Aluminum material machining die convenient to disassemble

Abstract

The utility model relates to the technical field of aluminum material processing molds, and solves the problems that the surface of an aluminum material is damaged by pressure and deformed by utilizing simple ejection operation, effective ejection demolding cannot be ensured, the surface of the aluminum material cannot be damaged, and the protection degree of the scheme on the aluminum material is not high. The aluminum material machining mold comprises a mold body, a high-pressure air groove is formed in the top face of the mold body, a high-pressure air hole externally connected with an air source is formed in the inner bottom wall of the high-pressure air groove, a sliding hole is formed in the surface of the mold body, an ejection mechanism is fixedly connected to the bottom face of the sliding hole, and an anti-explosion box is fixedly connected to the side face of the mold body. And a feedback control module is fixedly connected to one side of the interior of the explosion-proof box, the surface of the feedback control module is electrically connected with the pressure sensor, a controller is fixedly connected to the other side of the interior of the explosion-proof box, the surface of the controller is electrically connected with the electric telescopic rod, and the ejection mechanism comprises the electric telescopic rod fixedly connected to the bottom face of the sliding hole.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum material processing mould technical field, concretely is a kind of aluminum material processing mould of easy disassembly. BACKGROUND

[0002] The utility model discloses an aluminum material processing mould convenient for discharging, which comprises a base, a mould main body fixedly installed at the top of the base, a type groove being formed in the top of the mould main body, and an ejection assembly comprising a top plate, two top rods, a cross bar and two first springs.

[0003] The utility model discloses an aluminum material processing mould convenient for discharging, which comprises a base, a mould main body fixedly installed at the top of the base, a type groove being formed in the top of the mould main body, and an ejection assembly comprising a top plate, two top rods, a cross bar and two first springs.

[0004] The utility model discloses an aluminum material processing mould convenient for discharging, which comprises a base, a mould main body fixedly installed at the top of the base, a type groove being formed in the top of the mould main body, and an ejection assembly comprising a top plate, two top rods, a cross bar and two first springs. UTILITY MODEL CONTENTS

[0005] The utility model discloses an aluminum material processing mould convenient for discharging, which comprises a base, a mould main body fixedly installed at the top of the base, a type groove being formed in the top of the mould main body, and an ejection assembly comprising a top plate, two top rods, a cross bar and two first springs.

[0006] To achieve the above object, the utility model provides the following technical scheme: an aluminum material processing mould convenient for disassembly, including mould, the top surface of mould is equipped with high pressure gas groove, and the inner bottom wall of high pressure gas groove is equipped with high pressure gas hole of external connection gas source, the surface of mould is equipped with sliding hole, and the bottom of sliding hole is fixedly connected with ejection mechanism, the side of mould is fixedly connected with explosion -proof box, one side in explosion -proof box is fixedly connected with feedback control module, the surface of feedback control module is electrically connected with pressure sensor, the other side in explosion -proof box is fixedly connected with controller, the surface of controller is electrically connected with electric telescopic handle.

[0007] The ejection mechanism comprises an electric telescopic rod fixedly connected to the bottom surface of the sliding hole, a top rod fixedly connected to the top end of the electric telescopic rod, a pressure sensor fixedly connected to the top surface of the top rod, and a buffer layer fixedly connected to the top surface of the pressure sensor.

[0008] In a specific embodiment, the high-pressure air groove is distributed along the top surface profile of the mold, and the high-pressure air hole penetrates the side wall of the mold and communicates with the external air pump.

[0009] In a specific embodiment, the electric telescopic rod of the ejection mechanism is vertically fixed to the bottom surface of the sliding hole, the axis of the top rod coincides with the axis of the sliding hole, and the buffer layer is made of aerogel material, which completely covers the top surface of the pressure sensor.

[0010] In a specific embodiment, the feedback control module receives the ejection force data detected by the pressure sensor in real time, and dynamically adjusts the extension and retraction speed of the electric telescopic rod through the controller, so that the difference between the ejection forces of the top rods does not exceed the preset threshold value.

[0011] In a specific embodiment, the high-pressure air hole is synchronized with the high-pressure gas when the top rod is upwardly ejected, and the high-pressure gas is diffused to the contact interface between the mold and the aluminum product through the high-pressure air groove.

[0012] In a specific embodiment, the explosion-proof box is a sealed shell, which is divided into a feedback control module installation area and a controller installation area by a partition plate, and the feedback control module and the controller are connected through a waterproof cable.

[0013] Compared with the prior art, the aluminum material processing mold provided by the utility model is convenient to disassemble and has the following beneficial effects:

[0014] In the technical scheme disclosed by the utility model, the high-pressure air groove of the mold is linked with the top rod ejection, gas is simultaneously introduced through the high-pressure air hole to form an interface air cushion layer, and the demolding friction is reduced; the aerogel buffer layer in the ejection mechanism is combined with the pressure sensor for real-time detection, the feedback control module dynamically adjusts the extension and retraction speed of the electric telescopic rod through the controller, the pressure of each top rod is balanced, and the aluminum material is prevented from being damaged by pressure.

[0015] The utility model discloses a top mechanism, feedback control module and controller are set up, and the linkage design of high pressure gas groove and high pressure gas hole that the mould top surface opens, and the high pressure gas is passed in simultaneously when the ejector rod is upward and ejects the aluminum product, and the gas diffusion is utilized to the contact interface of mould and aluminum product and forms air cushion layer, and the demolding friction resistance is effectively reduced, simultaneously, the buffer layer that sets up in top mechanism adopts aerogel material, and the top -ejecting force data is detected in real time through pressure sensor, and through the dynamic adjustment of feedback control module and controller, the top -ejecting force difference of each ejector rod is controlled in the preset threshold, and the aluminum material is avoided and is deformed or is pressed the mark because local pressure is too big, further, the feedback control module and controller that the explosion -proof box is divided and sets up are connected through waterproof cable, ensure the stability and safety of control system under high temperature and high pressure environment, and the vertical coaxial mounting structure of electric telescopic rod and ejector rod improves the precision of top -ejecting action, and finally realizes the integration function of no -loss demolding and high -efficient protection of aluminum product. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the top mechanism structure schematic diagram of the utility model;

[0019] Figure 3 It is the explosion -proof box structure schematic diagram of the utility model;

[0020] Figure 4 It is the split structure schematic diagram of the utility model;

[0021] Figure 5 It is Figure 4 The enlarged view of A in the middle.

[0022] In the drawing: 1, mould;2, high pressure gas groove;3, high pressure gas hole;4, top mechanism;41, electric telescopic rod;42, ejector rod;43, pressure sensor;44, buffer layer;5, explosion -proof box;6, feedback control module;7, controller. DETAILED DESCRIPTION

[0023] The implementation of the present application will be described in detail below with the help of the drawings and examples, so that the realization process of how to apply technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.

[0024] Figures 1-4For an embodiment of the utility model, a kind of aluminium material processing mould convenient to disassemble, including mould 1, high-pressure gas groove 2 is set in the top surface of mould 1, and the inner bottom wall of high-pressure gas groove 2 is set with the high-pressure gas hole 3 of external gas source, the surface of mould 1 is set with slide hole, and the bottom surface of slide hole is fixedly connected with ejection mechanism 4, the side surface of mould 1 is fixedly connected with explosion-proof box 5, one side in explosion-proof box 5 is fixedly connected with feedback control module 6, the surface of feedback control module 6 is electrically connected with pressure sensor 43, the other side in explosion-proof box 5 is fixedly connected with controller 7, the surface of controller 7 is electrically connected with electric telescopic rod 41.

[0025] The specific problem of the embodiment is to solve the problem of pressure loss and deformation of the aluminum surface caused by simple ejection operation, which cannot guarantee effective ejection and avoid damage to the aluminum surface. The scheme has low protection for aluminum. The utility model utilizes the high-pressure gas groove 2 of mould 1 and the ejection linkage of top rod 42, synchronously passes into gas to form interface air cushion layer through high-pressure gas hole 3, reduces demoulding friction; the gas gel buffer layer 44 in ejection mechanism 4 detects in real time, feedback control module 6 dynamically adjusts the extension and retraction speed of electric telescopic rod 41 through controller 7, balances the pressure of each top rod 42, and avoids aluminum pressure loss.

[0026] Ejection mechanism 4 includes electric telescopic rod 41 fixedly connected to the bottom surface of slide hole, the top end of electric telescopic rod 41 is fixedly connected with top rod 42, the top surface of top rod 42 is fixedly connected with pressure sensor 43, the top surface of pressure sensor 43 is fixedly connected with buffer layer 44, in the embodiment, feedback control module 6 receives the ejection force data detected by pressure sensor 43 in real time, and dynamically adjusts the extension and retraction speed of electric telescopic rod 41 through controller 7, so that the ejection force difference of each top rod 42 does not exceed the preset threshold. The linkage design of high-pressure gas groove 2 and high-pressure gas hole 3 set on the top surface of mould 1 synchronously passes into high-pressure gas when top rod 42 upwardly ejects aluminum products, utilizes gas diffusion to form air cushion layer at the contact interface of mould 1 and aluminum products, effectively reduces demoulding friction resistance; at the same time, the buffer layer 44 arranged in ejection mechanism 4 is made of aerogel material, which detects the ejection force data in real time in combination with pressure sensor 43, and dynamically adjusts feedback control module 6 and controller 7, so that the ejection force difference of each top rod 42 is controlled within the preset threshold, to avoid aluminum deformation or indentation caused by excessive local pressure; further, feedback control module 6 and controller 7 are connected by waterproof cable in explosion-proof box 5, to ensure the stability and safety of control system under high temperature and high pressure environment, and the vertical coaxial installation structure of electric telescopic rod 41 and top rod 42 improves the precision of ejection action, finally realizes the integration function of non-destructive demoulding and efficient protection of aluminum products.

[0027] In the embodiment, the high-pressure air groove 2 is distributed along the top surface profile of the mold 1, and the high-pressure air hole 3 penetrates the side wall of the mold 1 and communicates with the external air pump; the high-pressure air groove 2 is distributed along the profile of the mold 1, and the high-pressure air hole 3 communicates with the external air pump, so that the gas uniformly covers the demolding interface, and the gas-assisted loosening effect is enhanced;

[0028] The electric telescopic rod 41 of the ejection mechanism 4 is vertically fixed to the bottom surface of the sliding hole, the axis of the ejector rod 42 coincides with the axis of the sliding hole, and the buffer layer 44 is made of aerogel material, and the bottom surface completely covers the top surface of the pressure sensor 43; the ejector rod 42 is coaxially and vertically arranged with the sliding hole, and the aerogel buffer layer 44 is combined to ensure that the ejection action is accurate and directly buffers the impact of the aluminum material, and reduces the surface indentation;

[0029] The feedback control module 6 receives the ejection force data detected by the pressure sensor 43 in real time, and dynamically adjusts the extension and retraction speed of the electric telescopic rod 41 through the controller 7, so that the ejection force difference of each ejector rod 42 does not exceed the preset threshold value; the feedback control module 6 dynamically adjusts the speed of the electric telescopic rod 41, balances the ejection force of each ejector rod 42, and avoids local overload to cause deformation or cracking of the aluminum material;

[0030] The high-pressure air hole 3 synchronously introduces high-pressure gas when the ejector rod 42 is upwardly ejected, and the high-pressure gas diffuses to the contact interface between the mold 1 and the aluminum product through the high-pressure air groove 2; the high-pressure air hole 3 and the ejector rod 42 are synchronously operated, the gas forms an interface air cushion layer in time, reduces the demolding friction resistance, and reduces the load of the ejection mechanism 4;

[0031] The explosion-proof box 5 is a sealed shell, the inside of the explosion-proof box 5 is divided into a feedback control module 6 installation area and a controller 7 installation area by a partition plate, and the feedback control module 6 and the controller 7 are connected through a waterproof cable; the inside of the explosion-proof box 5 is divided into a module installation area and a waterproof cable connection area, high-temperature dust interference is isolated, and the long-term stable operation of the controller 7 and the feedback control module 6 is ensured.

[0032] The control mode of the utility model is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the power supply also belongs to the public knowledge in the field, and the utility model is mainly used for protecting the mechanical device, so the control mode and the circuit connection are not explained in detail.

[0033] It should be noted that in this paper, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0034] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum material processing mold which is easy to disassemble, comprising a mold (1), characterized by: The top surface of the mold (1) is provided with a high-pressure air groove (2), and the inner bottom wall of the high-pressure air groove (2) is provided with a high-pressure air hole (3) connected with an air source, the surface of the mold (1) is provided with a sliding hole, and the bottom surface of the sliding hole is fixedly connected with an ejection mechanism (4), the side surface of the mold (1) is fixedly connected with an explosion-proof box (5), one side of the inside of the explosion-proof box (5) is fixedly connected with a feedback control module (6), the surface of the feedback control module (6) is electrically connected with a pressure sensor (43), the other side of the inside of the explosion-proof box (5) is fixedly connected with a controller (7), and the surface of the controller (7) is electrically connected with an electric telescopic rod (41). The ejection mechanism (4) comprises an electric telescopic rod (41) fixedly connected to the bottom surface of the sliding hole, a top rod (42) fixedly connected to the top end of the electric telescopic rod (41), and a pressure sensor (43) fixedly connected to the top surface of the top rod (42).

2. The aluminum processing die of claim 1, wherein: The high-pressure air groove (2) is distributed along the top surface contour of the mold (1), and the high-pressure air hole (3) penetrates the side wall of the mold (1) and communicates with an external air pump.

3. The aluminum mill tooling of claim 1, wherein: The electric telescopic rod (41) of the ejection mechanism (4) is fixedly connected to the bottom surface of the sliding hole, the axis of the top rod (42) coincides with the axis of the sliding hole, and the buffer layer (44) is made of aerogel material, and the bottom surface of the buffer layer (44) completely covers the top surface of the pressure sensor (43).

4. The aluminum mill tooling of claim 1, wherein: The feedback control module (6) receives the ejection force data detected by the pressure sensor (43) in real time, and dynamically adjusts the extension speed of the electric telescopic rod (41) through the controller (7), so that the ejection force difference of each top rod (42) does not exceed a preset threshold value.

5. The aluminum mill tooling of claim 1, wherein: The high-pressure air hole (3) synchronously introduces high-pressure gas when the top rod (42) is ejected upward, and the high-pressure gas diffuses to the contact interface between the mold (1) and the aluminum product through the high-pressure air groove (2).

6. The aluminum mill tooling of claim 1, wherein: The explosion-proof box (5) is a sealed shell, and the inside thereof is divided into a feedback control module (6) installation area and a controller (7) installation area by a partition plate, and the feedback control module (6) and the controller (7) are connected through a waterproof cable.

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