Sugarcane vibration desanding device

Abstract

The utility model discloses a sugarcane vibration desanding device which is arranged between an unloading conveying mechanism and a discharging conveying line and used for conducting vibration desanding on sugarcanes conveyed by the unloading conveying mechanism and then guiding the sugarcanes into the discharging conveying line to be conveyed to the next process. The desanding device comprises an installation base plate installed between a discharging conveying mechanism and a discharging conveying line, the installation base plate is connected with an isolation plate through a connecting mechanism, the isolation plate is used for receiving sugarcane discharged by the discharging conveying mechanism, and the isolation plate comprises an installation frame body connected to the connecting mechanism and isolation strips evenly arranged in the installation frame body; a disperser is arranged at the unloading track between the unloading conveying mechanism and the isolation plate, and the disperser uniformly scatters the unloaded sugarcanes onto the isolation plate; the unloaded sugarcanes are effectively scattered and uniformly distributed on the isolation plate, and the sugarcanes can be in full contact with the desanding device, so that the vibration uniformity and efficiency of the desanding device on the sugarcanes are improved; and the desanding efficiency and effect are obviously improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cane sugar production equipment technical field, specifically is a kind of sugarcane vibration sand removal device. BACKGROUND

[0002] In the production and processing industry of sugarcane sugar, the sand removal treatment of sugarcane is a crucial link. After sugarcane is harvested from the field, it often carries a large amount of soil and sand. If these impurities are not effectively removed, it will have adverse effects on subsequent sugarcane pressing, refining and other processes, reduce product quality, and even damage production equipment. Traditional sugarcane sand removal methods mostly use simple washing or manual screening, which is not only inefficient, but also difficult to ensure sand removal effect.

[0003] In recent years, with the development of automation technology, sugarcane vibration sand removal devices have emerged. These devices usually automatically unload sugarcane onto a transport line in the factory, and then separate the sand in the sugarcane through vibration at a certain link of the transport line. They have the advantages of high efficiency and good sand removal effect. However, the existing sugarcane vibration sand removal devices still have some shortcomings in use: first, sugarcane is prone to pile up during unloading and transportation, and the distribution of sugarcane unloaded onto the sand removal device from the transport line is uneven, which affects the sand removal effect; second, the sand removal device has a certain inclination angle, so that the sugarcane moves continuously in the direction of the transport line during vibration, but it lacks the necessary angle adjustment function, making it difficult to adapt to different sugarcane sand removal situations, affecting the sand removal effect and the flexibility of equipment use.

[0004] Therefore, it is necessary to provide a sugarcane vibration sand removal device. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a sugarcane vibration sand removal device to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0007] A sugarcane vibration sand removal device is provided between the unloading conveying mechanism and the discharge transport line, which is used to guide the sugarcane transported by the unloading conveying mechanism to the discharge transport line after vibration sand removal for the next process. The device is characterized in that: the sand removal device includes a mounting base plate installed between the unloading conveying mechanism and the discharge transport line, a partition plate connected to the mounting base plate through a connecting mechanism, the partition plate is used to receive the sugarcane unloaded by the unloading conveying mechanism, the partition plate includes a mounting frame connected to the connecting mechanism and a plurality of partition strips evenly arranged in the mounting frame, and a disperser is arranged at the unloading track between the unloading conveying mechanism and the partition plate, which uniformly scatters the unloaded sugarcane onto the partition plate.

[0008] Preferably, the disperser comprises a rotating shaft and dispersing claws fixed on the surface of the rotating shaft, and the disperser is integrally arranged at the end of the unloading conveying mechanism.

[0009] Preferably, the connecting mechanism comprises a first support member slidingly connected to a sliding rail of the mounting base plate through a sliding block assembly, the top of the first support member is connected to a second support member through an elastic member, the second support member is rotatably connected to the bottom surface of the mounting frame body, and a vibrator is arranged on the second support member.

[0010] Preferably, a middle part of the first support member is provided with an adjusting assembly for adjusting the inclination angle of the isolation plate, the adjusting assembly comprises a cross rod fixed on the middle part of the first support member, one end of the cross rod is slidingly connected to a sliding rail of the mounting base plate through a vertical rod and a guide sliding block, one end of the cross rod is rotatably connected to one end of an adjusting sliding block, the other end of the adjusting sliding block is connected to a wheel carrier rotatably provided with a bearing wheel through a telescopic connecting rod and a connecting spring, the bearing wheel abuts against the bottom surface of the mounting frame body, and a middle part of the adjusting sliding block is rotatably connected to the first support member through a telescopic cylinder.

[0011] Preferably, the sliding block assembly comprises a sliding block slidingly connected to a sliding rail of the mounting base plate, and a side table is formed on the side surface of the sliding block, and a driving motor is mounted on the side table, and a main shaft of the driving motor is drivingly connected to a transmission rail of the mounting base plate through a walking wheel.

[0012] Preferably, the walking wheel is a round gear, the transmission rail is a corresponding rack, and the round gear and the rack are drivingly connected in meshing mode.

[0013] Preferably, a sewage collecting pool is formed in the mounting base plate, and the sewage collecting pool is located directly below the isolation plate.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1、 the disperser of the utility model through the rotating movement of the rotating shaft and the dispersing claw, effectively scatters and uniformly distributes the unloaded sugarcane on the isolation plate, avoids the accumulation and blockage of the sugarcane, and also enables the sugarcane to be more fully contacted with the sand removing device, thereby improving the uniformity and efficiency of the vibration of the sand removing device on the sugarcane, and significantly improving the efficiency and effect of the sand removing of the sugarcane.

[0016] 2, the utility model discloses a connecting mechanism through the cooperation of slider assembly and sliding rail, make can drive sand removing device left and right movement and can constantly with different parts even receive the sugarcane of unloading, and can freely adjust the inclination angle of isolation board through adjusting assembly, and when unloading sugarcane, the isolation board is adjusted square and is convenient for receiving sugarcane, ensure that the sugarcane can be evenly distributed in the vibration sand removing process, after sand removing, the direction of discharge conveying line is inclined, accelerate the sugarcane flow into the next link after sand removing, also make sand removing device can better adapt to different production environment, improve the use flexibility and sand removing effect of equipment. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model in the first perspective on the conveying line;

[0018] Figure 2 It is the left view of the utility model in the conveying line;

[0019] Figure 3 It is Figure 2 the partial close-up view of A in middle;

[0020] Figure 4 It is Figure 2 the partial close-up view of B in middle;

[0021] Figure 5 It is the three-dimensional structure schematic diagram of sand removing device in the second perspective;

[0022] Figure 6 It is the back view of sand removing device;

[0023] Figure 7 It is Figure 6 the partial close-up view of C in middle.

[0024] In the drawing: 1 - installation base plate;11 - sliding rail;12 - transmission rail;2 - isolation board;21 - installation frame body;22 - isolation strip;3 - connecting mechanism;31 - first support;32 - elastic part;33 - second support;4 - disperser;5 - slider assembly;51 - slider;52 - side table;53 - drive motor;54 - walking wheel;6 - adjusting assembly;61 - cross bar;62 - vertical bar;63 - guide slide body;64 - adjusting slide body;65 - telescopic connecting rod;66 - connecting spring;67 - wheel frame;68 - bearing wheel;69 - telescopic cylinder;7 - sewage collection tank;8 - vibrator;9 - unloading conveying mechanism;10 - discharge conveying line. DETAILED DESCRIPTION

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This invention automatically unloads harvested sugarcane from the field into the unloading and conveying mechanism 9, and then transports it to the factory for the sugar-making process. Before the sugar-making process, the sugarcane needs to be desanded. Desanding is more efficient and convenient on the automatic unloading and transporting line. Therefore, this desanding device is set between the unloading and conveying mechanism 9 and the discharge transport line 10. It is used to vibrate and desand the sugarcane transported by the unloading and conveying mechanism 9 and then guide it into the discharge transport line 10 for transport to the next process.

[0027] like Figure 1 As shown, this utility model is a sugarcane vibration desanding device, including a mounting base 1 installed between the unloading and conveying mechanism 9 and the discharge conveying line 10; the mounting base 1 serves as the mounting base 1 of the entire desanding device, used to support and connect various components; furthermore, an isolation plate 2 is connected to the mounting base 1 via a connecting mechanism 3, the isolation plate 2 is used to receive the sugarcane unloaded by the unloading and conveying mechanism 9, and then vibrating the isolation plate 2 causes the sugarcane on it to vibrate as well, causing sand and gravel impurities to fall off and achieve desanding; specifically, as shown... Figure 1 and Figure 5 As shown, the isolation plate 2 includes a mounting frame 21 connected to the connecting mechanism 3 and isolation strips 22 evenly arranged in the mounting frame 21. Multiple isolation strips 22 are evenly distributed within the mounting frame 21, and gaps are formed between the isolation strips 22 to allow sand and gravel to fall through. Furthermore, as... Figure 1 and Figure 2 As shown, a disperser 4 is provided at the unloading trajectory between the unloading conveying mechanism 9 and the isolation plate 2. Specifically, the disperser 4 includes a rotating shaft and a dispersing claw fixed on the surface of the rotating shaft. The disperser 4 is integrally provided at the end of the unloading conveying mechanism 9. The rotating shaft and the dispersing claw are driven to rotate. The disperser 4 disperses the unloaded sugarcane evenly onto the isolation plate 2.

[0028] To achieve left-right movement and angle adjustment of the isolation plate 2, and to further optimize the use of this utility model, such as... Figures 2 to 6As shown, the connecting mechanism 3 includes a first support 31 connected to the sliding rail 11 of the mounting base plate 1 through a sliding block assembly 5, the top end of the first support 31 is connected to a second support 33 through a elastic member 32, due to the connection mode of the elastic member 32, the isolation plate 2 can shake flexibly when subjected to force, further, the second support 33 is rotatably connected to the bottom surface of the mounting frame 21, in order to make the isolation plate 2 vibrate, the second support 33 is provided with a vibrator 8, of course, the vibrator 8 can also be provided on the isolation plate 2, the vibrator 8 adopts the common vibrator on the market, which is usually an eccentric motor, due to the eccentricity of the motor, the motor will shake when running, so that the isolation plate 2 follows the vibration, and the vibration removes the sand of sugarcane.

[0029] Further, the middle part of the first support 31 is provided with an adjusting assembly 6 for adjusting the inclination angle of the isolation plate 2, the adjusting assembly 6 is used to rotate the isolation plate 2 along the rotation axis of the rotating connection between the second support 33 and the mounting frame 21, so as to change the inclination angle; as shown in Figure 2 、 Figure 3 and Figure 4 shown, the adjusting assembly 6 includes a cross bar 61 fixed in the middle part of the first support 31, one end of the cross bar 61 is connected to the sliding rail 11 on the mounting base plate 1 through a vertical bar 62 and a guide sliding body 63, the structure composed of the cross bar 61 and the vertical bar 62 is to support the isolation plate 2 more stably and reliably; further, one end of the cross bar 61 is rotatably connected with one end of an adjusting sliding body 64, the other end of the adjusting sliding body 64 is connected with a wheel carrier 67 rotatably installed with a bearing wheel 68 through a telescopic connecting rod 65 and a connecting spring 66, the bearing wheel 68 abuts to the bottom surface of the mounting frame 21, the middle part of the adjusting sliding body 64 is rotatably connected with the first support 31 through a telescopic cylinder 69, the telescopic cylinder 69 is preferably a hydraulic cylinder, by controlling the hydraulic cylinder to pull the adjusting sliding body 64 to rotate, the bearing wheel 68 on the adjusting sliding body 64 rotates against the isolation plate 2, the isolation plate 2 can be adjusted to a suitable angle according to the actual use.

[0030] Further, the sliding block assembly 5 includes a sliding block 51 connected to the sliding rail 11 on the mounting base plate 1, the top surface of the sliding block 51 is fixedly connected with the first support 31, thus the isolation plate 2 can move left and right on the mounting base plate 1; further, the side surface of the sliding block 51 forms a side table 52, the side table 52 is installed with a driving motor 53, the side surface of the side table 52 forms a through hole, preferably, the walking wheel 54 is a circular gear, the transmission rail 12 is a corresponding rack, the circular gear passes through the through hole to engage and transmit the rack, by controlling the driving motor 53 to rotate, the whole sliding block assembly 5 and the isolation plate 2 can be driven to move left and right.

[0031] In use, first, the harvested sugarcane is automatically unloaded to the unloading conveying mechanism 9 for transportation, the unloading conveying mechanism 9 can be controlled to start and stop, then the isolation plate 2 is moved to the left by the driving motor 53 so that the tail end of the isolation plate 2 is aligned with the unloading port position of the unloading conveying mechanism 9 (near the disperser 4), the isolation plate 2 is adjusted to be horizontal by the adjusting assembly 6, then the isolation plate 2 is moved to the right and the unloading conveying mechanism 9 is started to unload the sugarcane, the sugarcane falls on the isolation plate 2 uniformly, the vibrator 8 is started to vibrate to remove sand, since the distribution of the sugarcane is very uniform, the sand removal effect is efficient, and water spraying can be used for cleaning; when the sand removal effect is achieved, the isolation plate 2 is adjusted to be inclined by the adjusting assembly 6 to unload and introduce the sugarcane to the discharging conveying line 10, and the sugarcane is transported to the next process link.

[0032] In order to concentrate the sand and stone impurities falling during vibration sand removal, further optimize the utility model, the installation base plate 1 is formed with a sump 7, the sump 7 is located directly below the isolation plate 2, the sand and stone impurities falling on the isolation plate 2 fall into the sump 7 under the action of gravity, which is convenient for cleaning later.

[0033] In summary, the sugarcane vibration sand removal device has the advantages of simple structure, convenient operation, good sand removal effect and the like. The sugarcane is scattered and uniformly distributed on the isolation plate 2 by the disperser 4, and then the movement of the connecting mechanism 3 and the angle adjustment of the adjusting assembly 6 are used in cooperation to realize uniform reception and vibration sand removal of the sugarcane. At the same time, the setting of the sump 7 also helps to keep the working environment clean. Therefore, the utility model has wide application prospect and popularization value.

[0034] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A sugarcane vibration desanding device, wherein the desanding device is disposed between an unloading conveying mechanism (9) and a discharge conveying line (10), for vibrating and desanding the sugarcane transported by the unloading conveying mechanism (9) and then guiding it into the discharge conveying line (10) for transport to the next process, characterized in that: The sand removing device comprises a mounting base plate (1) installed between a discharging conveying mechanism (9) and a discharging conveying line (10), an isolation plate (2) connected to the mounting base plate (1) through a connecting mechanism (3), the isolation plate (2) is used for receiving the sugarcane discharged by the discharging conveying mechanism (9), the isolation plate (2) comprises a mounting frame (21) connected to the connecting mechanism (3) and isolation strips (22) uniformly arranged in the mounting frame (21), a disperser (4) is arranged at a discharging track between the discharging conveying mechanism (9) and the isolation plate (2), and the disperser (4) uniformly disperses the discharged sugarcane on the isolation plate (2).

2. A sugarcane shaker according to claim 1, characterised in that: The disperser (4) comprises a rotating shaft and dispersing claws fixed on the surface of the rotating shaft, and the disperser (4) is integrally arranged at the end of the discharging conveying mechanism (9).

3. A sugarcane shaker according to claim 2, characterised in that: The connecting mechanism (3) comprises a first support (31) slidably connected to a sliding rail (11) of the mounting base plate (1) through a sliding block assembly (5), the top of the first support (31) is connected to a second support (33) through an elastic member (32), the second support (33) is rotationally connected to the bottom surface of the mounting frame (21), and a vibrator (8) is arranged on the second support (33).

4. A sugarcane shaker according to claim 3, characterised in that: The middle part of the first support (31) is provided with an adjusting assembly (6) for adjusting the inclination angle of the isolation plate (2), the adjusting assembly (6) comprises a horizontal rod (61) fixed on the middle part of the first support (31), one end of the horizontal rod (61) is slidably connected to the sliding rail (11) of the mounting base plate (1) through a vertical rod (62) and a guide sliding block (63), one end of the horizontal rod (61) is rotationally connected to one end of an adjusting sliding block (64), the other end of the adjusting sliding block (64) is connected to a wheel frame (67) rotationally installed with a bearing wheel (68) through a telescopic connecting rod (65) and a connecting spring (66), the bearing wheel (68) abuts against the bottom surface of the mounting frame (21), and the middle part of the adjusting sliding block (64) is rotationally connected to the first support (31) through a telescopic cylinder (69).

5. A sugarcane shaker according to claim 3 or 4, characterised in that: The sliding block assembly (5) comprises a sliding block (51) slidably connected to the sliding rail (11) of the mounting base plate (1), a side table (52) is formed on the side surface of the sliding block (51), a driving motor (53) is installed on the side table (52), and the main shaft of the driving motor (53) is drivingly connected to a transmission rail (12) of the mounting base plate (1) through a walking wheel (54).

6. A sugarcane shaker according to claim 5, characterised in that: The walking wheel (54) is a circular gear, the transmission rail (12) is a corresponding rack, and the circular gear and the rack are meshingly and drivingly connected.

7. A sugarcane shaker according to any one of claims 1 to 4 or 6, wherein: A sewage collecting pool (7) is formed in the mounting base plate (1), and the sewage collecting pool (7) is located directly below the isolation plate (2).

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