Multi-station chip inductor production slotting device

By designing the adjustment and dust reduction mechanism of the multi-station surface mount inductor production grooving device, the problem of the inability to adjust the grooving size and depth was solved, thereby improving grooving efficiency and accuracy as well as dust reduction effect.

CN223941650UActive Publication Date: 2026-02-24ZHEJIANG KELIANGFU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520026007.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-02-24
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Existing surface mount inductor production equipment cannot adjust the size and depth of the slots according to actual conditions, and its dust reduction efficiency is not high.

Method used

A multi-station surface mount inductor production grooving device was designed, comprising an adjustment mechanism and a dust suppression mechanism. The adjustment mechanism uses components such as a slide, screw, screw hole block, and motor to adjust the size and depth of the grooving, while the dust suppression mechanism uses a water tank, water pump, and atomizing nozzle to achieve efficient dust suppression.

Benefits of technology

It enables flexible adjustment of the size and depth of the slots, improving the efficiency and accuracy of slotting, while effectively suppressing dust and enhancing the cleanliness of the production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chip inductors, and discloses a multi-station chip inductor production slotting device which comprises a workbench, an adjusting mechanism is arranged on the workbench, the adjusting mechanism comprises a sliding groove, and the sliding groove is formed in the workbench. A chip inductor needing to be slotted is placed in the fixing frame, one face of the chip inductor makes contact with the rotating disc, then the driven clamping plate is pushed to move through the inner rod of the electric push rod, the chip inductor can be clamped and fixed through the driven clamping plate and the rotating disc, the rotating disc is driven to rotate through the output end of the second motor, and the chip inductor is fixed through the rotating disc. The chip inductor can be driven to rotate by rotating the hydraulic rod, a grooving task can be carried out in cooperation with the grooving device, the grooving device is pushed to move through the inner rod of the hydraulic rod, and therefore the grooving depth can be adjusted according to actual requirements.
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Description

Technical Field

[0001] This utility model relates to the field of surface mount inductor technology, specifically a multi-station surface mount inductor production grooving device. Background Technology

[0002] Surface mount inductors are typically constructed by winding coils onto a magnetic core, and are characterized by their small size, light weight, easy installation, and stable performance. They are primarily used in electronic circuits for functions such as filtering, oscillation, delay, and impedance matching, and are widely used in various electronic devices, such as mobile phones, computers, televisions, and audio equipment, playing a crucial role in the normal operation and performance optimization of the circuits.

[0003] According to Chinese Patent Publication No. CN215299052U, this utility model discloses a dust-free grooving device for surface mount inductor production, relating to the field of surface mount inductor production. It includes a motherboard, a placement seat mounted on the upper surface of the motherboard, a motor mounted on the upper surface of the placement seat, an output shaft rotatably connected to one surface of the motor, a main baffle fixedly mounted on the side of the output shaft, a secondary baffle movably connected to the side of the output shaft, a surface mount inductor body connected to the side of the output shaft, a support column mounted on the upper surface of the motherboard, a telescopic column mounted on the upper surface of the support column, and a grooving device mounted on the lower surface of the telescopic column. The main baffle and the auxiliary baffle work together to easily fix the position of the surface mount inductor, facilitate slotting of the surface mount inductor, increase the accuracy of slotting, and improve the speed and efficiency of slotting. The motor drives the surface mount inductor body to rotate through the output shaft, which facilitates slotting of the surface mount inductor body. The limit handle is used to align the limit rod with the round hole and the round slot and insert it to fix the height of the telescopic column, which facilitates slotting of the surface mount inductor body. However, the device mentioned above does not have an adjustment mechanism. When slotting, it is impossible to adjust the size and depth of the slot according to the actual situation. In addition, the dust suppression structure is set on one side, resulting in low dust suppression efficiency. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a multi-station chip inductor production grooving device.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: A multi-station surface mount inductor production grooving device includes a worktable, an adjustment mechanism on the worktable, and a slide groove on the worktable. A screw is rotatably connected to one side of the inner wall of the slide groove via a bearing. A screw hole block is threaded onto the outer wall of the screw. A fixing frame is fixedly installed on the top of the screw hole block. A limit groove is formed at the bottom of the inner wall of the slide groove, and a limit block is slidably connected to the inner wall of the limit groove. The limit block is fixedly connected to the screw hole block. A first motor is fixedly installed on one side of the worktable, and the output end of the first motor is fixedly connected to the other end of the screw.

[0008] Preferably, the workbench is further equipped with a dust suppression mechanism, which includes a water storage tank. The water storage tank is fixedly installed on the top of the workbench, and a water inlet pipe is fixedly installed on the top of the water storage tank. With this preferred embodiment, when the water storage tank is empty, water can be added to the tank through the water inlet pipe.

[0009] Preferably, the dust suppression mechanism further includes a water pump, which is fixedly installed on the top of the workbench and connected to a water storage tank via a connecting pipe. An atomizing nozzle is fixedly installed at the bottom of the water pump. With this preferred embodiment, the atomizing nozzle sprays water in atomized form, which can suppress dust during the grooving process.

[0010] Preferably, a second motor is fixedly mounted on one side of the fixed frame, and a turntable is fixedly mounted on the output end of the second motor. With this preferred embodiment, the output end of the second motor drives the turntable to rotate, thereby driving the surface-mount inductor to rotate.

[0011] Preferably, an electric actuator is fixedly installed on the other side of the fixed frame, and the inner rod of the electric actuator is rotatably connected to a driven clamping plate via a bearing. With this preferred embodiment, the inner rod of the electric actuator pushes the driven clamping plate to move, and the driven clamping plate and the turntable can clamp and fix the surface mount inductor.

[0012] Preferably, a hydraulic rod is also fixedly installed on the worktable, and a grooving device is fixedly installed inside the hydraulic rod. With this preferred embodiment, the inner rod of the hydraulic rod pushes the grooving device to move, thereby adjusting the grooving depth according to actual needs.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a multi-station chip inductor production grooving device, which has the following beneficial effects:

[0015] 1. This multi-station surface mount inductor grooving device, through the coordinated action of an adjusting mechanism, a second motor, a turntable, an electric push rod, a driven clamping plate, a hydraulic rod, and a grooving device, places the surface mount inductor to be grooved inside a fixed frame, ensuring one side of the inductor contacts the turntable. The driven clamping plate is then moved by the inner rod of the electric push rod, clamping and fixing the inductor to the turntable. The output of the second motor drives the turntable to rotate, thus rotating the inductor. The grooving device, in conjunction with the hydraulic rod, performs the grooving task. The grooving device is moved by the inner rod of the hydraulic rod, allowing adjustment of the grooving depth according to actual needs. The output of the first motor drives a fixedly connected screw to rotate, causing the screw hole block to move within the groove wall, thus moving a limiting block within the limiting groove wall, thereby limiting the screw hole block. The screw hole block then moves all components on the fixed frame, allowing adjustment of the grooving size according to actual needs, facilitating easy adjustment.

[0016] 2. This multi-station surface mount inductor grooving device, with the cooperation of a dust suppression mechanism, can extract water from the water storage tank. When the water storage tank is empty, water can be added to the tank through the water inlet pipe, and then sprayed out through an atomizing nozzle. The atomized water can suppress dust during the grooving process, preventing the dust generated during grooving from spreading. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0020] Figure 3 This is a side view sectional structural diagram of the present invention.

[0021] In the diagram: 1. Workbench; 21. Adjustment mechanism; 211. Slide groove; 212. Screw; 213. Screw hole block; 214. Fixing frame; 215. Limiting groove; 216. Limiting block; 217. First motor; 31. Dust suppression mechanism; 311. Water storage tank; 312. Water inlet pipe; 313. Water pump; 314. Atomizing nozzle; 4. Second motor; 5. Turntable; 6. Electric actuator; 7. Driven clamp; 8. Hydraulic rod; 9. Grooving device. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1

[0024] like Figure 1-3 As shown, this utility model provides a multi-station surface mount inductor production grooving device, including a workbench 1. An adjustment mechanism 21 is provided on the workbench 1. The adjustment mechanism 21 includes a slide 211, which is formed on the workbench 1. A screw 212 is rotatably connected to one side of the inner wall of the slide 211 via a bearing. A screw hole block 213 is threaded onto the outer wall of the screw 212. A fixing frame 214 is fixedly installed on the top of the screw hole block 213. A limit groove 215 is formed at the bottom of the inner wall of the slide 211. A limit block 216 is slidably connected to the inner wall of the limit groove 215. The limit block 216 is fixedly connected to the screw hole block 213. The limit block 216 is positioned at the limit. The inner wall of the groove 215 moves to limit the screw hole block 213. A first motor 217 is fixedly installed on one side of the worktable 1. The output end of the first motor 217 is fixedly connected to the other end of the screw 212. A second motor 4 is fixedly installed on one side of the fixed frame 214. A turntable 5 is fixedly installed on the output end of the second motor 4. An electric push rod 6 is fixedly installed on the other side of the fixed frame 214. The inner rod of the electric push rod 6 is rotatably connected to the driven clamping plate 7 through a bearing. A hydraulic rod 8 is also fixedly installed on the worktable 1. A grooving tool 9 is fixedly installed on the inner rod of the hydraulic rod 8. The surface mount inductor rotates and, in conjunction with the grooving tool 9, can perform the grooving task.

[0025] In this embodiment, the surface-mount inductor to be slotted is placed inside the fixed frame 214, so that one side of the surface-mount inductor contacts the turntable 5. Then, by activating the electric push rod 6, the inner rod of the electric push rod 6 pushes the driven clamping plate 7 to move. The driven clamping plate 7 and the turntable 5 can clamp and fix the surface-mount inductor. By activating the second motor 4, the output end of the second motor 4 drives the turntable 5 to rotate, thereby driving the surface-mount inductor to rotate. With the help of the slotting device 9, the slotting task can be performed. By activating the hydraulic rod 8, the inner rod of the hydraulic rod 8 pushes the slotting device 9 to move. The depth of the slot can be adjusted according to actual needs. By starting the first motor 217, the output end of the first motor 217 drives the fixedly connected screw 212 to rotate, thereby driving the screw hole block 213 with threaded sleeve on the outer wall of the screw 212 to move in the inner wall of the slide groove 211, thereby driving the limiting block 216 to move in the inner wall of the limiting groove 215, thereby achieving the purpose of limiting the screw hole block 213. The screw hole block 213 then drives all the components on the fixed frame 214 to move, and the size of the slot can be adjusted according to actual needs, so as to facilitate adjustment.

[0026] Example 2

[0027] like Figure 1-3 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, a dust suppression mechanism 31 is also provided on the workbench 1. The dust suppression mechanism 31 includes a water storage tank 311, which is fixedly installed on the top of the workbench 1. A water inlet pipe 312 is fixedly installed on the top of the water storage tank 311. When there is no water inside the water storage tank 311, water can be added to the water storage tank 311 through the water inlet pipe 312. The dust suppression mechanism 31 also includes a water pump 313, which is fixedly installed on the top of the workbench 1. The water pump 313 is fixedly connected to the water storage tank 311 through a connecting pipe. An atomizing nozzle 314 is fixedly installed at the bottom of the water pump 313.

[0028] In this embodiment, by starting the water pump 313, the water pump 313 can draw water from the water storage tank 311. When there is no water in the water storage tank 311, water can be added to the water storage tank 311 through the water inlet pipe 312. Then, the water can be atomized and sprayed out through the atomizing nozzle 314. The atomized water can play a role in dust reduction during the grooving operation, and prevent the dust generated during grooving from spreading.

[0029] The working principle of this multi-station surface mount inductor production slotting device will be explained in detail below.

[0030] like Figure 1-3 As shown, in use, the surface mount inductor that needs to be slotted is placed inside the fixed frame 214, so that one side of the surface mount inductor contacts the turntable 5. Then, by activating the electric actuator 6, the inner rod of the electric actuator 6 pushes the driven clamp 7 to move. The driven clamp 7 and the turntable 5 can clamp and fix the surface mount inductor. By activating the second motor 4, the output end of the second motor 4 drives the turntable 5 to rotate, thereby driving the surface mount inductor to rotate. With the help of the slotting device 9, the slotting task can be performed. By activating the hydraulic rod 8, the inner rod of the hydraulic rod 8 pushes the slotting device 9 to move, thereby adjusting the slotting depth according to actual needs. By activating the first motor 217, the output end of the first motor 217 drives the fixedly connected screw 212 to rotate, thereby driving the surface mount inductor to rotate. The screw hole block 213, threaded on the outer wall of the moving screw 212, moves within the inner wall of the slide groove 211, causing the limiting block 216 to move within the inner wall of the limiting groove 215, thereby limiting the screw hole block 213. The screw hole block 213 then moves all the components on the fixed frame 214, allowing the size of the slot to be adjusted according to actual needs, making it easy to adjust. By starting the water pump 313, the water pump 313 can draw water from the water storage tank 311. When there is no water in the water storage tank 311, water can be added to the water storage tank 311 through the water inlet pipe 312, and then sprayed out through the atomizing nozzle 314. The atomized water can reduce dust during the slotting operation, preventing the dust generated during slotting from spreading.

Claims

1. A multi-station surface mount inductor production grooving device, comprising a workbench (1), characterized in that: An adjustment mechanism (21) is provided on the workbench (1). The adjustment mechanism (21) includes a slide groove (211). The slide groove (211) is opened on the workbench (1). A screw (212) is rotatably connected to one side of the inner wall of the slide groove (211) through a bearing. A screw hole block (213) is threaded on the outer wall of the screw (212). A fixing frame (214) is fixedly installed on the top of the screw hole block (213). A limit groove (215) is opened at the bottom of the inner wall of the slide groove (211). A limit block (216) is slidably connected to the inner wall of the limit groove (215). The limit block (216) is fixedly connected to the screw hole block (213). A first motor (217) is fixedly installed on one side of the workbench (1). The output end of the first motor (217) is fixedly connected to the other end of the screw (212).

2. The multi-station surface mount inductor production grooving device according to claim 1, characterized in that: The workbench (1) is also equipped with a dust suppression mechanism (31), which includes a water storage tank (311). The water storage tank (311) is fixedly installed on the top of the workbench (1), and a water inlet pipe (312) is fixedly installed on the top of the water storage tank (311).

3. The multi-station surface mount inductor production grooving device according to claim 2, characterized in that: The dust suppression mechanism (31) also includes a water pump (313), which is fixedly installed on the top of the workbench (1). The water pump (313) is fixedly connected to the water storage tank (311) through a connecting pipe. An atomizing nozzle (314) is fixedly installed at the bottom of the water pump (313).

4. The multi-station surface mount inductor production grooving device according to claim 1, characterized in that: A second motor (4) is fixedly installed on one side of the fixed frame (214), and a turntable (5) is fixedly installed at the output end of the second motor (4).

5. The multi-station surface mount inductor production grooving device according to claim 1, characterized in that: An electric actuator (6) is fixedly installed on the other side of the fixed frame (214), and the inner rod of the electric actuator (6) is rotatably connected to a driven clamp (7) through a bearing.

6. The multi-station surface mount inductor production grooving device according to claim 1, characterized in that: A hydraulic rod (8) is also fixedly installed on the workbench (1), and a slotting tool (9) is fixedly installed inside the hydraulic rod (8).

Citation Information

Patent Citations

  • Dust-free slotting device for chip inductor production

    CN215299052U