is directed by a light control module and output to a vision module located above the detection station. The vision module performs automatic leak detection. Compared with human eye detection, this reduces the workload of inspectors, alleviates their fatigue, and has the advantages of high efficiency, low possibility of missed or false detections, and improved detection quality.
[0055] It should be noted that the remote control transmitter window leak detection fixture of this utility model can be used in conjunction with a remote control visual inspection device. The visual module can be shared with the visual module of the inspection device; that is, the visual module in the inspection device can simultaneously function as the visual module in the leak detection fixture. This structural design reduces the number of visual modules required, simplifies the equipment composition, and lowers costs.
[0056] Considering that the vision module of the remote control vision inspection equipment is located on the top of the remote control and is used to visually inspect the text, logo, and display on the remote control, in order to use the vision module to simultaneously perform transmitter leak detection, it is necessary to guide the light from the transmitter at the front end of the remote control into the vision module. Therefore, a light control module is set up next to the inspection station to guide the light into the vision module, thereby performing transmitter leak detection through the vision module.
[0057] like Figure 1 As shown, in one optional embodiment of this utility model, the light control module includes a fixed platform 6, a light control mirror 7, and a light passage 5; wherein:
[0058] The light-passing port 5 is located on one side of the inspection station to allow the emitted light to pass through without obstruction;
[0059] The fixed platform 6 is installed outside the light passage 5 to support the light control mirror 7;
[0060] The light-controlling mirror 7 is tilted on the fixed platform 6 to reflect the emitted light toward the vision module.
[0061] To allow more light to enter the vision module, the installation height and position of the vision module, as well as the tilt angle of the light control mirror 7, can be adjusted. In actual use, the settings can be selected according to the situation.
[0062] The light control module of this invention includes a fixing platform 6 for fixing the light control mirror 7, a light-passing port 5 for light to pass through, and a light control mirror 7 for reflecting light. Utilizing the existing visual inspection function of the detection equipment, it cleverly detects whether the emission window is missing through mirror reflection. By selecting a low-cost and uniformly reflective mirror, the procurement cost is significantly reduced compared to high-precision, specialized sensors. Simultaneously, it reduces equipment procurement and operation / maintenance costs. Sensors have a limited lifespan due to issues such as aging electronic components and require replacement, while the mirror, as long as the material is qualified and not subjected to extreme external forces, can operate stably for a long time, and the replacement cost is also lower once damaged.
[0063] like Figure 2 As shown, in this embodiment, the width and height of the light port 5 are greater than the width and height of the transmitting window on the remote controller.
[0064] By setting the width and height of the light-passing port 5 to be greater than the height and width of the transmitting window on the remote control, all light rays from the transmitting window can pass through smoothly without causing light blockage, thus ensuring the amount of reflected light, the amount of light entering the vision module, and the detection accuracy.
[0065] It should be noted that in this embodiment, the vision module includes one of a camera, a camcorder, or a video camera, and the specific device used depends on the actual needs.
[0066] like Figure 2 and Figure 7 As shown, as a further improvement of this utility model, the side of the fixing platform 6 used to fix the light control mirror 7 is a sloping structure.
[0067] The fixed platform 6 can be integrated with the detection base 1, or it can be connected to the detection base 1 via a connector.
[0068] To ensure that the reflected light can enter the vision module, the installation height of the light control mirror 7 should be related to the light output position of the emission window, and the specific height depends on the optical principle.
[0069] Furthermore, the light control mirror 7 can be made of either ordinary optical mirror or acrylic mirror.
[0070] Considering that the vision module also needs to perform visual detection on other parameters of the remote control, the vision module is installed at the top of the detection station, that is, above the remote control. In order to enable the light from the transmitter to be reflected into the vision module, the simplest arrangement structure is that the light control mirror 7 is tilted. Therefore, the fixed platform 6 is set with one side as a slope, and the light control mirror 7 is installed on the slope. The light enters from the horizontal direction, is reflected and then shines out obliquely upward, which is convenient for the vision module to receive.
[0071] like Figures 1-7As shown, as a further improvement of this utility model, the testing station includes a positioning groove 2, a battery groove 3, and a testing battery (not shown in the figure); wherein:
[0072] The positioning groove 2 is formed on the surface of the detection base 1; it is formed by a downward indentation on the surface of the detection base 1.
[0073] Battery slot 3 is located on the side of positioning slot 2 away from the light control module; battery slot 3 is deeper than positioning slot 2 and is used to place test batteries; the test batteries include several dry cell batteries or rechargeable batteries, which are connected by wires, and spring contacts are set at both ends of the batteries at corresponding positions. The spring contacts abut against the negative and positive electrode plates of the springs in the battery compartment of the remote control to perform power-on tests.
[0074] The test battery is placed in battery slot 3.
[0075] This utility model facilitates the placement of the remote control by setting a positioning groove 2. The positioning groove 2 also ensures the stable fixation of the remote control, preventing shaking or displacement during the testing process. By setting a battery slot 3 inside the positioning groove 2, which corresponds to the battery compartment position on the remote control, when the remote control is placed in the positioning groove 2, the spring on the test battery in the battery slot 3 can contact the positive electrode plate and the negative spring in the control cabinet, thereby achieving electrical conduction. This enables the testing of the remote control's control function and the display screen's display.
[0076] To prevent scratches on the remote control casing, in this embodiment, the sides and corners of the positioning groove 2 are all arc-shaped transition structures.
[0077] By designing the sides and corners as arc-shaped transition structures, and with the tooling for placing the remote control recessed and rounded corners around the edges, it not only facilitates the placement and removal of the remote control but also protects the outer shell from scratches and prevents damage to the remote control.
[0078] To facilitate the handling of the remote control, the detection base 1 is provided with disassembly ports 4 on both sides corresponding to the positioning slot 2.
[0079] By setting up the disassembly port 4, it is convenient to insert and remove the remote control by hand or robotic arm.
[0080] To improve testing efficiency, in this embodiment, the number of testing stations is an even number, arranged side by side along the testing base 1.
[0081] Specifically, there are four testing stations, which can test four remote controls simultaneously.
[0082] By setting up multiple workstations, multiple remote controls can be tested simultaneously, improving testing efficiency.
[0083] As a further improvement of this utility model, the number of vision modules is half the number of inspection stations, and each vision module is set up corresponding to two adjacent inspection stations. That is, when four inspection stations are set up, two vision modules are set up, and each vision module corresponds to two inspection stations. When the remote control of one inspection station is performing other parameter detection, the remote control of the other inspection station can be subjected to anti-missing detection. The two inspection stations can be alternated, thereby achieving efficient detection.
[0084] The testing fixture of this utility model has an investment cost of only two lenses, or 16 yuan. It is inexpensive, easy to purchase and use, and can be quickly debugged and optimized for use with existing testing equipment. The cost of subsequent operation, maintenance and replacement of damaged parts is also low. It is easy to purchase and can be used in a timely manner to follow up on problems.
[0085] The detection method of this utility model remote control transmitter window leak detection fixture includes the following steps:
[0086] Step 1: The vision module (camera) displays the remote control transmitter window based on light reflection from the mirror;
[0087] Step 2: The reflected light is adjusted to a suitable angle to enter the lens of the visual inspection camera. The camera is placed in a position that can receive the reflected light, and the optical axis of the lens coincides with the reflected light.
[0088] Step 3: Adjust the camera height and mirror angle to ensure that the entire emission window is within the camera's field of view and that the image is free from obvious distortion. Use the images captured by the camera to determine whether the emission window is missing.
[0089] Example 2:
[0090] like Figures 1-7 As shown, this utility model provides a detection device, which is a remote control visual inspection device; the detection device includes the aforementioned remote control transmitter window leak-proof detection fixture. The remote control transmitter window leak-proof detection fixture is an improvement on the original remote control visual inspection device. By adding the remote control transmitter window leak-proof detection fixture, the principle of mirror reflection is used to detect whether the remote control transmitter window is installed. During installation, the center of the mirror is aligned with the transmitter window.
[0091] The remote control transmitter window leak detection fixture includes a detection base 1, a detection station, a light control module, and a vision module; wherein:
[0092] The testing station is set on the testing base 1 and is used to place and test the remote control;
[0093] The vision module is set above the inspection station to use vision to detect and judge various indicators;
[0094] The light control module is located next to the detection station and is used to direct the light emitted from the remote control's emission window to the entrance window of the vision module.
[0095] This utility model provides a remote control transmitter window leak detection fixture for performing transmitter leak detection on remote controls. By setting up a detection station, the remote control is placed in the detection station to await detection. The light emitted from the transmitter on the front surface of the remote control is directed by a light control module and output to a vision module located above the detection station. The vision module performs automatic leak detection. Compared with human eye detection, this reduces the workload of inspectors, alleviates their fatigue, and has the advantages of high efficiency, low possibility of missed or false detections, and improved detection quality.
[0096] It should be noted that the remote control transmitter window leak detection fixture of this utility model can be used in conjunction with a remote control visual inspection device. The visual module can be shared with the visual module of the inspection device; that is, the visual module in the inspection device can simultaneously function as the visual module in the leak detection fixture. This structural design reduces the number of visual modules required, simplifies the equipment composition, and lowers costs.
[0097] Considering that the vision module of the remote control vision inspection equipment is located on the top of the remote control and is used to visually inspect the text, logo, and display on the remote control, in order to use the vision module to simultaneously perform transmitter leak detection, it is necessary to guide the light from the transmitter at the front end of the remote control into the vision module. Therefore, a light control module is set up next to the inspection station to guide the light into the vision module, thereby performing transmitter leak detection through the vision module.
[0098] like Figure 1 As shown, in one optional embodiment of this utility model, the light control module includes a fixed platform 6, a light control mirror 7, and a light passage 5; wherein:
[0099] The light-passing port 5 is located on one side of the inspection station to allow the emitted light to pass through without obstruction;
[0100] The fixed platform 6 is installed outside the light passage 5 to support the light control mirror 7;
[0101] The light-controlling mirror 7 is tilted on the fixed platform 6 to reflect the emitted light toward the vision module.
[0102] To allow more light to enter the vision module, the installation height and position of the vision module, as well as the tilt angle of the light control mirror 7, can be adjusted. In actual use, the settings can be selected according to the situation.
[0103] The light control module of this invention includes a fixing platform 6 for fixing the light control mirror 7, a light-passing port 5 for light to pass through, and a light control mirror 7 for reflecting light. Utilizing the existing visual inspection function of the detection equipment, it cleverly detects whether the emission window is missing through mirror reflection. By selecting a low-cost and uniformly reflective mirror, the procurement cost is significantly reduced compared to high-precision, specialized sensors. Simultaneously, it reduces equipment procurement and operation / maintenance costs. Sensors have a limited lifespan due to issues such as aging electronic components and require replacement, while the mirror, as long as the material is qualified and not subjected to extreme external forces, can operate stably for a long time, and the replacement cost is also lower once damaged.
[0104] like Figure 2 As shown, in this embodiment, the width and height of the light port 5 are greater than the width and height of the transmitting window on the remote controller.
[0105] By setting the width and height of the light-passing port 5 to be greater than the height and width of the transmitting window on the remote control, all light rays from the transmitting window can pass through smoothly without causing light blockage, thus ensuring the amount of reflected light, the amount of light entering the vision module, and the detection accuracy.
[0106] It should be noted that in this embodiment, the vision module includes one of a camera, a camcorder, or a video camera, and the specific device used depends on the actual needs.
[0107] like Figure 2 and Figure 7 As shown, as a further improvement of this utility model, the side of the fixing platform 6 used to fix the light control mirror 7 is a sloping structure, such as a 45-degree sloping structure.
[0108] The fixed platform 6 can be integrated with the detection base 1, or it can be connected to the detection base 1 via a connector.
[0109] To ensure that the reflected light enters the vision module, the installation height of the light-controlling mirror 7 should be related to the light output position of the emission window. For example, the center of the mirror should be aligned with the center of the emission window, but the specific height depends on optical principles. During installation, ensure accurate positioning to guarantee that all light from the emission window reaches the mirror.
[0110] Furthermore, the light control mirror 7 can be made of either ordinary optical mirror or acrylic mirror.
[0111] After light shines through the emission window onto the lens, it is reflected and changes direction according to the law of reflection. The reflected light then enters the lens of the vision inspection camera at a suitable angle. To reduce reflection loss, an anti-reflection coating is applied to the lens surface.
[0112] Considering that the vision module also needs to perform visual detection on other parameters of the remote control, the vision module is installed at the top of the detection station, that is, above the remote control. In order to enable the light from the transmitter to be reflected into the vision module, the simplest arrangement structure is that the light control mirror 7 is tilted. Therefore, the fixed platform 6 is set with one side as a slope, and the light control mirror 7 is installed on the slope. The light enters from the horizontal direction, is reflected and then shines out obliquely upward, which is convenient for the vision module to receive.
[0113] Visual module (camera) debugging: Place the camera in a position that can receive reflected light, adjust the camera's height and angle so that the lens optical axis coincides with the reflected light, determine the optimal position through multiple tests, and ensure that the entire emission window is imaged within the camera's field of view and that the image has no obvious distortion.
[0114] During use, the image captured by the camera is analyzed using the image analysis function of the remote control's vision device to determine if the transmitter window is missing. If there is no light reflection or abnormal reflected light at the location corresponding to the transmitter window in the image, it is determined that the transmitter window is missing, and the faulty remote control can be sorted out through the device's automatic sorting function.
[0115] like Figures 1-7 As shown, as a further improvement of this utility model, the testing station includes a positioning groove 2, a battery groove 3, and a testing battery (not shown in the figure); wherein:
[0116] The positioning groove 2 is formed on the surface of the detection base 1; it is formed by a downward indentation on the surface of the detection base 1.
[0117] Battery slot 3 is located on the side of positioning slot 2 away from the light control module; battery slot 3 is deeper than positioning slot 2 and is used to place test batteries; the test batteries include several dry cell batteries or rechargeable batteries, which are connected by wires, and spring contacts are set at both ends of the batteries at corresponding positions. The spring contacts abut against the negative and positive electrode plates of the springs in the battery compartment of the remote control to perform power-on tests.
[0118] The test battery is placed in battery slot 3.
[0119] This utility model facilitates the placement of the remote control by setting a positioning groove 2. The positioning groove 2 also ensures the stable fixation of the remote control, preventing shaking or displacement during the testing process. By setting a battery slot 3 inside the positioning groove 2, which corresponds to the battery compartment position on the remote control, when the remote control is placed in the positioning groove 2, the spring on the test battery in the battery slot 3 can contact the positive electrode plate and the negative spring in the control cabinet, thereby achieving electrical conduction. This enables the testing of the remote control's control function and the display screen's display.
[0120] To prevent scratches on the remote control casing, in this embodiment, the sides and corners of the positioning groove 2 are all arc-shaped transition structures.
[0121] By designing the sides and corners as arc-shaped transition structures, and with the tooling for placing the remote control recessed and rounded corners around the edges, it not only facilitates the placement and removal of the remote control but also protects the outer shell from scratches and prevents damage to the remote control.
[0122] To facilitate the handling of the remote control, the detection base 1 is provided with disassembly ports 4 on both sides corresponding to the positioning slot 2.
[0123] By setting up the disassembly port 4, it is convenient to insert and remove the remote control by hand or robotic arm.
[0124] To improve testing efficiency, in this embodiment, the number of testing stations is an even number, arranged side by side along the testing base 1.
[0125] Specifically, there are four testing stations, which can test four remote controls simultaneously.
[0126] By setting up multiple workstations, multiple remote controls can be tested simultaneously, improving testing efficiency.
[0127] As a further improvement of this utility model, the number of vision modules is half the number of inspection stations, and each vision module is set up corresponding to two adjacent inspection stations. That is, when four inspection stations are set up, two vision modules are set up, and each vision module corresponds to two inspection stations. When the remote control of one inspection station is performing other parameter detection, the remote control of the other inspection station can be subjected to anti-missing detection. The two inspection stations can be alternated, thereby achieving efficient detection.
[0128] The testing equipment of this utility model can effectively solve the problem of missing transmitter windows in remote controls, ensure the efficiency of product quality testing and product consistency, prevent products with obvious defects from entering the market, achieve automatic sorting of missing transmitter windows, completely reduce after-sales quality to zero, achieve the goal of quality requirements, enhance brand image, and increase potential consumers' trust in and willingness to purchase brand products.
[0129] This utility model can be engraved according to the size of the YBE remote control and other models produced. It is an improvement on the original tooling. The tooling is recessed in the position where the remote control is placed, and the rounded corners around the edges are used to protect the shell from scratches. Now, a notch is engraved on the tooling at the remote control's transmitter window to facilitate mirror reflection to detect whether it is installed.
[0130] First, it should be noted that "inward" refers to the direction towards the center of the storage space, while "outward" refers to the direction away from the center of the storage space.
[0131] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the appendix. Figure 1 The orientations or positional relationships shown are for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0132] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0133] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0134] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0135] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0136] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A remote control transmitter window leak detection fixture, characterized in that, Includes a detection base, detection station, light control module, and vision module; among which: The testing station is set on the testing base and is used to place and test the remote control; The vision module is located above the inspection station to use vision to detect and judge various indicators. The light control module is located next to the detection station and is used to direct the light emitted from the remote control's emission window to the incident window of the vision module.
2. The remote control transmitter window leak detection fixture according to claim 1, characterized in that, The light control module includes a fixed platform, a light control mirror, and a light passage; wherein: The light-passing port is located on one side of the detection station to allow the emitted light to pass through; The fixed platform is installed outside the light-passing port and is used to support the light-controlling mirror; The light-controlling mirror is tilted and arranged on the fixed platform to reflect the emitted light towards the vision module.
3. The remote control transmitter window leak detection fixture according to claim 2, characterized in that, The width and height of the light-transmitting port are greater than the width and height of the transmitting window on the remote control.
4. The remote control transmitter window leak detection fixture according to claim 2, characterized in that, The fixing platform is used to fix one side of the light control mirror as an inclined structure.
5. The remote control transmitter window leak detection fixture according to claim 1, characterized in that, The testing station includes a positioning slot, a battery slot, and a testing battery; wherein: The positioning groove is formed on the surface of the detection base; The battery slot is located on the side of the positioning slot away from the light control module; The detection battery is placed inside the battery compartment.
6. The remote control transmitter window leak detection fixture according to claim 5, characterized in that, The sides and corners of the positioning groove are all arc-shaped transition structures.
7. The remote control transmitter window leak detection fixture according to claim 5, characterized in that, The detection base has disassembly ports on both sides corresponding to the positioning groove.
8. The remote control transmitter window leak detection fixture according to claim 1, characterized in that, The number of testing stations is even, and they are arranged side by side along the testing base.
9. The remote control transmitter window leak detection fixture according to claim 8, characterized in that, The number of vision modules is half the number of inspection stations, and each vision module is set up corresponding to two adjacent inspection stations.
10. A testing device, characterized in that, Includes the remote control transmitter window leak detection fixture as described in any one of claims 1-9.