Pig slaughtering primary processing scalding treatment device
By leveraging the synergistic effect of the moving and reciprocating components, the pigs are clamped and turned, solving the problem of low efficiency in existing pig slaughtering and scalding devices and ensuring scalding quality and safety.
Patent Information
- Application Number
- CN202520642075.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Existing pig slaughtering and scalding equipment relies on manual operation, which is inefficient, makes it difficult to ensure uniform scalding, and cannot adapt to pigs of different sizes, resulting in uneven meat quality and increased operational risks.
The system employs a combination of moving and reciprocating components, using a motor-driven clamping plate to quickly grip and turn the pig, ensuring even scalding of all parts.
It improves the efficiency and quality of scalding, adapts to pigs of different sizes, ensures uniform heating of all parts, and enhances the stability and safety of slaughtering and processing.
Smart Images
Figure CN223943664U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of pig slaughtering, and particularly relates to a pig slaughtering primary processing scalding device. BACKGROUND
[0002] It is known that pork accounts for a large proportion in the field of edible products, so that the convenience and speed of live pig slaughtering process are particularly important, wherein whether the live pig scalding and unhairing process is thorough directly influences the quality and quantity of the final pork. The live pig needs to be subjected to scalding treatment before unhairing.
[0003] The existing scalding device relies on manual operation, and workers need to manually put the live pig into the scalding pool and flip it. This mode not only consumes a large amount of manpower and has extremely low efficiency, but also, due to the randomness of manual operation, it is difficult to ensure that each live pig can be uniformly scalded, so that the scalding degrees of different parts of the live pig are different, some parts are scalded excessively, the meat quality is damaged, and some parts are scalded insufficiently, which brings great difficulty to subsequent unhairing, segmentation and other processes, seriously affects the quality stability and product qualification rate of slaughtering processing, and in addition, some devices can realize simple clamping actions, but cannot flexibly adapt to live pigs of different sizes. In the face of live pigs of larger or smaller sizes, the clamping effect is poor, and conditions such as live pig sliding off are prone to occur, which not only increases the operation risk, but also causes the scalding to be interrupted, affecting the production progress. Based on the above problems, the present application file proposes a pig slaughtering primary processing scalding device to improve the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a pig slaughtering primary processing scalding device, which can quickly clamp the live pig through the moving assembly, the reciprocating assembly drives the clamping plate to flip the live pig, so that the live pig is uniformly scalded in each part, the scalding quality is improved, and the scalding time is shortened.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] A pig slaughtering primary processing scalding device, which comprises a scalding pool, the upper end of the scalding pool is fixedly provided with a supporting plate, the upper end of the supporting plate is assembled with a moving assembly, one end of the moving assembly is assembled with a reciprocating assembly, the two sides of the upper end of the supporting plate are slidably connected with moving racks, the upper ends of the two moving racks are fixedly provided with supporting plates, a rotating rod is rotatably connected in the supporting plate, the two ends of the rotating rod penetrate through the supporting plate and extend to the outside of the supporting plate, one end of the rotating rod is fixedly provided with a third gear, the end of the rotating rod away from the third gear is fixedly provided with a rotating plate, the end of the rotating plate away from the supporting plate is fixedly provided with a limiting rod, the outer side of the limiting rod is slidably connected with a circular plate, the lower end of the circular plate is fixedly provided with a connecting rod, the lower end of the connecting rod penetrates through the moving rack, the lower end of the connecting rod is fixedly provided with a clamping plate, and the clamping plate is located at the lower end of the moving rack.
[0007] In a preferred embodiment, the two clamping plates are provided with anti-skid surfaces on the sides close to each other.
[0008] In a preferred embodiment, the moving assembly comprises a fixed plate, a first motor, a first gear, a threaded rod, a second gear and a guide rod, the fixed plate is fixed to the upper end of the support plate, the first motor is fixed to the upper end of the support plate and located at one side of the fixed plate, the output end of the first motor extends into the fixed plate, the first gear is fixed to the output end of the first motor and located in the fixed plate, the threaded rod is rotatably connected to the inside of the fixed plate, the second gear is fixed to the threaded rod and located in the fixed plate, and the first gear and the second gear are meshingly connected, and the guide rod is fixedly connected to the inside of the fixed plate and located at one side of the threaded rod.
[0009] In a preferred embodiment, the threaded rod is provided with two external threads on the outside, the rotation directions of the two external threads are opposite, the two moving frames are threadedly connected to the two ends of the threaded rod, and the two moving frames and the guide rod are slidingly connected.
[0010] In a preferred embodiment, the reciprocating assembly comprises a bearing plate, a second motor, a support seat, a moving plate, a residual gear and two racks, the bearing plate is fixed to one side of the fixed plate, the second motor is fixed to the upper end of the bearing plate, the support seat is fixed to the side of the bearing plate away from the fixed plate, the moving plate is slidingly connected to the inside of the support seat, the residual gear is fixed to the output end of the second motor and located in the moving plate, the upper end and the lower end of the inside of the moving plate are provided with teeth, and the teeth and the residual gear are meshingly connected, and the two racks are fixed to the two ends of the moving plate.
[0011] In a preferred embodiment, the upper end of the two moving frames is provided with a limiting slot, and the rack is slidingly connected in the limiting slot, and the rack and the third gear are meshingly connected.
[0012] The utility model achieves the following technical effects:
[0013] The first motor in the moving assembly drives the threaded rod to rotate, the threaded connection between the threaded rod and the moving frame and the limiting effect of the limiting rod are utilized, the two moving frames are accurately moved towards or away from each other, the clamping plate can quickly and stably clamp pigs of different sizes, the efficiency and accuracy of clamping are greatly improved, and the diversified pig slaughtering and primary processing requirements are met.
[0014] The utility model discloses a reciprocating assembly, the second motor drives the residual gear, promotes the reciprocating motion of moving plate and rack, further makes third gear, rotating rod, rotating plate etc. Synergic operation, finally realizes the up and down reciprocating motion of the clamping plate, and the pig that is clamped is turned over. This ensures that the pig can fully and evenly receive the dip processing in each part in the dip tank, significantly improves the dip effect, and guarantees the quality of pig slaughtering primary processing dip link. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the schematic diagram of reciprocating assembly structure of the utility model;
[0017] Figure 3 It is the structure schematic diagram of moving frame, rotating plate and connecting rod of the utility model;
[0018] Figure 4 It is the structure schematic diagram of moving assembly of the utility model.
[0019] In the drawings, the component list represented by each sign is as follows:
[0020] 10, dip tank;11, support plate;12, moving assembly;13, fixed plate;14, first motor;15, first gear;16, threaded rod;17, second gear;18, guide rod;30, reciprocating assembly;31, bearing plate;32, second motor;33, support seat;34, moving plate;35, residual gear;36, rack;37, moving frame;38, supporting plate;39, rotating rod;40, third gear;41, rotating plate;42, limiting rod;43, round plate;44, connecting rod;45, clamping plate. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiment of the utility model is described in detail below combined with the drawings of the specification.
[0022] In the following description, a lot of specific details are set forth in order to fully understand the utility, but the utility can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility, therefore the utility is not limited by the specific embodiments disclosed below.
[0023] Secondly, "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be contained in at least one implementation of the utility. "In a preferred embodiment" does not mean the same embodiment in different places in the specification, and is not an embodiment that is independent or alternative to other embodiments.
[0024] Thirdly, the utility model is described in detail in combination with the schematic view, in the detailed description of the utility model, for facilitating the description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of the utility model protection herein. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.
[0025] Please refer to the attached Figures 1 to 3 The utility model provides a pig slaughtering primary processing scalding treatment device, including the scalding pool 10, the upper end of scalding pool 10 is fixed with support plate 11, the upper end of support plate 11 is assembled with moving assembly 12, one end of moving assembly 12 is assembled with reciprocating assembly 30, both sides of support plate 11 upper end are slidably connected with moving frame 37, the upper end of two moving frames 37 is fixed with the supporting plate 38, the inside rotation of supporting plate 38 is connected with the rotation rod 39, and both ends of rotation rod 39 are all through supporting plate 38 and extend to the outside of supporting plate 38, one end of rotation rod 39 is fixed with third gear 40, one end of rotation rod 39 away from third gear 40 is fixed with rotating plate 41, one end of rotating plate 41 away from supporting plate 38 is fixed with limit rod 42, the outside of limit rod 42 is slidably connected with round plate 43, the lower end of round plate 43 is fixed with connecting rod 44, the lower end of connecting rod 44 is through moving frame 37, the lower end of connecting rod 44 is fixed with clamping plate 45, and clamping plate 45 is located at the lower end of moving frame 37, and the side of two clamping plates 45 away from each other is all set up with antiskid surface.
[0026] In the embodiment, when working, the live pig is put into the scalding pool 10 along the slide on one side of the scalding pool 10, the two clamping plates 45 are moved closer to or away from each other by the moving assembly 12 to clamp the live pig, the third gear 40 is reciprocatingly rotated by the reciprocating assembly 30, the rotation rod 39 is fixedly connected with the third gear 40, both ends of the rotation rod 39 are all through the supporting plate 38 and extend to the outside of the supporting plate 38, one side of the rotation rod 39 away from the third gear 40 is fixedly connected with the rotating plate 41, one side of the rotating plate 41 away from the supporting plate 38 is fixedly connected with the limit rod 42, the outside of the limit rod 42 is slidably connected with the round plate 43, the lower end of the round plate 43 is fixedly connected with the connecting rod 44, the lower end of the connecting rod 44 is through the moving frame 37 and slidably connected with the moving frame 37, the lower end of the connecting rod 44 is fixedly connected with the clamping plate 45, the two clamping plates 45 can clamp live pigs of different sizes by the moving mechanism, the live pig can be turned over by the two clamping plates 45, and it can be ensured that all parts of the live pig can be fully and uniformly subjected to the scalding treatment, and the scalding effect is greatly improved.
[0027] Secondly, please refer to Figure 4The moving assembly 12 comprises a fixed plate 13, a first motor 14, a first gear 15, a threaded rod 16, a second gear 17 and a guide rod 18, the fixed plate 13 is fixed to the upper end of the support plate 11, the first motor 14 is fixed to the upper end of the support plate 11 and located at one side of the fixed plate 13, and the output end of the first motor 14 extends to the inside of the fixed plate 13, the first gear 15 is fixed to the output end of the first motor 14 and located in the inside of the fixed plate 13, the threaded rod 16 is rotatably connected in the inside of the fixed plate 13, the second gear 17 is fixed to the threaded rod 16 and located in the inside of the fixed plate 13, and the first gear 15 and the second gear 17 are meshingly connected, the guide rod 18 is fixedly connected to the inside of the fixed plate 13 and located at one side of the threaded rod 16, two external threads are formed on the outside of the threaded rod 16, and the rotation directions of the two external threads are opposite, and two moving frames 37 are threadedly connected to the two ends of the outside of the threaded rod 16 and slidably connected with the guide rod 18.
[0028] In this embodiment, when the pig needs to be clamped, the first motor 14 is started, the output end of the first motor 14 extends to the inside of the fixed plate 13 and is rotatably connected therewith, the first gear 15 is fixed to the inside of the fixed plate 13 and located at the output end of the first motor 14, so that the first motor 14 drives the first gear 15 to rotate, and because the first gear 15 is meshed with the second gear 17, the first gear 15 drives the second gear 17 to rotate, the threaded rod 16 is fixed in the inside of the second gear 17, and the two ends of the threaded rod 16 extend to the outside of the fixed plate 13 through the second gear 17, so that when the second gear 17 rotates, the threaded rod 16 rotates, and because the two moving frames 37 are threadedly connected to the two ends of the threaded rod 16 respectively, and the guide rod 18 penetrates through the two ends of the fixed plate 13 and is fixedly connected therewith, the two moving frames 37 and the guide rod 18 are slidably connected, when the threaded rod 16 rotates, the two moving frames 37 move linearly along the guide rod 18, by controlling the forward and reverse rotation of the first motor 14, the two moving frames 37 move towards or away from each other, so as to drive the clamping plate 45 to move close to or away from the pig, and the clamping action of the pig of different sizes is completed.
[0029] For further understanding and illustration, taking Figure 2 the reciprocating assembly 30 as an example, the reciprocating assembly 30 comprises a bearing plate 31, a second motor 32, a support seat 33, a moving plate 34, a residual gear 35 and two racks 36, the bearing plate 31 is fixed to one side of the fixed plate 13, the second motor 32 is fixed to the upper end of the bearing plate 31, the support seat 33 is fixed to the side of the bearing plate 31 away from the fixed plate 13, the moving plate 34 is slidably connected to the inside of the support seat 33, the residual gear 35 is fixed to the output end of the second motor 32 and located in the inside of the moving plate 34, the upper end and the lower end of the inside of the moving plate 34 are both provided with teeth, the teeth are meshingly connected with the residual gear 35, and the two racks 36 are fixed to the two ends of the moving plate 34.
[0030] In the embodiment, the second motor 32 is started, and the output end of the second motor 32 drives the residual gear 35 to rotate. Since the mobile plate 34 is internally provided with teeth meshing with the residual gear 35 at the upper and lower ends, and the mobile plate 34 is slidingly connected in the support seat 33, the residual gear 35 rotating pushes the mobile plate 34 to do reciprocating linear motion in the support seat 33. The gear racks 36 fixed at the two ends of the mobile plate 34 are synchronously reciprocated, and the reciprocating movement of the gear racks 36 drives the third gear 40 to reciprocate, and the reciprocating movement of the third gear 40 drives the rotating rod 39 to rotate. The rotating rod 39 penetrates through the supporting plate 38 at the two ends, and one end of the rotating rod 39 is fixedly connected with the third gear 40, and the other end is fixedly connected with the rotating plate 41. The rotating of the rotating rod 39 drives the rotating plate 41 to do circular motion around the axis of the rotating rod 39. The rotating plate 41 is fixedly provided with the limiting rod 42 at the side away from the supporting plate 38. The outer side of the limiting rod 42 is slidingly connected with the circular plate 43. Therefore, in the rotating process of the rotating plate 41, the limiting rod 42 is driven to rotate, and when the rotating plate 41 rotates, the limiting rod 42 drives the circular plate 43 to do reciprocating movement up and down. The lower end of the circular plate 43 is fixedly connected with the clamping plate 45 through the connecting rod 44. The reciprocating movement of the circular plate 43 is transmitted to the connecting rod 44. The lower end of the connecting rod 44 penetrates through the moving frame 37 and is slidingly connected with the moving frame 37, thereby driving the clamping plate 45 to do reciprocating movement up and down in the vertical direction, and realizing the reciprocating movement of the clamping plate 45 up and down. In the process of slaughtering and scalding the pig, the clamping plate 45 can be flipped to make the pig evenly heated in the scalding pool 10, and the scalding effect is improved.
[0031] It should be noted that when the mobile plate 34 drives the gear rack 36 to move to one end, the gear rack 36 moving can make the third gear 40 rotate one circle.
[0032] In a preferred embodiment, referring to Figure 3 The upper ends of the two moving frames 37 are provided with limiting grooves, and the gear racks 36 are slidingly connected in the limiting grooves. The gear racks 36 are meshingly connected with the third gear 40.
[0033] In the embodiment, when the mobile plate 34 moves, the gear racks 36 at the two ends of the mobile plate 34 synchronously move with the mobile plate 34, and the gear racks 36 are slidingly connected in the limiting grooves provided at the upper ends of the two moving frames 37, so as to ensure the stability of the movement of the gear racks 36.
[0034] It should be noted that the first motor 14 and the second motor 32 are electrically connected through wires and an external power supply. In the initial state, the horizontal positions of the two clamping plates 45 are the same, and the positions of the two limiting rods 42 on the two circular plates 43 are different. When one clamping plate 45 rises, the other clamping plate 45 descends.
[0035] The working principle of the utility model is as follows:
[0036] First, the live pig along the immersion pool 10 one side of the slide into the pool, start the first motor 14, its output end drive first gear 15, through the second gear 17 rotation makes screw rod 16 rotation, because screw rod 16 outside has reverse thread, with the moving frame 37 thread connection and moving frame 37 with guide rod 18 sliding connection, so can make two moving frame 37 towards or away from the movement, drive the clamping plate 45 clamping live pig, start the second motor 32, its drive residual gear 35 rotation, push the moving plate 34 in support seat 33 do reciprocating linear motion, make the rack 36 fixed at both ends of the moving plate 34 synchronous reciprocating movement, rack 36 and third gear 40 meshing, drive third gear 40 reciprocating rotation, in turn drive rotating rod 39 and rotating plate 41 rotation, rotating plate 41 on the limit rod 42 drive circular plate 43 up and down reciprocating movement, through connecting rod 44 make clamping plate 45 in the vertical direction do up and down reciprocating motion, realize the live pig's turning, ensure the immersion uniform, improve the immersion effect.
[0037] The above only is the preferred embodiment of the utility model, should point out, for the ordinary skill in the art, without departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be considered the protection scope of the utility model. The structure, device and operation method not specifically described and explained in the utility model, if no special description and limitation, all according to the conventional means of the field are implemented.
Claims
1. A pig slaughtering and initial processing scalding treatment apparatus comprising a scalding tank (10), characterized in that: The upper end of the blanching tank (10) is fixedly provided with a supporting plate (11), the upper end of the supporting plate (11) is equipped with a moving assembly (12), one end of the moving assembly (12) is equipped with a reciprocating assembly (30), the both sides of the upper end of the supporting plate (11) are slidably connected with moving frames (37), the upper ends of the two moving frames (37) are fixedly provided with supporting plates (38), the inside of the supporting plate (38) is rotatably connected with a rotating rod (39), the both ends of the rotating rod (39) penetrate through the supporting plate (38) and extend to the outside of the supporting plate (38), one end of the rotating rod (39) is fixedly provided with a third gear (40), the end of the rotating rod (39) away from the third gear (40) is fixedly provided with a rotating plate (41), the end of the rotating plate (41) away from the supporting plate (38) is fixedly provided with a limiting rod (42), the outside of the limiting rod (42) is slidably connected with a circular plate (43), the lower end of the circular plate (43) is fixedly provided with a connecting rod (44), the lower end of the connecting rod (44) penetrates through the moving frame (37), the lower end of the connecting rod (44) is fixedly provided with a clamping plate (45), and the clamping plate (45) is located at the lower end of the moving frame (37).
2. A pig slaughtering and primary processing scalding device according to claim 1, characterized in that: The side of the two clamping plates (45) close to each other is provided with an anti-skid surface.
3. A pig slaughtering and primary processing scalding device according to claim 1, characterized in that: The moving assembly (12) comprises a fixed plate (13), a first motor (14), a first gear (15), a threaded rod (16), a second gear (17) and a guide rod (18), the fixed plate (13) is fixed to the upper end of the supporting plate (11), the first motor (14) is fixed to the upper end of the supporting plate (11) and located at one side of the fixed plate (13), and the output end of the first motor (14) extends to the inside of the fixed plate (13), the first gear (15) is fixed to the output end of the first motor (14) and located in the inside of the fixed plate (13), the inside of the fixed plate (13) is rotatably connected with the threaded rod (16), the threaded rod (16) is fixedly provided with the second gear (17) in the inside of the fixed plate (13), and the first gear (15) and the second gear (17) are meshedly connected, and the guide rod (18) is fixedly connected to the inside of the fixed plate (13) and located at one side of the threaded rod (16).
4. A pig slaughtering and primary processing scalding device according to claim 3, characterized in that: The outside of the threaded rod (16) is provided with two external threads, the rotation directions of the two external threads are opposite, the two moving frames (37) are threadedly connected to the both ends of the outside of the threaded rod (16), and the two moving frames (37) and the guide rod (18) are slidably connected.
5. A pig slaughtering and primary processing scalding device according to claim 1, characterized in that: Said reciprocating assembly (30) includes a bearing plate (31), a second motor (32), a support seat (33), a moving plate (34), a residual gear (35) and two racks (36), the bearing plate (31) is fixed on one side of the fixed plate (13), the second motor (32) is fixed on the upper end of the bearing plate (31), the support seat (33) is fixed on the side of the bearing plate (31) away from the fixed plate (13), the moving plate (34) is slidingly connected in the inside of the support seat (33), the residual gear (35) is fixed on the output end of the second motor (32), and the residual gear (35) is located in the inside of the moving plate (34), the upper end and the lower end of the inside of the moving plate (34) are both provided with teeth, and the teeth are meshedly connected with the residual gear (35), and the two racks (36) are fixed on the two ends of the moving plate (34).
6. A pig slaughtering and primary processing scalding device according to claim 5, characterized in that: The upper end of the two moving frames (37) is provided with a limiting groove, and the rack (36) is slidingly connected in the limiting groove, and the rack (36) is meshedly connected with the third gear (40).