Spraying dust removal device of total mixed ration machine

By setting a gap between the dust cover and the total mixed ration machine and installing a spray dust removal component, the problem of poor airflow caused by sealing was solved, improving equipment efficiency and dust removal effect, and reducing costs.

CN223945295UActive Publication Date: 2026-02-27AOXIN (BEIJING) MASCH TECH CO LTD
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Patent Information

Application Number
CN202520585090.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-27
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

In the existing technology, the sealing between the dust cover and the total mixed ration machine leads to poor airflow, sucking away the dust-containing ration, affecting the efficiency of the equipment, and the structure is complex and costly.

Method used

A gap is set between the lower edge of the dust cover and the upper edge of the ration machine, and a spray dust removal component is installed inside the dust cover. Water spray is used to form a water mist that combines with the dust. The combination of the spray dust removal component simplifies the structure and reduces costs.

Benefits of technology

It improves the working efficiency of total mixed ration (TMR) machines, reduces dust pollution to the environment, protects animal health, and reduces equipment costs and complexity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223945295U_ABST
    Figure CN223945295U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of daily ration machine dust prevention, in particular to a spraying dust removal device of a total mixed ration machine, which comprises the total mixed ration machine, a dust cover is arranged on the upper portion of the total mixed ration machine, and the dust cover is installed on a frame body. A gap is formed between the lower edge of the dust cover and the upper edge of the total mixed ration machine in the height direction; and a spraying dust removal assembly is arranged in the dust cover. The gap is formed between the lower edge of the dust cover and the upper edge of the total mixed ration machine, so that unsmooth airflow caused by complete sealing is effectively avoided, the risk that the dust cover sucks away daily ration containing dust is reduced, the efficiency of the ration machine is improved, meanwhile, the structure is simplified, and the cost is reduced. And due to the arrangement of the gap, the normal air pressure in the total mixed ration machine is ensured, and the mixing effect of dust and water mist sprayed by the spray dust removal assembly is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of ration machine dust prevention, especially relates to a total mixed ration machine spray dust removal device. BACKGROUND

[0002] In the process of making the daily ration of ruminants, it is necessary to add hay, silage, alfalfa and corn meal and other feed in the daily ration mixing machine. These feeds will inevitably produce dust during the adding process due to the large amount of dust contained therein, especially during the hay cutting and stirring process, the dust produced will be dispersed into the air, causing great pollution to the environment. If ruminants inhale such dust, the animal's lungs will be inflamed, leading to the death of the animal.

[0003] To solve the above problems, a daily ration machine dust collection device with publication number CN219815726U includes a daily ration machine, a dust cover is arranged on the top of the daily ration machine, a cyclone dust collector and a pulse dust collector are arranged on the side of the daily ration machine, a first air pipe is connected between the top of the dust cover and the air inlet of the cyclone dust collector, the cyclone dust collector is further connected with a negative pressure air pipe, a negative pressure fan is installed at the outlet of the negative pressure air pipe, and the negative pressure fan is connected with a second air pipe at the air inlet of the pulse dust collector.

[0004] In the above scheme, a complex cyclone dust collector and pulse dust collector are arranged. In order to ensure the normal operation of the above two, a seal is arranged between the dust cover and the daily ration machine to ensure the negative pressure in the dust cover. This will cause most of the daily ration containing dust to be sucked away in the dust cover, affecting the efficiency of the daily ration machine. Utility model content

[0005] In view of the problem that the dust cover and the daily ration machine are sealed, the daily ration in the dust is easily sucked away, affecting the efficiency of the daily ration machine and the structure is complex and the cost is high, the utility model provides a total mixed ration machine spray dust removal device.

[0006] To solve the above problems, the utility model adopts the technical scheme that:

[0007] The utility model provides a kind of total mixed ration machine spray dust removal device, including total mixed ration machine, total mixed ration machine upper portion is provided with dust cover, dust cover is installed on frame body;Gap is arranged between dust cover lower edge and ration machine upper edge in height direction;Dust cover is provided with spray dust removal component.In the gap between dust cover lower edge and total mixed ration machine upper edge, airflow is effectively avoided due to complete sealing, the risk that dust cover sucks away dust-containing ration is reduced, the efficiency of total mixed ration machine is improved, while structure is simplified, and cost is reduced.The setting of gap ensures that the air pressure in the total mixed ration machine is normal, and the mixing effect of dust and water mist sprayed by the spray dust removal component is ensured.Dust cover is installed on frame body, which ensures the structural stability of the device.Dust cover is provided with spray dust removal component, which can quickly combine with dust by forming water mist, so that it settles, greatly improves the dust removal efficiency, reduces the pollution of dust dispersion to the environment, and protects the health of ruminants.

[0008] Preferably, the gap between the lower edge of the dust cover and the upper edge of the total mixed ration machine in the height direction is greater than or equal to 10 mm and less than or equal to 20 mm, which can ensure that the total mixed ration machine is not hindered during feeding, stirring, discharging and other operations, facilitate normal operation and maintenance of the equipment, and limit the escape of dust and water mist in the dust cover to some extent. With the spray dust removal component in the dust cover, the gap can form a reasonable flow path for airflow, which is beneficial to the full mixing of dust and water mist and improves the dust removal efficiency. At the same time, it avoids the abnormal internal air pressure caused by complete sealing, prevents the dust cover from sucking dust-containing ration, improves the working efficiency of the total mixed ration machine, and has a simple structure without the need for complex sealing structure, thereby reducing the cost of the device.

[0009] Preferably, a notch is formed on one side of the dust cover, and a magnetic curtain is installed on the notch. The notch provides convenience for daily operation and facilitates feeding of the total mixed ration machine without the need for frequent disassembly of the dust cover. The magnetic curtain is installed at the notch and uses magnetic force to attract each other, forming a good sealing effect to effectively prevent dust from escaping from the notch and limit dust and water mist as much as possible inside the dust cover, thereby improving the dust removal efficiency. At the same time, the magnetic curtain has a certain flexibility and will not cause great obstruction to the operation during feed addition and other operations, and its installation and disassembly are relatively simple, which facilitates maintenance and replacement and reduces the use cost.

[0010] Preferably, the frame body comprises two side frames; the two side frames are integrally arranged in an inverted concave letter shape; the top surface of the two side frames is fixedly provided with a top frame; the middle part of the two side frames is fixedly provided with a fixing frame; the top surface of the dust cover is fixedly provided on the top frame; the lower part of the dust cover is fixed on the fixing frame; and the opening is arranged on the fixing frame in cooperation with the notch of the dust cover. The frame body adopts two inverted concave letter-shaped side frames, and the top frame and the fixing frame are connected to provide stable support for the dust cover and enhance the overall structural stability. The top part of the dust cover is fixed on the top frame, and the lower part is fixed on the fixing frame, so that the dust cover is firmly installed and is prevented from shaking or moving during use. The opening is arranged on the fixing frame in cooperation with the notch of the dust cover, so that the dust cover and the frame body are highly compatible during installation, the operation convenience of the magnetic curtain is not affected, the overall sealing performance of the dust cover is ensured, the dust blocking effect of the device is improved, dust leakage is effectively reduced, and the combined frame body structure is simple, easy to install and maintain, and the equipment cost is reduced.

[0011] Preferably, the spray dust removal assembly comprises a plurality of spray heads; the plurality of spray heads are uniformly arranged on the water spraying pipe; and the water spraying pipe is connected with a water supply unit.

[0012] Preferably, the water supply unit comprises a water supply pump; the water supply pump is fixedly arranged on the top surface of the dust cover; the water outlet of the water supply pump is connected with a distribution pipe through a water outlet pipe; and the distribution pipe is connected with the water spraying pipe at both ends.

[0013] Preferably, the water supply pump is a multi-stage pump.

[0014] Preferably, the water outlet pipe is connected to the middle part of the distribution pipe.

[0015] Preferably, the ends of the distribution pipe at both ends penetrate through the rear of the dust cover to connect the water spraying pipe; and the distribution pipe is connected to the middle part of the water spraying pipe.

[0016] Preferably, the water spraying pipe is installed on the top frame. The plurality of spray heads are uniformly arranged on the water spraying pipe, so that the water mist uniformly covers the internal space of the dust cover, ensures sufficient contact and combination with dust for settlement, and improves the dust removal efficiency. The water supply pump is a multi-stage pump, which can provide high water pressure to ensure that water can be smoothly sprayed to form a good water mist effect and meet the dust removal requirements. The water supply pump is fixed on the top surface of the dust cover, the water outlet pipe is connected to the middle part of the distribution pipe, the distribution pipe is connected to the water spraying pipe at both ends and penetrates through the dust cover at the ends, the distribution pipe is connected to the middle part of the water spraying pipe, and the water spraying pipe is installed on the top frame. This layout makes the waterway system structure compact and reasonable, effectively utilizes the space, reduces the complexity and area occupied by the pipeline layout, and makes the water supply more stable and uniform, thereby ensuring that the water spraying effects of the spray heads are consistent. In addition, this design is convenient for installation, maintenance and repair, reduces the use cost, and improves the practicality and reliability of the device.

[0017] The utility model has the beneficial effects that:

[0018] 1. The gap between the lower edge of the dust cover and the upper edge of the total mixed ration machine effectively avoids poor air flow caused by complete sealing, reduces the risk of the dust cover sucking dust-containing daily ration, improves the efficiency of the total mixed ration machine, simplifies the structure, and reduces the cost. The gap ensures normal air pressure in the total mixed ration machine and ensures the mixing effect of dust and water mist sprayed by the spray dust removal assembly. The dust cover is installed on the frame body to ensure the stability of the device structure. The spray dust removal assembly is arranged in the dust cover, water mist is formed by spraying water, which can quickly combine with dust to make it settle, greatly improve the dust removal efficiency, reduce the environmental pollution caused by dust dispersion, and protect the health of ruminants.

[0019] 2. The plurality of spray heads are evenly arranged on the water spraying pipe, which can uniformly cover the internal space of the dust cover with water mist, ensure sufficient contact and combination with dust, and improve the dust removal efficiency. The water supply pump is a multi-stage pump, which can provide high water pressure to ensure that water can be smoothly sprayed to form good water mist effect and meet the dust removal demand. The water supply pump is fixed on the top surface of the dust cover, the water outlet pipe is connected to the middle part of the distribution pipe, the ends of the distribution pipe are connected to the water spraying pipes and the ends penetrate the dust cover, the middle part of the water spraying pipe is connected and the water spraying pipe is installed on the top frame. This layout makes the waterway system structure compact and reasonable, effectively utilizes the space, reduces the complexity and area of pipeline layout, and makes the water supply more stable and uniform, ensuring the consistency of the water spraying effect of each spray head. In addition, this design is convenient to install, maintain and overhaul, reduces the use cost, improves the practicality and reliability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structure schematic view of the utility model;

[0021] Figure 2 is a sectional structure schematic view of the utility model;

[0022] Figure 3 is a structure schematic view of the frame body of the utility model.

[0023] In the figure: 1-total mixed ration machine, 2-dust cover, 3-frame body, 4-magnetic curtain, 5-spray head, 6-water spraying pipe, 7-water supply pump, 8-water outlet pipe, 9-distribution pipe; 301-side frame, 302-top frame, 303-fixing frame, 304-opening. DETAILED DESCRIPTION

[0024] The utility model will be specifically described and explained in combination with the drawings.

[0025] Example 1

[0026] As Figure 1 and Figure 2As shown, a total mixed ration machine spray dust removal device, including total mixed ration machine 1, total mixed ration machine 1 upper portion is provided with dust cover 2, dust cover 2 is installed on the frame 3;The gap is greater than or equal to 10 mm and less than or equal to 20 mm in the height direction between the lower edge of the dust cover 2 and the upper edge of the total mixed ration machine 1;Dust cover 2 is provided with spray dust removal assembly, dust cover 2 one side is provided with notch;The notch is provided with magnetic curtain 4.

[0027] The gap between the lower edge of the dust cover 2 and the upper edge of the total mixed ration machine 1 can effectively avoid the poor air flow caused by complete sealing, reduce the risk of dust cover 2 sucking the dust-containing daily ration, improve the efficiency of the daily ration machine, and simplify the structure and reduce the cost. The setting of the gap ensures the normal air pressure in the total mixed ration machine 1, and ensures the mixing effect of dust and water mist sprayed by the spray dust removal assembly. The dust cover 2 is installed on the frame 3, which ensures the stability of the device structure. The spray dust removal assembly is arranged in the dust cover 2, which can quickly combine with dust by forming water mist, so that it can be settled, greatly improving the dust removal efficiency, reducing the pollution of dust floating to the environment, and protecting the health of ruminants. The gap is greater than or equal to 10 mm and less than or equal to 20 mm, which can ensure that the total mixed ration machine 1 is not hindered during feeding, stirring and discharging, and facilitate normal operation and maintenance of the equipment. The gap can limit the escape of dust and water mist in the dust cover 2 to a certain extent. The gap can form a reasonable flow path for the airflow, which is conducive to the full mixing of dust and water mist and improves the dust removal efficiency. At the same time, it avoids the abnormal internal air pressure caused by complete sealing, prevents the dust cover 2 from sucking the dust-containing daily ration, improves the working efficiency of the total mixed ration machine 1, and has a simple structure without complex sealing structure, thereby reducing the cost of the device. The notch provides convenience for daily operation, facilitates feeding of the total mixed ration machine 1, and does not need to frequently disassemble the dust cover 2. The magnetic curtain 4 is installed at the notch, which utilizes magnetic attraction to form a good sealing effect, effectively prevents dust from escaping from the notch, limits dust and water mist as much as possible in the dust cover, and improves the dust removal efficiency. At the same time, the magnetic curtain 4 has a certain flexibility, which will not cause great hindrance to the operation during the operation of feed adding, and its installation and disassembly are relatively simple, which is convenient for maintenance and replacement, and reduces the use cost.

[0028] In the above setting, the spray dust removal assembly includes a plurality of nozzles 5;A plurality of nozzles 5 are uniformly arranged on the water spraying pipe 6;The water spraying pipe 6 is connected with a water supply unit. The water supply unit includes a water supply pump 7;The water supply pump 7 is fixedly arranged on the top surface of the dust cover 2;The water outlet of the water supply pump 7 is connected with a distribution pipe 9 through a water outlet pipe 8;The distribution pipe 9 is connected with the water spraying pipe 6 at both ends. The water supply pump 7 is a multi-stage pump. The water outlet pipe 8 is connected to the middle of the distribution pipe 9. The ends of the distribution pipe 9 penetrate through the dust cover 2 and are connected with the water spraying pipe 6;The distribution pipe 9 is connected to the middle of the water spraying pipe 6. The water spraying pipe 6 is installed on the top frame 302.

[0029] A plurality of spray heads 5 are evenly arranged on the water spray pipe 6, which can make the water mist evenly cover the inside space of the dust cover 2, ensure sufficient contact and combination with dust and settlement, and improve the dust removal efficiency. The water supply pump 7 is a multi-stage pump, which can provide high water pressure to ensure that water can be smoothly sprayed to form a good water mist effect to meet the dust removal demand. The water supply pump 7 is fixed on the top surface of the dust cover 2, the water outlet pipe 8 is connected to the middle part of the distribution pipe 9, the distribution pipe 9 is connected to the two ends of the water spray pipe 6 and the two ends of the water spray pipe 6 are penetrated through the dust cover 2, the water spray pipe 6 is connected to the middle part of the water spray pipe 6 and is installed on the top frame 302. This layout makes the waterway system structure compact and reasonable, effectively utilizes the space, reduces the complexity and land occupation of the pipeline layout, and at the same time makes the water supply more stable and uniform, guarantees the uniformity of the water spray effect of each spray head. In addition, this design is convenient for installation, maintenance and repair, reduces the use cost, improves the practicability and reliability of the device.

[0030] As shown in Figure 3 , the frame body 3 includes two side frames 301; the side frame 301 is arranged in an inverted concave shape as a whole; the top surface of the two side frames 301 is fixedly provided with a top frame 302; the middle part of the two side frames 301 is fixedly provided with a fixed frame 303; the top surface of the dust cover 2 is fixedly provided on the top frame 302; the lower part of the dust cover 2 is fixed on the fixed frame 303; and the fixed frame 303 is provided with an opening 304 in cooperation with the gap of the dust cover 2.

[0031] The frame body 3 adopts two inverted concave side frames 301, which are connected through the top frame 302 and the fixed frame 303 to provide stable support for the dust cover 2 and enhance the overall structural stability. The dust cover 2 is fixed on the top frame 302 at the top and on the fixed frame 303 at the bottom, which is firmly installed and ensures that the dust cover 2 will not shake or shift during use. The opening 304 is arranged on the fixed frame 303 in cooperation with the gap of the dust cover 2, which makes the dust cover 2 and the frame body 3 have high installation compatibility and does not affect the operation convenience of the magnetic curtain 4, while ensuring the overall sealing performance of the dust cover 2 and improving the dust blocking effect of the device, effectively reducing dust leakage. In addition, this combined frame structure is simple and convenient to install and maintain, which reduces the equipment cost.

Claims

1. A total mixed ration machine spray dust removal device, comprising a total mixed total mixed ration machine (1), a dust cover (2) is arranged at the upper part of the total mixed total mixed ration machine (1), characterized in that, The dust cover (2) is installed on the frame body (3); a gap is arranged between the lower edge of the dust cover (2) and the upper edge of the total mixed ration machine (1) in the height direction; the dust cover (2) is provided with a spray dust removal assembly.

2. The TMR machine spray dust removal device of claim 1, wherein, The gap between the lower edge of the dust cover (2) and the upper edge of the total mixed ration machine (1) in the height direction is greater than or equal to 10 mm and less than or equal to 20 mm.

3. The TMR machine spray dust removal device of claim 2, wherein, The dust cover (2) is provided with a notch on one side; a magnetic curtain (4) is installed on the notch in a matched mode.

4. The total mixed ration machine spray dust removal device of claim 3, wherein, The frame body (3) comprises two side frames (301); the side frames (301) are arranged in an inverted concave shape as a whole; the top surfaces of the two side frames (301) are fixedly provided with a top frame (302); the middle portions of the two side frames (301) are fixedly provided with a fixed frame (303); the top surface of the dust cover (2) is fixedly arranged on the top frame (302); the lower portion of the dust cover (2) is fixed on the fixed frame (303); the fixed frame (303) is provided with an opening (304) matched with the notch of the dust cover (2).

5. The TMR machine spray dust removal device of claim 4, wherein, The spray dust removal assembly comprises a plurality of spray heads (5); the spray heads (5) are uniformly arranged on a water spraying pipe (6); the water spraying pipe (6) is connected with a water supply unit.

6. The TMR machine spray dust removal device of claim 5, wherein, The water supply unit comprises a water supply pump (7); the water supply pump (7) is fixedly arranged on the top surface of the dust cover (2); the water outlet of the water supply pump (7) is connected with a distribution pipe (9) through a water outlet pipe (8); the two ends of the distribution pipe (9) are connected with the water spraying pipe (6).

7. The TMR machine spray dust removal device of claim 6, wherein, The water supply pump (7) is a multi-stage pump.

8. The TMR machine spray dust removal device of claim 6, wherein, The water outlet pipe (8) is connected to the middle portion of the distribution pipe (9).

9. The TMR machine spray dust removal device of claim 6, wherein, The two end portions of the distribution pipe (9) penetrate through the dust cover (2) and are connected with the water spraying pipe (6); the distribution pipe (9) is connected to the middle portion of the water spraying pipe (6).

10. The TMR machine spray dust removal device of claim 6, wherein, The water spraying pipe (6) is installed on the top frame (302).

Citation Information

Patent Citations

  • Daily ration machine dust collecting device

    CN219815726U