Adjustable typhoon cleaning equipment for flow channel

Abstract

The utility model relates to adjustable typhoon cleaning equipment for a flow channel. The adjustable typhoon cleaning equipment comprises a flow channel mechanism, a typhoon cleaning mechanism installed above the flow channel mechanism and a filtering and dust collecting mechanism connected with the typhoon cleaning mechanism through a pipeline. The runner mechanism is provided with a runner; the typhoon cleaning mechanism comprises a shell frame and a typhoon cleaning assembly installed on the inner side of the shell frame. An exhaust box is arranged on the rear side of the shell frame; an air outlet of the air exhaust box is connected with an air inlet of the filtering dust collection mechanism through a pipeline; the exhaust box is further provided with a negative pressure detection meter. The typhoon cleaning mechanism further comprises an XYZ-axis moving mechanism installed on the inner side of the shell frame, and the typhoon cleaning assembly is fixed to the moving end of the XYZ-axis moving mechanism. According to the adjustable typhoon cleaning equipment for the flow channel, through the design of the X-axis moving mechanism, the Y-axis moving mechanism, the Z-axis moving mechanism, the typhoon cleaning technology and the double-layer filtering dust collection mechanism, the defects of traditional cleaning equipment in the aspects of cleaning precision, the filtering effect and operation monitoring are effectively overcome.

Description

TECHNICAL FIELD

[0001] The utility model relates to a cleaning equipment technical field, especially a kind of adjustable typhoon cleaning equipment for flow channel. BACKGROUND

[0002] In many industries with extremely high requirements for production environment cleanliness, such as electronic manufacturing and precision instrument production, the tiny particles, dust and other pollutants generated during production can have a serious impact on product quality. For example, in the chip manufacturing process, even the tiniest dust particles can cause short circuits or performance degradation. Therefore, efficient cleaning equipment is crucial to ensuring product quality and improving production efficiency.

[0003] The previous cleaning equipment mainly includes the following types:

[0004] I. Fixed cleaning equipment: the cleaning mechanism is fixed and cannot be adjusted flexibly, which is suitable for single scene but has poor flexibility.

[0005] II. Manual cleaning equipment: relies on manual operation, with low cleaning efficiency and difficulty in ensuring cleaning consistency.

[0006] III. Semi-automatic cleaning equipment: has certain automation function, but the cleaning range and precision are limited, which cannot meet the high-precision cleaning demand.

[0007] IV. Dust collection equipment: traditional dust collection equipment usually uses single-layer filtration, with limited filtration effect and lack of negative pressure detection function, making it difficult to monitor the equipment operation status in real time. CONTENT OF THE UTILITY MODEL

[0008] To solve the above technical problems, the utility model provides a kind of adjustable typhoon cleaning equipment for flow channel, through the design of XYZ axis moving mechanism, typhoon cleaning technology and double-layer filtration dust collection mechanism, effectively solve the deficiency of traditional cleaning equipment in cleaning precision, filtration effect and operation monitoring;It has broad application prospect, can significantly improve cleaning efficiency and quality, and promote the technological progress of related industries.

[0009] The utility model discloses a technical scheme that solves its technical problem is adopted: a kind of adjustable typhoon cleaning equipment for flow channel, including flow channel mechanism, the typhoon cleaning mechanism being installed in the upper of flow channel mechanism, and the filtering dust collection mechanism being connected with typhoon cleaning mechanism by pipeline;The flow channel mechanism has flow channel;The typhoon cleaning mechanism includes shell frame, and the typhoon cleaning assembly being installed in the inside of shell frame;The rear side of shell frame is provided with exhaust box;The air inlet of exhaust box is communicated with the air outlet of typhoon cleaning assembly by hose, and the air outlet of exhaust box is connected with the air inlet of filtering dust collection mechanism by pipeline;Negative pressure detection table is further provided on the exhaust box, for detecting the negative pressure state in exhaust box;The typhoon cleaning mechanism further includes the XYZ axis moving mechanism being installed in the inside of shell frame, and the typhoon cleaning assembly is fixed to the moving end of XYZ axis moving mechanism, for adjusting the orientation of typhoon cleaning assembly relative to flow channel by XYZ axis moving mechanism.

[0010] Further, the XYZ axis moving mechanism includes two mounting plates fixed to the left and right sides of the shell frame respectively, each mounting plate is provided with a vertical screw rod assembly, the screw rod assembly includes a screw rod and a screw nut matched with the screw rod, and a Z-axis moving plate is fixed to the screw nut; a Y-axis slide rod in the front-rear direction is also fixed to the Z-axis moving plate, and two Y-axis sliders in front of and behind the Y-axis slide rod are assembled on the Y-axis slide rod; an X-axis slide rod in the left-right direction is also installed between the corresponding Y-axis sliders on the left and right sides, and an X-axis slider is assembled on the X-axis slide rod, and the two X-axis sliders are fixed to the top side of the typhoon cleaning assembly in front of and behind each other.

[0011] Further, the XYZ axis moving mechanism further includes an adjusting wheel connected with the screw rod assembly.

[0012] Further, the typhoon cleaning assembly includes an outer cover and an inner cover installed on the inner side of the outer cover, and an air suction cavity is formed between the left and right sides of the outer cover and the inner cover; an air outlet is arranged on the top side of the outer cover and communicated with the air suction cavity; the air outlet is communicated with the air inlet of the exhaust box through a hose; a plurality of pneumatic rotary nozzles are arranged in the inner cover and distributed in front of and behind each other, and an ion air knife is arranged on the left and right sides of the plurality of pneumatic rotary nozzles in the inner cover.

[0013] Further, the shell frame includes a fixed shell frame and a reversible shell frame; the fixed shell frame is fixedly installed with the flow channel mechanism; the top side rear end of the reversible shell frame is connected with the fixed shell frame through a hinge, and the XYZ axis moving mechanism is fixedly installed with the reversible shell frame; the reversible shell frame has the freedom degree of being turned open or closed relative to the fixed shell frame around the hinge.

[0014] Further, the reversible shell frame further has a reversible window; the reversible window is connected with the reversible shell frame through a hinge, and the reversible window has a degree of freedom of being reversibly opened or closed relative to the reversible shell frame around the hinge.

[0015] Further, the reversible window has a transparent area.

[0016] Further, the filtering dust collection mechanism comprises a primary filter box, a secondary filter box and a negative pressure mechanism; the primary filter box has a primary air cavity; an air inlet of the primary air cavity is connected with an air outlet of the exhaust box through a pipeline; a bottom side outlet of the primary air cavity is provided with a primary filter core; a top side of the secondary filter box is connected with the primary filter box, and the secondary filter box has a secondary air cavity; a bottom side outlet of the secondary air cavity is provided with a secondary filter core; and an air inlet of the negative pressure mechanism is connected with the bottom side outlet of the secondary air cavity.

[0017] The adjustable typhoon cleaning equipment for flow channels has the advantages that the design of the XYZ axis moving mechanism, the typhoon cleaning technology and the double-layer filtering dust collection mechanism effectively solves the deficiencies of the traditional cleaning equipment in cleaning precision, filtering effect and operation monitoring, has a wide application prospect, can significantly improve the cleaning efficiency and quality, and promotes the technical progress of related industries. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 FIG. 1 is a perspective view of an embodiment of the adjustable typhoon cleaning equipment for flow channels;

[0019] Figure 2 FIG. 3 is a perspective view of the typhoon cleaning mechanism of the embodiment of the adjustable typhoon cleaning equipment for flow channels;

[0020] Figure 3 FIG. 5 is a perspective view of the typhoon cleaning mechanism of the embodiment of the adjustable typhoon cleaning equipment for flow channels without the reversible window;

[0021] Figure 4 FIG. 7 is an assembled perspective view of the typhoon cleaning assembly and the XYZ axis moving mechanism of the embodiment of the adjustable typhoon cleaning equipment for flow channels;

[0022] Figure 5 FIG. 9 is another angle of the assembled perspective view of the typhoon cleaning assembly and the XYZ axis moving mechanism of the embodiment of the adjustable typhoon cleaning equipment for flow channels;

[0023] Figure 6 FIG. 11 is a left view of the typhoon cleaning assembly of the embodiment of the adjustable typhoon cleaning equipment for flow channels;

[0024] Figure 7 FIG. 13 is a right view of the typhoon cleaning assembly of the embodiment of the adjustable typhoon cleaning equipment for flow channels;Figure 6 A cross-sectional view of AA;

[0025] Figure 8 This is a front view schematic diagram of the filtration and dust collection mechanism of an adjustable typhoon cleaning device for a flow channel, as shown in the embodiment.

[0026] Figure 9 for Figure 8 A cross-sectional view of BB;

[0027] Among them, 1-flow channel mechanism, 2-typhoon cleaning mechanism, 3-filtration and dust collection mechanism, 4-pipe, 21-outer shell frame, 22-exhaust box, 23-typhoon cleaning component, 24-XYZ axis moving mechanism, 25-hose, 26-negative pressure gauge, 211-fixed outer shell frame, 212-rotatable outer shell frame, 2121-rotatable window, 21211-transparent area, 231-outer cover, 232-inner cover, 233-pneumatic rotary nozzle 234-Ion air knife, 235-Air outlet, 241-Mounting plate, 242-Screw assembly, 243-Z-axis moving plate, 244-Y-axis slide bar, 245-Y-axis slider, 246-X-axis slide bar, 247-X-axis slider, 248-Adjusting wheel, 31-Primary filter box, 32-Secondary filter box, 33-Negative pressure mechanism, 311-Primary air chamber, 312-Primary filter element, 321-Secondary air chamber, 322-Secondary filter element. Detailed Implementation

[0028] To enhance understanding of this utility model, it will be described in further detail below with reference to the accompanying drawings and embodiments. These embodiments are only used to explain this utility model and do not limit the scope of protection of this utility model.

[0029] Example

[0030] Please refer to Figures 1 to 9As shown, the embodiment provides an adjustable typhoon cleaning device for flow channel, which comprises a flow channel mechanism 1, a typhoon cleaning mechanism 2 installed above the flow channel mechanism 1, a filter dust collection mechanism 3 connected with the typhoon cleaning mechanism 2 through a pipeline 4; the flow channel mechanism 1 has a flow channel; the typhoon cleaning mechanism 2 comprises a shell frame 21 and a typhoon cleaning assembly 23 installed inside the shell frame 21; the rear side of the shell frame 21 is provided with an exhaust box 22; the air inlet of the exhaust box 22 is communicated with the air outlet of the typhoon cleaning assembly 23 through a hose 25, and the air outlet of the exhaust box 22 is connected with the air inlet of the filter dust collection mechanism 3 through the pipeline 4; a negative pressure detection table 26 is further arranged on the exhaust box 22 for detecting the negative pressure state in the exhaust box 22; the typhoon cleaning mechanism 2 further comprises an XYZ axis moving mechanism 24 installed inside the shell frame 21, and the typhoon cleaning assembly 23 is fixed to the moving end of the XYZ axis moving mechanism 24 for adjusting the front, rear, left, right, up and down positions of the typhoon cleaning assembly 23 relative to the flow channel through the XYZ axis moving mechanism.

[0031] The adjustable typhoon cleaning device for flow channel of the embodiment adopts the XYZ axis moving mechanism, can realize multi-directional adjustment of the typhoon cleaning assembly, and can adapt to complex cleaning requirements; the negative pressure detection table can monitor the running state of the filter dust collection mechanism in real time, and ensure efficient and stable operation of the device.

[0032] Please refer to Figure 3 and Figure 4 As shown, the XYZ axis moving mechanism 24 comprises two mounting plates 241 fixed to the left and right sides of the shell frame 21 respectively, a vertical screw rod assembly 242 is installed on each mounting plate 241, the screw rod assembly 242 comprises a screw rod and a screw nut matched with the screw rod, and a Z-axis moving plate 243 is fixed on the screw nut; a front-to-back Y-axis slide rod 244 is further fixed on the Z-axis moving plate 243, two Y-axis sliding blocks 245 are assembled on the Y-axis slide rod 244 in front of and behind the Y-axis slide rod 244; a left-to-right X-axis slide rod 246 is further installed between the corresponding Y-axis sliding blocks 245 on the left and right sides, an X-axis sliding block 247 is assembled on the X-axis slide rod 246, and the two X-axis sliding blocks 247 are fixed to the top side of the typhoon cleaning assembly 23 in front of and behind the X-axis slide rod 246. In the embodiment, the screw rod assembly 242 is used for adjusting the up-and-down position of the Z-axis moving plate 243 along the Z-axis; the Y-axis slide rod 244 and the Y-axis sliding block 245 are matched for adjusting the front-and-back position of the Y-axis sliding block 245 along the Y-axis; the X-axis slide rod 246 and the X-axis sliding block 247 are matched for adjusting the left-and-right position of the X-axis sliding block 247 along the X-axis; and the X-axis sliding block 247 is fixed with the typhoon cleaning assembly 23, so that the front-and-back, left-and-right, up-and-down positions of the typhoon cleaning assembly 23 can be adjusted through the XYZ axis moving mechanism.

[0033] Please refer to Figure 4As shown, the XYZ axis moving mechanism 24 further comprises an adjusting wheel 248 connected with the screw rod assembly 242. By rotating the adjusting wheel 248 to drive the screw rod to rotate, the Z-axis moving plate is adjusted in the up-down orientation.

[0034] Referring again to Figures 5 to 7 As shown, the typhoon cleaning assembly 23 comprises an outer cover 231 and an inner cover 232 installed inside the outer cover 231, and the left and right sides of the outer cover 231 and the inner cover 232 have an air suction cavity; the top side of the outer cover 231 is provided with an air outlet 235 communicating with the air suction cavity; the air outlet 235 communicates with the air inlet of the exhaust box 22 through a hose 25; the inner cover 232 is provided with a plurality of pneumatic rotary nozzles 233 distributed in front and back; and the left and right sides of the inner cover 232 are respectively provided with ion air knives 234. In this embodiment, the rear side of the outer cover 231 is also provided with a plurality of gas port interfaces, and the plurality of gas port interfaces are respectively connected with the plurality of pneumatic rotary nozzles and the two ion air knives; the plurality of gas port interfaces are also connected with a gas circuit electromagnetic valve group, and the pneumatic rotary nozzles are supplied with gas by a high-pressure gas source; the plurality of pneumatic rotary nozzles can form a high-speed airflow (typhoon effect) to clean the surface of the workpiece, and the ion air knives can spray air with positive and negative ions to remove static electricity on the surface and improve the cleaning effect.

[0035] Referring again to Figure 2 And Figure 3 As shown, the shell frame 21 comprises a fixed shell frame 211 and a reversible shell frame 212; the fixed shell frame 211 is fixedly installed with the flow channel mechanism 1; the top side rear end of the reversible shell frame 212 is connected with the fixed shell frame 211 through a hinge, and the XYZ axis moving mechanism 24 is fixedly installed with the reversible shell frame 212; the reversible shell frame 212 has the freedom of being flipped open or closed relative to the fixed shell frame 211 around the hinge. In this embodiment, the front side of the reversible shell frame 212 is also provided with a handle, and the reversible shell frame can be flipped upwardly and rearwardly by hand, so as to flip open the XYZ axis moving mechanism and the typhoon cleaning assembly upwardly and rearwardly synchronously, expose the lower flow channel, and facilitate adjustment and maintenance.

[0036] Referring again to Figure 2 And Figure 3 As shown, the reversible shell frame 212 further comprises a reversible window 2121; the reversible window 2121 is connected with the reversible shell frame 212 through a hinge, and the reversible window 2121 has the freedom of being flipped open or closed relative to the reversible shell frame 212 around the hinge. In this embodiment, the front side of the reversible window 2121 is also provided with a handle, and the reversible window can be flipped upwardly and rearwardly by hand, so as to expose the XYZ axis moving mechanism and the typhoon cleaning assembly, and facilitate the orientation adjustment and corresponding maintenance of the typhoon cleaning assembly.

[0037] Revisit Figure 2 As shown, the flip-up window 2121 has a transparent area 21211; this facilitates observation of the operating status of the typhoon cleaning component.

[0038] Revisit Figure 8 and Figure 9 As shown, the dust collection and filtration mechanism 3 includes a primary filter box 31, a secondary filter box 32, and a negative pressure mechanism 33. The primary filter box has a primary air chamber 311. The air inlet of the primary air chamber 311 is connected to the air outlet of the exhaust box 22 via a pipe 4. A primary filter element 312 is provided at the bottom outlet of the primary air chamber 311. The top of the secondary filter box 32 is connected to the primary filter box 31. The secondary filter box 32 has a secondary air chamber 321, and a secondary filter element 322 is provided at the bottom outlet of the secondary air chamber 321. The air inlet of the negative pressure mechanism 33 is connected to the bottom outlet of the secondary air chamber 321. In this embodiment, a two-stage filtration design is adopted. The primary filter box can filter larger particles, and the secondary filter box can filter smaller particles, ensuring the filtration effect.

[0039] This embodiment describes an adjustable typhoon cleaning device for a flow channel. Taking a carrier tray as an example, the orientation of the typhoon cleaning component is adjusted via an XYZ axis moving mechanism based on the tray's position within the flow channel mechanism. The carrier tray is conveyed within the flow channel. When it reaches below the typhoon cleaning component (a position sensor can determine if the tray is in the designated position and provide a corresponding signal), the filtration and dust collection mechanism is activated (receiving the signal from the carrier tray), and the negative pressure mechanism (fan) begins operation. A negative pressure gauge detects the negative pressure value within the exhaust box. Simultaneously, the air circuit solenoid valve group controls... The high-pressure gas source supplies high-pressure gas to the pneumatic rotary nozzle and ion air knife. The pneumatic rotary nozzle sprays gas and rotates under the influence of the jet flow, thus providing a high-speed airflow similar to a typhoon to clean the surface of the carrier. The ion air knife generates positive and negative ions, which are carried by the high-pressure gas and blown toward the carrier to remove static electricity from the surface of the carrier. After cleaning is completed, the flow channel continues to move the carrier until it flows out (the position sensor can determine whether the carrier is in the designated position and provide a corresponding signal). The air circuit solenoid valve group closes, the negative pressure mechanism closes, and it waits for the next carrier to arrive.

[0040] In this embodiment, a PLC is also included. To meet control requirements, those skilled in the art should refer to the working order of the electrical components described above in the working principle to complete the electrical connection. The detailed connection methods are well-known technologies in the field, so the electrical control will not be described further.

[0041] The above embodiments should not limit the present invention in any way. All technical solutions obtained by equivalent substitution or equivalent conversion fall within the protection scope of the present invention.

Claims

1. An adjustable typhoon cleaning apparatus for a flow channel, characterized by: The utility model provides a kind of cleaning device, including flow channel mechanism (1), the typhoon cleaning mechanism (2) installed above flow channel mechanism (1), and the filter dust collection mechanism (3) connected with typhoon cleaning mechanism (2) by pipeline (4);The flow channel mechanism (1) has flow channel;The typhoon cleaning mechanism (2) includes shell frame (21), and typhoon cleaning assembly (23) is installed to inside of shell frame (21);The rear side of shell frame (21) is provided with exhaust box (22);The air inlet of exhaust box (22) is communicated with the air outlet of typhoon cleaning assembly (23) by hose (25), and the air outlet of exhaust box (22) is connected with the air inlet of filter dust collection mechanism (3) by pipeline (4);Negative pressure detection table (26) is further provided on the exhaust box (22), for detecting the negative pressure state in exhaust box (22);The typhoon cleaning mechanism (2) further includes XYZ axis moving mechanism (24) installed to inside of shell frame (21), and the typhoon cleaning assembly (23) is fixed to the moving end of XYZ axis moving mechanism (24), for adjusting the orientation of typhoon cleaning assembly (23) relative to flow channel by XYZ axis moving mechanism.

2. An adjustable typhoon cleaning device for a flow channel according to claim 1, characterized in that: The XYZ axis moving mechanism (24) includes two mounting plates (241) fixed to the left and right sides of shell frame (21) respectively, a vertical screw rod assembly (242) is installed on each mounting plate (241), the screw rod assembly (242) includes a screw rod and a screw nut matched with the screw rod, and a Z-axis moving plate (243) is fixed to the screw nut; A Y-axis slide rod (244) in front-rear direction is further fixed to the Z-axis moving plate (243), and a front and rear Y-axis slide block (245) is assembled on the Y-axis slide rod (244); A X-axis slide rod (246) in left-right direction is further installed between the corresponding Y-axis slide blocks (245) on the left and right sides, and a X-axis slide block (247) is assembled on the X-axis slide rod (246), and the two X-axis slide blocks (247) are fixed to the top side of the typhoon cleaning assembly (23) in front and back.

3. An adjustable typhoon cleaning device for a flow channel according to claim 2, characterized in that: The XYZ axis moving mechanism further includes an adjusting wheel (248) connected with the screw rod assembly (242).

4. An adjustable typhoon cleaning apparatus for a flow channel according to claim 1, wherein: The typhoon cleaning assembly (23) includes an outer cover (231) and an inner cover (232) installed inside the outer cover (231), and an air suction cavity is formed between the left and right sides of the outer cover (231) and the inner cover (232); An air outlet (235) is arranged on the top side of the outer cover (231) and communicated with the air suction cavity; The air outlet (235) is communicated with the air inlet of the exhaust box (22) by the hose (25); A plurality of pneumatic rotary nozzles (233) are arranged in front and back in the inner cover (232), and an ion air knife (234) is further arranged on the left and right sides of the plurality of pneumatic rotary nozzles (233) in the inner cover (232).

5. An adjustable typhoon cleaning apparatus for a flow channel according to claim 1, wherein: The shell frame (21) comprises a fixed shell frame (211) and a reversible shell frame (212); the fixed shell frame (211) is fixedly installed with the flow channel mechanism (1); the top side rear end of the reversible shell frame (212) is connected with the fixed shell frame (211) through a hinge, and the XYZ axis moving mechanism (24) is fixedly installed with the reversible shell frame (212); the reversible shell frame (212) has the freedom of being reversibly opened or closed relative to the fixed shell frame (211) around the hinge.

6. An adjustable typhoon cleaning apparatus for a flow channel according to claim 5, wherein: The reversible shell frame (212) further comprises a reversible window (2121); the reversible window (2121) is connected with the reversible shell frame (212) through a hinge, and the reversible window (2121) has the freedom of being reversibly opened or closed relative to the reversible shell frame (212) around the hinge.

7. An adjustable typhoon cleaning apparatus for a flow channel according to claim 6, wherein: The reversible window (2121) has a transparent area (21211).

8. An adjustable typhoon cleaning device for a flow channel according to any one of claims 1-7, characterized in that: The filter dust collection mechanism (3) comprises a primary filter box (31), a secondary filter box (32) and a negative pressure mechanism (33); the primary filter box has a primary air cavity (311); the air inlet of the primary air cavity (311) is connected with the air outlet of the exhaust box (22) through a pipeline (4); the bottom side outlet of the primary air cavity (311) is provided with a primary filter core (312); the top side of the secondary filter box (32) is connected with the primary filter box (31), and the secondary filter box (32) has a secondary air cavity (321); the bottom side outlet of the secondary air cavity (321) is provided with a secondary filter core (322); the air inlet of the negative pressure mechanism (33) is connected with the bottom side outlet of the secondary air cavity (321).

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