Dust removal protection device for complete production line of cold-rolled ribbed steel bars
By designing a protective enclosure and dust collection components on the cold-rolled ribbed steel bar production line, the problems of wire drawing powder dispersion and dust pollution were solved, achieving the effects of environmental protection and safe production.
Patent Information
- Application Number
- CN202520462266.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing complete production lines for cold-rolled ribbed steel bars cannot limit the dispersion range of drawing powder, resulting in workshop environmental pollution and harm to employee health. At the same time, they cannot effectively collect dust and cause serious noise pollution.
Design a dust removal and protection device that includes a protective chamber and a dust collection component. The protective chamber includes an inlet and an outlet. The dust collection component is connected to a dust collection box. The protective chamber restricts the drawing powder and dust in the inner chamber and collects them into the dust collection box through the dust collection component. The protective chamber also provides sound insulation and noise reduction.
It effectively limits the amount of wire drawing powder and dust in the inner room, prevents pollution of the workshop environment, protects the health of employees, reduces noise hazards, and improves the safety and cleaning efficiency of the production line.
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Figure CN223946476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of dust removal, more specifically, it relates to cold rolled ribbed steel bar complete production line dustproof device. BACKGROUND
[0002] Cold rolled ribbed steel bar complete production line is a kind of equipment combination for producing cold rolled ribbed steel bar, usually including pay-off stand, phosphorus removal machine, lubricating machine, rolling mill, drawing machine and take-up machine, and wire drawing powder is usually used as lubricant in lubricating machine, in the process of continuous processing of steel bar, steel bar passes through wire drawing powder box with wire drawing powder, wire drawing powder adheres to the surface of steel bar to play the role of lubrication, reduces the wear of die blade of rolling mill in the process of steel bar cold rolling, thereby prolongs the service life of blade, and saves energy consumption, in this process, part of wire drawing powder is taken out from wire drawing powder box by steel bar, and part of wire drawing powder adhered to the surface of steel bar also falls off in the processing process, and these wire drawing powders flow and scatter in the whole workshop.
[0003] The existing cold rolled ribbed steel bar complete production line cannot limit the scattering range of wire drawing powder, and cannot collect wire drawing powder, and the wire drawing powder scattered in the workshop can pollute the workshop environment and endanger the health of employees. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the defects in the prior art, and provides a cold rolled ribbed steel bar complete production line dustproof device, which can limit the scattering range of wire drawing powder and collect wire drawing powder.
[0005] To achieve the above object, the utility model provides a cold rolled ribbed steel bar complete production line dustproof device, which comprises: a protective house, the protective house is provided with an inner chamber for accommodating processing equipment, the protective house comprises a feeding port and a discharging port, the protective house is provided with a dust suction assembly communicating with the inner chamber, and the dust suction assembly is communicated with a dust collecting box.
[0006] By using the cold rolled ribbed steel bar complete production line dustproof device, the protective house can limit wire drawing powder in the inner chamber, and the wire drawing powder and other dust in the inner chamber can be sucked into the dust collecting box by the dust suction assembly, so as to avoid the pollution of wire drawing powder and other dust to the workshop environment and endanger the health of employees, the protective house can also limit the scale pieces in the inner chamber, facilitate the cleaning of scale pieces, and has good protective effect, can prevent the splashing of scale pieces or the dancing of broken steel bars to injure people, and guarantees the personal safety of employees, in addition, the protective house can also play the role of sound insulation, reduces the harm of noise to employees.
[0007] As preferred, the feeding port is provided with first bristles, the first bristles block the feeding port, the discharging port is provided with a sealing and cleaning assembly, the sealing and cleaning assembly blocks the discharging port. Such design can improve the sealing performance of the protective house, and avoid the wire drawing powder, scale debris and other dust from the feeding port or the discharging port.
[0008] As preferred, the sealing and cleaning assembly comprises a support, a plurality of rotating rings, a first gear, a transmission gear set and a first motor, the rotating rings are coaxial and spaced apart, each rotating ring is rotatably installed on the support, and each rotating ring is provided with second bristles on the inner side, and each rotating ring is fixedly sleeved with a first gear on the outer ring.
[0009] The transmission gear set comprises a plurality of gears, the rotating rings are connected with the gears in the transmission gear set through the first gears respectively, so that the rotation of the gears in the transmission gear set can drive the rotation of the rotating rings, the first motor is fixedly installed on the protective house, the first motor is drivingly connected with at least one gear in the transmission gear set, the first motor drives the rotation of the rotating rings through the transmission gear set, and the rotation directions of the adjacent rotating rings are opposite. Such design, the second bristles rotate synchronously with the rotating rings, block the discharging port, and can efficiently brush off the wire drawing powder attached to the surface of the reinforcing steel bar.
[0010] As preferred, the second bristles on the inner side of each rotating ring are provided with multiple layers, and the multiple layers of second bristles are arranged in staggered manner, the cross section of the second bristles is always rectangular, and the width of the cross section of the second bristles gradually decreases in the direction away from the rotating ring. Such design can increase the contact area of the second bristles with the reinforcing steel bar, improve the cleaning efficiency of the second bristles on the reinforcing steel bar, and facilitate the installation of the second bristles.
[0011] As preferred, the second bristles comprise an inner layer and an outer layer, the inner layer is used to provide support and toughness, and the outer layer covers the outside of the inner layer, and the outer layer is made of elastic material. Such design is conducive to improving the cleaning effect of the second bristles on the reinforcing steel bar.
[0012] As preferred, the discharging port is provided with a guide assembly fixedly connected with the protective house, the guide assembly comprises a fixed plate, a linear module, a mounting bracket and a guide piece, the fixed plate is fixedly installed on the protective house, the linear module is fixedly installed on the fixed plate, the mounting bracket is fixedly installed on the driving end of the linear module, and the guide piece is installed on the mounting bracket. Such design can reduce the friction and wear between the reinforcing steel bar and the second bristles, maintain the cleaning effect of the second bristles on the reinforcing steel bar, and reduce the maintenance cost.
[0013] As preferred, the guide is provided as two guide wheels mounted on the mounting frame, the two guide wheels are distributed vertically, and each of the two guide wheels is provided with a wheel groove, and a limiting guide opening is formed between the two wheel grooves. Such a design is conducive to reducing the winding resistance of the steel bar.
[0014] As preferred, the mounting frame is provided with two oppositely distributed sliding grooves, and each of the two sliding grooves is provided with a double-headed screw rod rotationally connected with the mounting frame, each of the double-headed screw rods is threadedly sleeved with a first sliding plate and a second sliding plate, the first sliding plate and the second sliding plate are respectively threadedly sleeved with a right-handed thread segment and a left-handed thread segment of the double-headed screw rod, and each of the first sliding plate and the second sliding plate is in sliding connection with the sliding groove, the two ends of the central shaft of one of the guide wheels are respectively fixedly connected with two of the first sliding plates, the two ends of the central shaft of the other guide wheel are respectively fixedly connected with two of the second sliding plates, and the guide wheels are rotationally connected with the central shaft. Such a design can adjust the distance between the two guide wheels by synchronously adjusting the two double-headed screw rods, so as to adjust the size of the limiting guide opening and adapt to steel bars of different diameters.
[0015] As preferred, the outer ring of one end of each of the two double-headed screw rods extending out of the mounting frame is fixedly sleeved with a driven gear, the mounting frame is rotationally mounted with a rotating shaft, and the outer ring of the rotating shaft is fixedly sleeved with a driving gear in meshing connection with the two driven gears. Such a design can drive the two driven gears and the two double-headed screw rods to synchronously rotate by rotating the rotating shaft to drive the driving gear, so as to adjust the distance between the two guide wheels.
[0016] As preferred, the protective house comprises a support frame and a shell, the shell is fixedly connected with the support frame, a plurality of doors are mounted on the shell, and a first transparent window is mounted on each of the plurality of doors. Such a design can improve the overall strength and stability of the cold-rolled ribbed steel bar complete production line dust removal protection device, facilitate replacement of parts of the equipment inside the shell by opening the doors, and observe the running state of the equipment inside the shell through the first transparent window.
[0017] As preferred, the top of the shell is provided with a top plate and a hoisting opening, at least one top sealing unit is slidingly arranged on the shell, and the top sealing unit cooperates with the top plate to seal and block the hoisting opening or open the hoisting opening. Such a design can make the hoisting opening open at the position corresponding to the processing equipment to be repaired by adjusting the position of the top sealing unit, so as to facilitate hoisting the processing equipment to be repaired out of the shell for repair by an external machine.
[0018] As preferred, two supporting members are arranged below the top plate along the length direction of the shell, and the two supporting members are fixedly installed on the inner walls of the two sides of the shell respectively, each of the top sealing units comprises a push-pull plate, a first handle, four wheel frames, four rollers and two sealing strips, the first handle and the four wheel frames are fixedly installed on the bottom surface of the push-pull plate, the four rollers are rotatably installed on the four wheel frames respectively, and each two rollers are in rolling connection with one of the supporting members, the two sealing strips are arranged along the width direction of the shell, and the two sealing strips are fixedly connected to the two ends of the push-pull plate. Through the design, the first handle can drive the top sealing unit to move on the supporting member, and the rollers are beneficial to reduce the friction between the push-pull plate and the supporting member, so that the position of the top sealing unit can be adjusted conveniently, and the sealing strips are beneficial to improve the sealing effect of the top sealing unit on the hoisting opening.
[0019] As preferred, the dust suction assembly comprises a dust collecting cover, a connecting pipe and a fan, the dust collecting cover is communicated with the inner chamber, the two ends of the connecting pipe are communicated with the dust collecting cover and the fan respectively, and the fan is communicated with the dust collecting box. Through the design, the fan can suck the wire drawing powder and other dust and debris in the shell into the dust collecting box for collection.
[0020] The utility model discloses the beneficial effect lies in:
[0021] 1、Through using the cold rolled ribbed steel bar complete production line dust removal protection device of the utility model, the protection house can limit the wire drawing powder in the inner chamber, and through the dust suction assembly, the wire drawing powder and other dust in the inner chamber are sucked into the dust collecting box for collection, so that the wire drawing powder and other dust pollution workshop environment and harm employee's health are avoided, the protection house can also limit the mill scale scrap in the inner chamber, the mill scale scrap is cleaned conveniently, and the protection house has good protection effect, can prevent mill scale scrap splashing or broken steel bar dance from hurting people, guarantees employee's personal safety, in addition, the protection house can also play the role of sound insulation, reduces the harm of noise to employee;
[0022] 2、Through setting up first brush and sealing cleaning assembly block up feeding port and discharge port respectively, can further improve the sealing effect of protection house, second brush rotates with rotating ring can efficiently brush the wire drawing powder adhered to the surface of the steel bar after processing, so that the wire drawing powder adhered to the surface of the steel bar is prevented from floating into the workshop after the steel bar passes through the inner chamber, pollutes the workshop environment and harms employee's health;
[0023] 3、Through setting up guide, the amplitude of the steel bar between second brush can be reduced, so that the impact degree of the steel bar to second brush is reduced, the friction and abrasion between the steel bar and second brush are reduced, the service life of second brush is prolonged, the cleaning effect of second brush to the steel bar is maintained, and the maintenance cost is reduced;
[0024] 4、By setting the capping unit, the opening and closing of the hoisting port can be controlled by adjusting the position of the capping unit, facilitating the hoisting of the phosphorus removal machine, rolling mill or drawing machine for maintenance, and the sealing strip is beneficial to improve the sealing effect of the capping unit on the hoisting port. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is the overall structure schematic diagram of the dust removal protection device of the cold-rolled ribbed steel bar complete production line;
[0026] Figure 2 is the main view schematic diagram of the dust removal protection device of the cold-rolled ribbed steel bar complete production line;
[0027] Figure 3 is the main view schematic diagram of the protection house (not including the first brush);
[0028] Figure 4 is the first three-dimensional structure schematic diagram of the protection house;
[0029] Figure 5 is the second three-dimensional structure schematic diagram of the protection house (not including the first transparent window and the second transparent window);
[0030] Figure 6 is Figure 1 is the enlarged view of structure A in figure 6;
[0031] Figure 7 is the three-dimensional structure schematic diagram of the sealing and cleaning assembly (not including the first motor);
[0032] Figure 8 is the three-dimensional structure schematic diagram of the rotating ring, the first gear and the second brush;
[0033] Figure 9 is the side view schematic diagram of the second brush;
[0034] Figure 10 is the three-dimensional structure schematic diagram of the take-up machine;
[0035] Figure 11 is the three-dimensional structure schematic diagram of the guide assembly (not including the linear module of the fixed plate);
[0036] Figure 12 is the right view schematic diagram of the guide assembly (not including the linear module of the fixed plate);
[0037] Figure 13 is the three-dimensional structure schematic diagram of the support frame and the supporting member;
[0038] Figure 14 is the three-dimensional structure schematic diagram of the shell;
[0039] Figure 15 is a schematic view of a perspective structure of a capping unit;
[0040] Figure 16 is Figure 3 is an enlarged view of the structure at B in the middle.
[0041] In the figure: 100, protective house; 101, inner room; 102, feeding port; 103, discharging port; 104, first hole; 105, third hole; 106, hoisting port; 107, fourth hole; 108, fifth hole; 110, first brush; 130, support frame; 140, shell; 141, top plate; 142, dustproof cylinder; 150, door; 151, second handle; 152, second hole; 160, first transparent window; 170, second transparent window; 180, support member; 190, capping unit; 1901, first capping unit; 1902, second capping unit; 1903, third capping unit; 191, push-pull plate; 192, first handle; 193, wheel frame; 194, roller; 195, sealing strip;
[0042] 200, dust collection assembly; 210, dust collection cover; 220, connecting pipe; 230, fan;
[0043] 300, dust collection box;
[0044] 400, guide assembly; 410, fixed plate; 420, linear module; 430, mounting frame; 431, mounting groove; 432, sliding groove; 433, double-headed screw; 434, first sliding plate; 435, second sliding plate; 436, driven gear; 437, rotating shaft; 438, driving gear; 439, handle; 440, guide member; 441, guide wheel; 4411, wheel groove; 4412, limit guide port; 4413, central shaft;
[0045] 510, wire paying-off frame; 520, phosphorus removal machine; 530, wire drawing powder box; 540, rolling mill; 550, drawing machine; 551, second motor; 560, wire collecting machine; 561, machine body; 562, winding drum; 563, guide rail; 564, sliding block; 565, wire arranging frame; 566, wire roller; 567, wire guide wheel;
[0046] 600, sealing and cleaning assembly; 610, support; 620, rotating ring; 621, first rotating ring; 622, second rotating ring; 623, third rotating ring; 630, first gear; 631, first A gear; 632, first B gear; 633, first C gear; 640, transmission gear set; 641, driving shaft; 642, second gear; 643, third gear; 644, fourth gear; 6441, central shaft; 645, fifth gear; 650, first motor; 660, second brush; 661, inner layer; 662, outer layer. Detailed Implementation
[0047] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed to enable those skilled in the art to better understand and implement the subject matter described herein. Changes may be made to the function and arrangement of the elements discussed without departing from the scope of this specification. Various processes or components may be omitted, substituted, or added as needed in the examples. Furthermore, features described in some examples may be combined in other examples.
[0048] To better understand this utility model, the following is in conjunction with... Figures 1-16 This invention provides a detailed description of the dust removal and protection device for a complete production line of cold-rolled ribbed steel bars.
[0049] Example 1:
[0050] like Figures 1-4 As shown, the dust removal and protection device for the complete production line of cold-rolled ribbed steel bars includes: a protective house 100, the protective house 100 having an inner chamber 101 for accommodating processing equipment, the protective house 100 including a feed inlet 102 and a discharge outlet 103, and a dust collection component 200 connected to the inner chamber 101 on the protective house 100, the dust collection component 200 being connected to a dust collection box 300.
[0051] It should be noted that the processing equipment is used to process the plain round steel bars to form ribbed steel bars. During the steel bar processing, the oxide scale on the surface of the steel bars is removed to form oxide scale debris. Under the restriction of the protective house 100, even if the oxide scale debris splashes, it will be confined in the inner chamber 101. This facilitates the subsequent cleaning of the oxide scale debris and ensures that the oxide scale debris will not splash and injure people. Similarly, the scattered drawing powder is also confined in the inner chamber 101. The drawing powder scattered in the inner chamber 101 is sucked into the dust collection component 200. The exhaust port of the dust collection component 200 is connected to the dust collection box 300. The drawing powder and other dust debris sucked in by the dust collection component 200 are transported to the dust collection box 300 for collection and centralized treatment.
[0052] The protective house 100 is equipped with a wire feeding rack 510 for placing the round steel bars to be processed. Since the steel bars are placed on the wire feeding rack 510 in a wound manner, the steel bars will twist to a certain extent during the feeding process and store a certain amount of elastic potential energy. During the cold rolling process of the steel bars, the steel bars are prone to breakage. When the steel bars break, the elastic potential energy originally stored in the steel bars will be released rapidly. This sudden release of energy will cause the steel bars to vibrate or dance violently. The protective house 100 can play a good protective role, preventing the dancing steel bars from endangering the personal safety of employees. In addition, the protective house 100 can also play a certain role in sound insulation, reducing the harm of noise to employees.
[0053] In the embodiment, the feeding port 102 and the discharging port 103 are respectively arranged at the front end and the rear end of the protective house 100, a dust collecting bag (not shown in the figure) is arranged in the dust collecting box 300, the dust collecting bag wraps the exhaust pipe opening of the dust suction assembly 200 extending into the dust collecting box 300, the wire drawing powder and other dust scraps sucked by the dust suction assembly 200 all enter the dust collecting bag, the dust collecting bag can be taken out for cleaning, and a new dust collecting bag can be replaced, so that the cleaning is more convenient and fast.
[0054] By using the cold-rolled ribbed steel bar complete production line dust removal protection device, the protective house 100 can limit the wire drawing powder in the inner chamber 101, and the wire drawing powder and other dust in the inner chamber 101 are sucked into the dust collecting box 300 by the dust suction assembly 200 to be collected, so that the wire drawing powder and other dust do not pollute the workshop environment and harm the health of employees, the protective house 100 can also limit the scale scraps in the inner chamber 101, the scale scraps are convenient to clean, the protective house 100 has good protection effect, can prevent the scale scraps from splashing and injuring people or the broken steel bars from dancing and injuring people, guarantees the personal safety of employees, and the protective house 100 also has the sound insulation effect and reduces the harm of noise to employees.
[0055] Embodiment 2
[0056] As an optimization of embodiment 1, as shown in Figure 1 , Figure 2 , Figure 5 and Figure 6 , the first brush 110 is arranged at the feeding port 102, the first brush 110 blocks the feeding port 102, and the sealing and cleaning assembly 600 is arranged at the discharging port 103, and the sealing and cleaning assembly 600 blocks the discharging port 103.
[0057] It should be noted that the steel bars pass through the first brush 110 to enter the inner chamber 101, the first brush 110 blocks the feeding port 102, and the sealing and cleaning assembly 600 blocks the discharging port 103, so that the sealing performance of the protective house 100 can be improved, and the wire drawing powder, the scale scraps and other dust can be prevented from floating out of the protective house 100 from the feeding port 102 or the discharging port 103.
[0058] In the embodiment, the feeding port 103 is in the shape of a rectangle, the first brush 110 is arranged on the upper and lower inner walls of the feeding port 103, the upper first brush 110 is in contact with the lower first brush 110, so that a continuous first brush layer is formed, and the feeding port 102 is blocked.
[0059] Embodiment 3
[0060] As an optimization of embodiment 2, as shown in Figure 2 , Figure 6 , Figure 7 and Figure 8As shown, the sealing and cleaning assembly 600 comprises a bracket 610, a rotating ring 620, a first gear 630, a transmission gear set 640 and a first motor 650. The rotating ring 620 is provided in plurality, the plurality of rotating rings 620 are coaxial and arranged at intervals, each rotating ring 620 is rotationally installed on the bracket 610, and each rotating ring 620 has a second brush 660 installed on the inner side thereof, and each rotating ring 620 has a first gear 630 fixedly sleeved on the outer circle thereof;
[0061] The transmission gear set 640 comprises a plurality of gears, the plurality of rotating rings 620 are respectively connected in meshing connection with the gears in the transmission gear set 640 through the respective first gears 630, so that the rotation of the gears in the transmission gear set 640 can drive the rotating rings 620 to rotate, the first motor 650 is fixedly installed on the protective house 100, the first motor 650 is drivingly connected with at least one gear in the transmission gear set 640, the first motor 650 drives the plurality of rotating rings 620 to rotate through the transmission gear set 640, and the rotating directions of the adjacent two rotating rings 620 are opposite.
[0062] It should be noted that the position of the rotating ring 620 corresponds to the position of the discharge port 103, the second brush 660 blocks the gap area in the middle of the rotating ring 620, the reinforcing steel bar passes through between the second brushes 660 in the plurality of rotating rings 620, the first motor 650 drives the plurality of rotating rings 620 to rotate through the transmission gear set 640, the second brush 660 rotates synchronously with the rotating ring 620, and the second brush 660 can efficiently brush off the drawing powder attached to the surface of the reinforcing steel bar while blocking the discharge port 103, so as to prevent the drawing powder attached to the surface of the reinforcing steel bar from being scattered into the workshop to pollute the workshop environment after passing out of the inner chamber with the reinforcing steel bar, and the rotating directions of the adjacent two rotating rings 620 are opposite, which helps to reduce the cleaning blind area and improve the cleaning effect of the second brush 660 in the plurality of rotating rings 620 on the reinforcing steel bar.
[0063] In the embodiment, the discharge port 103 is circular, the first motor 650 is fixedly installed on the outer side of the protective house 100, the sealing and cleaning assembly 600 is arranged on the inner side of the protective house 100, the bracket 610 is attached to the inner wall of the protective house 100, and when the rotating ring 620 drives the second brush 660 to rotate, the sealing and cleaning assembly 600 can realize dynamic sealing of the discharge port 103;
[0064] The rotating ring 620 includes a first rotating ring 621, a second rotating ring 622, and a third rotating ring 623 arranged sequentially along the direction of rebar conveying. A first A gear 631 is fixedly sleeved on the outer ring of the first rotating ring 621, a first B gear 632 is fixedly sleeved on the outer ring of the second rotating ring 622, and a first C gear 633 is fixedly sleeved on the outer ring of the third rotating ring 623. The transmission gear set 640 includes a drive shaft 641, a second gear 642, a third gear 643, a fourth gear 644, and a fifth gear 645. The drive shaft 641... The first motor 650 is driven and connected, and the drive shaft 641 is rotatably mounted on the bracket 610. The second gear 642, the third gear 643 and the fifth gear 645 are all fixedly sleeved on the outer ring of the drive shaft 641. The second gear 642 is meshed with the first A gear 631, the fourth gear 644 is meshed with the third gear, and the fourth gear 644 is meshed with the first B gear 632. The central shaft 6441 of the fourth gear 644 is fixedly mounted on the mounting bracket, and the fifth gear 645 is meshed with the first C gear 633.
[0065] The first motor 650 drives the drive shaft 641 to rotate forward (or reverse), thereby driving the second gear 642, the third gear 643, and the fifth gear 645 to rotate forward (or reverse), which in turn drives the first A gear 631, the fourth gear 644, and the first C gear 633 to rotate in reverse (or forward), thereby causing the first rotating ring 621 and the third rotating ring 623 to rotate in reverse (or forward). The fourth gear 644 rotates in reverse (or forward), driving the first B gear 632 to rotate in forward (or reverse), thereby causing the second rotating ring 622 to rotate in forward (or reverse).
[0066] Example 4:
[0067] As an optimization of Example 3, such as Figure 8 As shown, each rotating ring 620 has multiple layers of second bristles 660 on its inner side, and the multiple layers of second bristles 660 are staggered. The cross-section of the second bristles 660 is always rectangular, and the width of the cross-section of the second bristles 660 gradually decreases along the direction away from the rotating ring 620.
[0068] It should be noted that by setting up multiple layers of staggered bristles, the sealing effect of the second bristles 660 on the empty area in the middle of the rotating ring 620 can be guaranteed, thereby ensuring the sealing effect of the sealing cleaning component 600 on the discharge port 103. By setting the cross-sectional area of the second bristles 660 to always be rectangular, the contact area between the second bristles 660 and the reinforcing bars can be increased, thereby improving the cleaning efficiency of the second bristles 660 on the reinforcing bars. Due to the limitation of the annular structure of the rotating ring 620 itself, by setting the width of the cross-section of the second bristles 660 to gradually decrease along the direction away from the rotating ring 620, it is easier for the second bristles 660 to be installed on the inner wall of the rotating ring 620.
[0069] In the embodiment, the second bristles 660 inside each rotating ring 620 are provided with three layers, two opposite sides of the second bristles 660 perpendicular to the axis of the rotating ring 620 are isosceles trapezoidal, and two opposite sides of the second bristles 660 parallel to the axis of the rotating ring 620 are rectangular.
[0070] Embodiment 5:
[0071] As an optimization of embodiment 4, as shown in Figure 9 , the second bristles 660 include an inner layer 661 and an outer layer 662, the inner layer 661 is used to provide support and toughness, and the outer layer 662 covers the outside of the inner layer 661, and the outer layer 662 is made of elastic material.
[0072] It should be noted that by providing the inner layer 661, the overall structural stability and durability of the second bristles 660 can be ensured, the material of the inner layer 661 can be selected from nylon wire or polyester fiber, and the smooth steel bar is formed into a ribbed steel bar after processing in the protective house 100. By providing the outer layer 662 made of elastic material, the outer layer 662 elastically deforms under stress during the process of the ribbed steel bar passing through the second bristles 660, and can better fit the surface of the ribbed steel bar, thereby improving the cleaning effect of the ribbed steel bar. The material of the outer layer 662 can be selected from super-soft nylon wire or fine fiber.
[0073] Embodiment 6:
[0074] As an optimization of embodiment 5, as shown in Figure 1 , Figure 6 and Figure 10 , a guide assembly 400 fixedly connected with the protective house 100 is arranged at the discharge port 103, the guide assembly 400 includes a fixed plate 410, a linear module 420, a mounting frame 430 and a guide piece 440, the fixed plate 410 is fixedly installed on the protective house 100, the linear module 420 is fixedly installed on the fixed plate 410, the mounting frame 430 is fixedly installed on the driving end of the linear module 420, and the guide piece 440 is installed on the mounting frame 430.
[0075] It should be noted that the outer part of the protective house 100 is also provided with a take-up machine 560 for winding the ribbed steel bar, the take-up machine 560 comprises a machine body 561, a winding drum 562, a guide rail 563, a sliding block 564, a wire arranging frame 565, a wire roller 566 and a wire wheel 567, the winding drum 562 is installed in the machine body 561, and the winding drum 562 rotates under the driving of the driving structure to wind the ribbed steel bar, the guide rail 563 is installed on the machine body 561, the sliding block 564 is in sliding connection with the guide rail 563, the wire arranging frame 565 is installed on the sliding block 564, and the wire roller 566 and the wire wheel 567 are both installed on the wire arranging frame 565, during the winding of the ribbed steel bar, the sliding block 564 reciprocates along the length direction of the guide rail 563, so as to drive the wire arranging frame 565 to move, and then drive the wire roller 566 and the wire wheel 567 to move, the wire arranging frame 565 is used for guiding the movement of the ribbed steel bar, and the wire roller 566 and the wire wheel 567 are used for straightening and guiding the ribbed steel bar, so as to facilitate the winding of the ribbed steel bar on the winding drum 562;
[0076] Therefore, during the winding of the ribbed steel bar, the part of the ribbed steel bar passing out of the inner chamber 101 between the second bristles 660 is continuously reciprocated, and the ribbed steel bar will vibrate continuously, the mounting frame 430 is driven by the linear module 420 to move, so as to drive the guide piece 440 to move, the guide piece 440 is used for limiting and guiding the ribbed steel bar, reduces the vibration amplitude of the ribbed steel bar between the second bristles 660, reduces the impact degree of the ribbed steel bar on the second bristles 660, reduces the abrasion of the ribbed steel bar on the second bristles 660, is favorable for prolonging the service life of the second bristles 660, makes the cleaning effect of the second bristles 660 on the ribbed steel bar keep good for a long time, reduces the maintenance cost of the second bristles 660, the movement of the mounting frame 430 cooperates with the movement of the wire arranging frame 565, the guide piece 440 moves synchronously with the mounting frame 430, specifically, the outlet area of the processing equipment (the ribbed steel bar is separated from all the processing equipment in this area), the area where the guide piece 440 is located and the area where the wire roller 566 is located are always arranged in sequence on the same straight line, so as to reduce the friction resistance of the guide piece 440 to the ribbed steel bar, and is favorable for the winding of the ribbed steel bar.
[0077] Embodiment 7:
[0078] As an optimization of embodiment 6, as shown in Figure 11 and Figure 12 The guide piece 440 is provided as two guide wheels 441 installed on the mounting frame 430, the two guide wheels 441 are distributed upward and downward, the two guide wheels 441 are both provided with a wheel groove 4411, and the two wheel grooves 4411 form a limiting guide port 4412.
[0079] It should be noted that the ribbed steel bar passes through the limiting guide port 4412, and in the process of steel bar processing, the guide wheel 441 rotates, the rolling friction is formed between the guide wheel 441 and the ribbed steel bar, the friction is low, the friction and wear between the guide wheel 441 and the ribbed steel bar can be reduced, so that the winding resistance of the ribbed steel bar is reduced.
[0080] In the embodiment, the mounting frame 430 is provided with a mounting groove 431, and the two guide wheels 441 are mounted in the mounting groove 431.
[0081] Embodiment 8:
[0082] As an optimization of embodiment 7, as shown in Figure 11 and Figure 12 The mounting frame 430 is provided with two oppositely distributed sliding grooves 432, and the two sliding grooves 432 are provided with double-headed screws 433 which are rotationally connected with the mounting frame 430, each double-headed screw 433 is threadedly sleeved with a first sliding plate 434 and a second sliding plate 435, and the first sliding plate 434 and the second sliding plate 435 are respectively threadedly sleeved with the right-handed thread segment and the left-handed thread segment of the double-headed screw 433, and the first sliding plate 434 and the second sliding plate 435 are slidably connected with the sliding groove 432, and the two ends of the central shaft 4413 of one of the guide wheels 441 are fixedly connected with the two first sliding plates 434, and the two ends of the central shaft 4413 of the other guide wheel 441 are fixedly connected with the two second sliding plates 435, and the guide wheel 441 is rotationally connected with the central shaft 4413.
[0083] It should be noted that the two sliding grooves 432 are in communication with the mounting groove 431, and the two double-headed screws 433 extend out of the top end surface of the mounting frame 430, by rotating the double-headed screw 433, the first sliding plate 434 and the second sliding plate 435 can be brought close to or away from each other, by synchronously rotating the two double-headed screws 433, the two central shafts 4413 can be brought close to or away from each other, so as to bring the two guide wheels 441 close to or away from each other, so as to adjust the size of the limiting guide port 4412, so as to adapt to steel bars of different diameters.
[0084] In the embodiment, the cross sections of the sliding groove 432, the first sliding plate 434 and the second sliding plate 435 are all I-shaped.
[0085] Embodiment 9:
[0086] As an optimization of embodiment 8, as shown in Figure 11 and Figure 12 The outer circle of one end of the mounting frame 430 where the two double-headed screws 433 extend out is fixedly sleeved with a driven gear 436, the mounting frame 430 is rotationally mounted with a rotating shaft 437, and the outer circle of the rotating shaft 437 is fixedly sleeved with a driving gear 438 which is meshingly connected with the two driven gears 436.
[0087] It should be noted that the rotation of the rotating shaft 437 can drive the driving gear 438 to rotate, thereby driving the two driven gears 436 to rotate synchronously, and further driving the two double-headed screws 433 to rotate synchronously, so as to ensure the synchronous movement of the two first sliding plates 434 and the synchronous movement of the two second sliding plates 435, avoiding the situation that the rotation adjustment of the double-headed screw 433 is blocked due to the asynchronous adjustment of the two first sliding plates 434 and cannot be normally adjusted.
[0088] In the embodiment, the handle 439 is fixedly connected to the end of the rotating shaft 437 away from the mounting frame 430, and the rotating shaft 437 can be driven to rotate by rotating the handle 439, so as to realize the rotation adjustment of the rotating shaft 437.
[0089] Embodiment 10:
[0090] As an optimization of Embodiment 9, as shown in Figure 3 、 Figure 4 、 Figure 5 、 Figure 13 and Figure 14 , the protective house 100 includes a support frame 130 and a shell 140, the shell 140 is fixedly connected with the support frame 130, a plurality of doors 150 are installed on the shell 140, and a first transparent window 160 is installed on each of the plurality of doors 150.
[0091] It should be noted that the support frame 130 can improve the overall strength and stability of the cold-rolled ribbed steel bar complete production line dust protection device, a plurality of first openings 104 are arranged on the shell 140, and a door 150 hinged to the shell 140 is arranged at each first opening 104. By opening the door 150 to enter the protective house 100, it is convenient to replace the parts of the processing equipment. When all the doors 150 are closed, the shell 140 forms a closed space with the ground, and the running state of the processing equipment inside the shell 140 can be observed through the first transparent window 160, so as to timely find and handle the problems occurring in the steel bar processing process.
[0092] In the embodiment, the support frame 130 comprises a plurality of square tubes connected to each other by welding, the shell 140 has a length of 9.4 m, a width of 2.6 m, a height of 2.3 m, and a thickness of 2 mm, the shell 140 is assembled by a plurality of 2-mm-thick steel plates which are fixed on the square tubes by welding and bolting, three first openings 104 and three doors 150 are arranged on the shell 140, one side of each door 150 is hingedly connected to the first opening 104 of the shell 140, a second handle 151 is welded on each door 150, and the door 150 can be opened or closed by pushing or pulling the second handle 151, a second opening 152 is arranged on each door 150, a first transparent window 160 is fixed on each door 150 by screws, and the first transparent window 160 completely covers the second opening 152, two third openings 105 are arranged on the shell 140, two second transparent windows 170 are fixed on the outer side of the shell 140 by screws, and the two second transparent windows 170 respectively cover the two third openings 105, the running state of the processing equipment in the shell 140 can be observed through the second transparent windows 170, a plurality of lighting lamps (not shown in the figure) are installed in the shell 140 to facilitate observation at night, and a metal cover (not shown in the figure) fixedly connected to the shell 140 is arranged on the outer side of each lighting lamp to protect the lighting lamp and prevent the lighting lamp from being damaged by the dancing steel bars.
[0093] Embodiment 11
[0094] As an optimization of Embodiment 10, as shown in Figure 2 and Figure 14 a top plate 141 and a lifting opening 106 are arranged on the top of the shell 140, at least one top sealing unit 190 is slidingly arranged on the shell 140, and the top sealing unit 190 cooperates with the top plate 141 to seal or open the lifting opening 106.
[0095] It should be noted that when there is only one top sealing unit 190, the length of the top sealing unit 190 is greater than the length of the lifting opening 106, when maintenance is not required, the top surface of the top sealing unit 190 is attached to the bottom surface of the top plate 141 to seal the lifting opening 106, when there are a plurality of top sealing units 190, the sum of the lengths of the plurality of top sealing units 190 after being attached to each other is greater than the length of the lifting opening 106, and when maintenance is not required, the top surface of the combination of the plurality of top sealing units 190 is attached to the bottom surface of the top plate 141 to seal the lifting opening 106.
[0096] The processing equipment includes any one of the phosphorus removal machine 520, the wire drawing powder box 530, the rolling mill 540 and the drawing machine 550, any combination of any two, any combination of any three or four, wherein the phosphorus removal machine 520, the rolling mill 540 and the drawing machine 550 need to be periodically maintained, the number of the capping units 190 is consistent with the number of the processing equipment that needs to be periodically maintained, and the positions of the capping units 190 correspond to the positions of the processing equipment that needs to be periodically maintained. By adjusting the positions of the capping units 190, the lifting opening 106 is opened at the position corresponding to the processing equipment to be maintained, so that the processing equipment to be maintained is lifted out by the external machinery for comprehensive and meticulous inspection and maintenance.
[0097] Embodiment 12:
[0098] As an optimization of Embodiment 11, as shown in Figure 2 、 Figure 3 、 Figure 13 、 Figure 14 、 Figure 15 and Figure 16 , two supporting members 180 are arranged below the top plate 141 along the length direction of the shell 140, and the two supporting members 180 are fixedly installed on the inner walls of the two sides of the shell 140. Each capping unit 190 includes a sliding plate 191, a first handle 192, four wheel frames 193, four rollers 194 and two sealing strips 195. The first handle 192 and the four wheel frames 193 are fixedly installed on the bottom surface of the sliding plate 191. The four rollers 194 are rotatably installed on the four wheel frames 193, and each two rollers 194 are rollingly connected with one of the supporting members 180. The two sealing strips 195 are arranged along the width direction of the shell 140, and are fixedly connected with the two ends of the sliding plate 191.
[0099] It should be noted that the two sealing strips 195 of each capping unit 190 are fixedly connected with the front and rear ends of the sliding plate 191. Through the design of the sealing strips 195, the sealing effect of the lifting opening 106 can be improved, and the airtightness of the protective house 100 can be ensured. By pulling the first handle 192, the corresponding sliding plate 191 is moved, and the capping of the lifting opening 106 by the capping unit 190 is released, so that the phosphorus removal machine 520, the rolling mill 540 or the drawing machine 550 can be lifted out by the external machinery.
[0100] In this embodiment, the supporting member 180 is a U-shaped steel, the flange at the lower side of the U-shaped steel is rollingly connected with the roller 194, and the flange at the upper side of the U-shaped steel is slidably attached with the sliding plate 191. The cross section of the top plate 141 is L-shaped, and the cross section of the sealing strip 195 is also L-shaped. When the two adjacent capping units 190 are attached with each other, the sealing strips 195 that contact with each other of the two capping units 190 are combined into a structure with a rectangular cross section, so that a better sealing effect is achieved.
[0101] The processing equipment includes a phosphor removal machine 520, a drawing powder box 530, a rolling mill 540, and a drawing machine 550, which are sequentially arranged along the processing direction of the reinforcing steel bar. The reinforcing steel bar on the pay-off stand 510 passes through the inlet 102 into the inner chamber 101. First, the phosphor removal machine 520 removes the oxide skin on the surface of the reinforcing steel bar. Then, the reinforcing steel bar passes through the drawing powder box 530 in which the drawing powder is stored. In this process, the drawing powder adheres to the surface of the reinforcing steel bar to form a lubricating layer. Subsequently, the rolling mill 540 cold-rolls the reinforcing steel bar to form ribs on the surface of the round reinforcing steel bar to obtain the ribbed reinforcing steel bar. In this process, the drawing machine 550 provides the driving force for the forward movement of the reinforcing steel bar. Finally, the processed ribbed reinforcing steel bar passes out of the inner chamber 101 through the outlet 103 and is wound and collected in the take-up machine 560. By opening the door 150 to enter the shell 140, the roller of the phosphor removal machine 520 can be replaced, the drawing powder can be added, and the die blade of the rolling mill 540 can be replaced. The outlet area of the processing equipment is the area where the ribbed reinforcing steel bar starts to separate from the drawing machine 550.
[0102] The capping unit 190 is provided with three capping units 190, which are sequentially arranged along the processing direction of the reinforcing steel bar as the first capping unit 1901, the second capping unit 1902, and the third capping unit 1903. In the initial position, the three capping units 190 completely block the hoisting opening 106. The first capping unit 1901 corresponds to the position of the phosphor removal machine 520, the second capping unit 1902 corresponds to the position of the rolling mill 540, and the third capping unit 1903 corresponds to the position of the drawing machine 550.
[0103] For example, when the rolling mill 540 needs to be repaired, the first handle 192 of the second capping unit 1902 and the third capping unit 1903 is pulled to drive the second capping unit 1902 and the third capping unit 1903 to move towards the top plate 141, so that the third capping unit 1903 moves below the top plate 141, and the second capping unit 1902 moves to the initial position of the third capping unit 1903. At this time, the opening at the initial position of the second capping unit 1902 can be used to hoist the rolling mill 540 out for repair.
[0104] Embodiment 13:
[0105] As an optimization of Embodiment 12, as shown in Figure 1 The dustproof cylinder 142 is fixedly installed on the shell 140 and is sleeved on the outer ring of the second motor 551 of the drawing machine 550.
[0106] It should be noted that the accumulation of the wire drawing powder and other dust debris on the second motor 551 of the drawing machine 550 affects the heat dissipation of the second motor 551, causing the second motor 551 to overheat and be damaged. The dustproof cylinder 142 is used to prevent the accumulation of the wire drawing powder and other dust debris on the second motor 551.
[0107] In the embodiment, the shell 140 is provided with a fourth opening 107, and the dustproof cylinder 142 is welded to the inner wall of the fourth opening 107. The dustproof cylinder 142 extends out of the shell 140, and the dustproof cylinder 142 is open at both ends, so that the second motor 551 exchanges heat with the outside, which is beneficial to the cooling of the second motor 551.
[0108] Embodiment 14:
[0109] As an optimization of Embodiment 13, as shown in Figure 1 and Figure 14 The dust collection assembly 200 includes a dust collecting cover 210, a connecting pipe 220, and a fan 230. The dust collecting cover 210 is in communication with the inner chamber 101. The two ends of the connecting pipe 220 are respectively in communication with the dust collecting cover 210 and the fan 230. The fan 230 is in communication with the dust collection box 300.
[0110] It should be noted that the shell 140 is provided with a fifth opening 108, and the dust collecting cover 210 is fixedly installed on the shell 140 and covers the fifth opening 108 completely. Under the suction function of the fan 230, the wire drawing powder and other dust debris in the shell 140 enter the dust collection box 300 in sequence through the dust collecting cover 210, the connecting pipe 220, and the fan 230.
[0111] The above describes the embodiments of the utility model in combination with the drawings, but the embodiments are not limited to the specific implementation described above. The specific implementation described above is only illustrative, but not restrictive. Those skilled in the art can make many forms under the inspiration of the embodiments without departing from the scope of the embodiments and the scope protected by the claims.
Claims
1. A dust removal protection device for a cold-rolled ribbed steel bar complete production line, characterized in that, The utility model relates to a protective house (100) is provided with the inner chamber (101) for containing processing equipment, the protective house (100) includes feed inlet (102) and discharge outlet (103), the protective house (100) is provided with dust extraction assembly (200) with the inner chamber (101) intercommunication, dust extraction assembly (200) is communicated with dust collecting box (300). The first brush (110) is arranged at the feed inlet (102), the first brush (110) blocks the feed inlet (102), and the sealing and cleaning assembly (600) is arranged at the discharge outlet (103), and the sealing and cleaning assembly (600) blocks the discharge outlet (103).
2. The cold rolled ribbed steel bar complete production line dust protection device according to claim 1, characterized in that, The sealing and cleaning assembly (600) comprises a support (610), a rotating ring (620), a first gear (630), a transmission gear set (640) and a first motor (650), a plurality of rotating rings (620) are coaxially and spaced apart, each rotating ring (620) is rotatably installed on the support (610), and a second brush (660) is installed on the inner side of each rotating ring (620), and a first gear (630) is fixedly sleeved on the outer circle of each rotating ring (620).
3. The cold rolled ribbed steel bar complete production line dust removal protection device according to claim 2, characterized in that, The transmission gear set (640) comprises a plurality of gears, the plurality of rotating rings (620) are respectively connected with the gears in the transmission gear set (640) through the first gears (630), so that the rotation of the gears in the transmission gear set (640) can drive the rotating rings (620) to rotate, the first motor (650) is fixedly installed on the protective house (100), the first motor (650) is drivingly connected with at least one gear in the transmission gear set (640), the first motor (650) drives the plurality of rotating rings (620) to rotate through the transmission gear set (640), and the rotating directions of the adjacent two rotating rings (620) are opposite. The second brush (660) on the inner side of each rotating ring (620) is provided with a plurality of layers, and the plurality of layers of second brushes (660) are arranged in a staggered manner, the cross section of the second brush (660) is always rectangular, and the width of the cross section of the second brush (660) gradually decreases in the direction away from the rotating ring (620).
4. The cold rolled ribbed steel bar complete production line dust removal protection device according to claim 3, characterized in that, The second brush (660) comprises an inner layer (661) and an outer layer (662), the inner layer (661) is used for providing support and toughness, the outer layer (662) covers the outside of the inner layer (661), and the outer layer (662) is made of elastic material.
5. The cold rolled ribbed steel bar complete production line dust removal protection device according to claim 3, characterized in that, 6. The cold rolled ribbed steel bar complete production line dust protection device according to claim 1, characterized in that, The discharge port (103) is provided with a guide assembly (400) fixedly connected with the protective house (100), the guide assembly (400) comprises a fixed plate (410), a linear module (420), a mounting frame (430) and a guide piece (440), the fixed plate (410) is fixedly installed on the protective house (100), the linear module (420) is fixedly installed on the fixed plate (410), the mounting frame (430) is fixedly installed on the driving end of the linear module (420), and the guide piece (440) is installed on the mounting frame (430).
7. The cold rolled ribbed steel bar complete production line dust protection device according to claim 6, characterized in that, The guide piece (440) is provided with two guide wheels (441) installed on the mounting frame (430), the two guide wheels (441) are distributed upwards and downwards, the two guide wheels (441) are provided with wheel grooves (4411), and the limiting guide openings (4412) are formed between the two wheel grooves (4411).
8. The cold rolled ribbed steel bar complete production line dust protection device according to claim 7, characterized in that, The mounting frame (430) is provided with two oppositely distributed sliding grooves (432), the double-headed screw (433) is rotatably connected with the mounting frame (430) in the two sliding grooves (432), the first sliding plate (434) and the second sliding plate (435) are threadedly sleeved with the double-headed screw (433), the first sliding plate (434) and the second sliding plate (435) are respectively threadedly sleeved with the normal screw segment and the reverse screw segment of the double-headed screw (433), the first sliding plate (434) and the second sliding plate (435) are slidably connected with the sliding groove (432), the center shaft (4413) of one of the guide wheels (441) is fixedly connected with the two first sliding plates (434), the center shaft (4413) of the other guide wheel (441) is fixedly connected with the two second sliding plates (435), and the guide wheel (441) is rotatably connected with the center shaft (4413).
9. The cold rolled ribbed steel bar complete production line dust protection device according to claim 8, characterized in that, The outer ring of one end of the double-headed screw (433) extending out of the mounting frame (430) is fixedly sleeved with a driven gear (436), the mounting frame (430) is rotatably installed with a rotating shaft (437), and the outer ring of the rotating shaft (437) is fixedly sleeved with a driving gear (438) meshingly connected with the two driven gears (436).
10. The cold rolled ribbed steel bar complete production line dust protection device according to claim 1, characterized in that, The protective house (100) comprises a support frame (130) and a shell (140), the shell (140) is fixedly connected with the support frame (130), a plurality of doors (150) are installed on the shell (140), and a first transparent window (160) is installed on each of the plurality of doors (150).
11. The cold rolled ribbed steel bar complete production line dust protection device according to claim 10, characterized in that, The top of the shell (140) is provided with a top plate (141) and a lifting opening (106), at least one top sealing unit (190) is slidably arranged on the shell (140), and the top sealing unit (190) is matched with the top plate (141) and used for sealing and plugging or opening the lifting opening (106).
12. The cold rolled ribbed steel bar complete production line dust protection device according to claim 11, characterized in that, Two supporting members (180) are arranged below the top plate (141) and along the length direction of the shell (140), and the two supporting members (180) are fixedly arranged on the inner walls of the two sides of the shell (140), each of the top sealing units (190) comprises a push-pull plate (191), a first handle (192), four wheel frames (193), four rollers (194) and two sealing strips (195), the first handle (192) and the four wheel frames (193) are fixedly arranged on the bottom surface of the push-pull plate (191), the four rollers (194) are rotatably arranged on the four wheel frames (193), and each two rollers (194) are rotatably connected with one of the supporting members (180), and the two sealing strips (195) are arranged along the width direction of the shell (140), and the two sealing strips (195) are fixedly connected with the two ends of the push-pull plate (191).
13. The cold rolled ribbed steel bar complete production line dust protection device according to claim 1, characterized in that, The dust suction assembly (200) comprises a dust collecting cover (210), a connecting pipe (220) and a fan (230), the dust collecting cover (210) is communicated with the inner chamber (101), the two ends of the connecting pipe (220) are communicated with the dust collecting cover (210) and the fan (230) respectively, and the fan (230) is communicated with the dust collecting box (300).