Die insert type device with adjustable design
By combining a motor-driven threaded block and a telescopic rod, flexible adjustment of the mold insert is achieved, solving the problems of frequent mold replacement and short spring adjustment life in the existing technology, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520591952.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-01
AI Technical Summary
In the existing technology, the spring inside the fixed card seat cannot flexibly adjust the actual size and position of the insert, which means that when producing products of different sizes or shapes, it is necessary to replace the entire mold or make complex modifications, which increases production costs and time, and the spring adjustment has a short service life.
The screw block is driven by a motor to move along the screw thread. Combined with the extension and retraction of the telescopic rod, the position and shape of the insert assembly can be adjusted. The adjustable insert assembly can quickly adapt to product requirements. The detachable insert unit can be used for local repair or replacement to ensure the shape and dimensional accuracy of the mold.
This enables molds to quickly adapt to different product requirements, reduces production costs and time, improves product quality and consistency, and extends the service life of the molds.
Smart Images

Figure CN223946779U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mould design technical field, concretely is a mould insert piece formula device of adjustable design. BACKGROUND
[0002] The insert piece is installed in the mould core, forms the cavity so as to not directly damage the installation piece of mould core when moulding, and by replacing the insert piece, the cavity can be changed without replacing the mould core, thereby saving manufacturing cost and improving the diversity of die casting.
[0003] In practical applications, insert pieces are often used to manufacture precision products such as automotive parts, electronic components, and medical devices. They can ensure high precision and consistency of products, thereby improving production efficiency and product quality. It is worth noting that the assembly accuracy of insert pieces directly affects the quality of the final product. Therefore, when designing and manufacturing insert pieces, manufacturers need to consider factors such as mating tolerance and surface roughness between insert pieces to ensure that the insert pieces can fit tightly and reduce wear and tear and leakage.
[0004] The patent technology of the design adjustable mould insert piece formula device disclosed in the authorization announcement No. CN218050237U is provided with a spring in the fixed clamping seat, which can adjust the position according to the actual size of the insert piece, and after confirming the position, the spring can tightly abut the fixed clamping seat between the third insert piece and the mould wall, so that the first insert piece, the second insert piece and the third insert piece can be well positioned during installation. The bottom fixed plate effectively increases the stability of the connection between the first insert piece, the second insert piece and the third insert piece, and the connection effect is better. However, in this scheme, the spring in the fixed clamping seat is used to adjust the position of the insert piece according to the actual size, so that it cannot be flexibly adjusted according to different product requirements. This leads to the need to replace the entire mould or perform complex mould modification when producing products of different sizes or shapes, increasing production cost and time. The spring adjustment is also prone to failure, with low service life. Therefore, a design adjustable mould insert piece formula device is needed to improve the above problems. UTILITY MODEL CONTENTS
[0005] In order to solve the problem that the spring in the fixed clamping seat is used to adjust the position of the insert piece according to the actual size in the above scheme, so that it cannot be flexibly adjusted according to different product requirements, which leads to the need to replace the entire mould or perform complex mould modification when producing products of different sizes or shapes, increasing production cost and time, and the spring adjustment is also prone to failure, with low service life, the purpose of the utility model is to provide a design adjustable mould insert piece formula device to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] The utility model provides a design adjustable mould insert type device, including the main part, the side of main part is provided with position adjusting assembly, the top of position adjusting assembly is provided with mounting assembly,
[0008] The main body includes a mold body, a groove frame is fixedly connected to the top of the mold body, a support is fixedly connected to the top of the groove frame, a telescopic rod is installed in the support, and an extrusion plate is fixedly connected to the output end of the telescopic rod.
[0009] The position adjusting assembly includes a mounting plate, a side plate is fixedly connected to the side of the mounting plate, a motor is installed on the side of the side plate, a lead screw is fixedly connected to the output end of the motor, a threaded block is threadedly connected to the side of the lead screw, and a combination plate is fixedly connected to the top of the threaded block.
[0010] As a preferred scheme of the utility model, the groove frame, the support, the telescopic rod and the extrusion plate are provided with two.
[0011] As a preferred scheme of the utility model, the side of the side plate is provided with a bearing, and the lead screw extends into the bearing.
[0012] As a preferred scheme of the utility model, the side plate is provided with two, and the mounting plate is provided with four.
[0013] As a preferred scheme of the utility model, the motor, the lead screw, the threaded block and the combination plate are provided with two.
[0014] As a preferred scheme of the utility model, the top of the mounting plate is fixedly connected with a sliding rail, the top of the sliding rail is slidingly connected with a sliding block, and the sliding block is fixedly connected with the combination plate.
[0015] As a preferred scheme of the utility model, the mounting assembly includes a connecting piece, and a through slot is formed in the connecting piece.
[0016] As a preferred scheme of the utility model, a threaded rod is arranged in the through slot, and the connecting piece is provided with an insert unit on the side.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] 1、In the utility model, the motor is used to drive the threaded block to move on the lead screw, so that the insert assembly installed on the top of the combination plate can be adjusted in position, the adjustable insert assembly can quickly adapt to the production requirements of different products, the mold does not need to be frequently replaced, the production time and cost are saved, the accurate adjusting mechanism can ensure the shape and size accuracy of the mold, and thus the quality and consistency of the product are improved.
[0019] 2. In this utility model, the extrusion plate can apply pressure to the insert unit by utilizing the extension and retraction of the telescopic rod, causing a slight change in the surface shape of the insert unit to adapt to the dimensional tolerance requirements of the product. It can flexibly adjust the shape, size and angle of the mold insert according to different product design and production needs, and has wide applicability. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the position adjustment component structure of this utility model;
[0022] Figure 3 This is a schematic diagram of the shape adjustment component structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the installation component structure of this utility model.
[0024] In the diagram: 1. Main body; 101. Mold body; 102. Slot frame; 103. Support; 104. Telescopic rod; 105. Extrusion plate; 2. Position adjustment assembly; 201. Mounting plate; 202. Side plate; 203. Motor; 204. Slider; 205. Lead screw; 206. Threaded block; 207. Combination plate; 208. Slide rail; 209. Bearing; 3. Mounting assembly; 301. Connector; 302. Through slot; 303. Threaded rod; 304. Insert unit. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] For examples, please refer to Figures 1-4 This utility model provides a technical solution:
[0027] An adjustable mold insert device includes a main body 1, a position adjustment component 2 is provided on the side of the main body 1, and a mounting component 3 is provided on the top of the position adjustment component 2.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, the main body 1 includes a mold body 101, the top of the mold body 101 is fixedly connected with a groove frame 102, the top of the groove frame 102 is fixedly connected with a support 103, the inside of the support 103 is installed with a telescopic rod 104, the output end of the telescopic rod 104 is fixedly connected with an extrusion plate 105, the position adjusting assembly 2 includes a mounting plate 201, the side of the mounting plate 201 is fixedly connected with a side plate 202, the side of the side plate 202 is installed with a motor 203, the output end of the motor 203 is fixedly connected with a screw rod 205, the side of the screw rod 205 is threadedly connected with a threaded block 206, the top of the threaded block 206 is fixedly connected with a combination plate 207, the threaded block 206 is driven by the motor 203 to move on the screw rod 205, and then the inlay block assembly installed on the top of the combination plate 207 can be adjusted in position, and the inlay block assembly can quickly adapt to the production requirements of different products without frequent replacement of the mold, saving production time and cost. The accurate adjusting mechanism can ensure the shape and size accuracy of the mold, thereby improving the quality and consistency of the product.
[0029] Among them, the groove frame 102, the support 103, the telescopic rod 104 and the extrusion plate 105 are provided with two, the side of the side plate 202 is provided with a bearing 209, the screw rod 205 extends to the inside of the bearing 209, the side plate 202 is provided with two, the mounting plate 201 is provided with four, the motor 203, the screw rod 205, the threaded block 206 and the combination plate 207 are provided with two, the top of the mounting plate 201 is fixedly connected with a sliding rail 208, the top of the sliding rail 208 is slidingly connected with a sliding block 204, the sliding block 204 is fixedly connected with the combination plate 207, the telescopic rod 104 is used to press the inlay block unit 304 by the extrusion plate 105, the surface shape of the inlay block unit 304 is changed slightly, and the shape, size and angle of the mold inlay block can be adjusted flexibly according to different product design and production requirements, which has wide applicability.
[0030] As shown in the embodiment Figure 1 and Figure 4 As shown, the mounting assembly 3 includes a connecting piece 301, a through slot 302 is formed in the inside of the connecting piece 301, a threaded rod 303 is arranged in the inside of the through slot 302, and an inlay block unit 304 is arranged on the side of the connecting piece 301. The connecting piece 301, the through slot 302 and the threaded rod 303 can be used for positioning and fixing the inlay block unit 304, ensuring the accuracy and stability of adjustment. The detachable inlay block unit 304 can be locally repaired and replaced when the mold is worn or damaged, prolonging the overall service life of the mold.
[0031] The utility model discloses a work flow: using the device of adjustable mould insert block type designed in the scheme when working, when producing different products, the position and shape of insert block unit 304 are adjusted through adjusting mechanism according to the shape and size requirement of product. First, through the drive of motor 203, threaded block 206 is moved on screw rod 205, and then the insert block assembly installed on the top of combined board 207 can be adjusted, so that insert block unit 304 is moved to the appropriate position, after adjusting, the extension of telescopic rod 104 can make extrusion plate 105 press insert block unit 304, so that the surface shape of insert block unit 304 is slightly changed, to adapt to the size tolerance requirement of product, when insert block unit 304 is worn or damaged, insert block unit 304 can be replaced or repaired separately through connecting piece 301, slot 302 and threaded rod 303, and the whole mould does not need to be replaced, so the production cost is reduced.
[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A design adjustable die insert set comprising a main body (1) characterised in that: The side of the main body (1) is provided with a position adjusting assembly (2), and the top of the position adjusting assembly (2) is provided with a mounting assembly (3); The main body (1) comprises a mold body (101), the top of the mold body (101) is fixedly connected with a groove frame (102), the top of the groove frame (102) is fixedly connected with a support (103), the inside of the support (103) is installed with a telescopic rod (104), and the output end of the telescopic rod (104) is fixedly connected with an extrusion plate (105); The position adjusting assembly (2) comprises an installation plate (201), the side of the installation plate (201) is fixedly connected with a side plate (202), the side of the side plate (202) is installed with a motor (203), the output end of the motor (203) is fixedly connected with a lead screw (205), the side of the lead screw (205) is threadedly connected with a threaded block (206), and the top of the threaded block (206) is fixedly connected with a combination plate (207).
2. An adjustable mold insert apparatus as defined in claim 1, wherein, The groove frame (102), the support (103), the telescopic rod (104) and the extrusion plate (105) are provided with two.
3. An adjustable mold insert apparatus as defined in claim 1, wherein, The side of the side plate (202) is provided with a bearing (209), and the lead screw (205) extends into the bearing (209).
4. A design adjustable mold insert apparatus as defined in claim 1 wherein, The side plate (202) is provided with two, and the installation plate (201) is provided with four.
5. An adjustable mold insert apparatus as defined in claim 1, wherein, The motor (203), the lead screw (205), the threaded block (206) and the combination plate (207) are provided with two.
6. An adjustable mold insert apparatus as defined in claim 1, wherein, The top of the installation plate (201) is fixedly connected with a sliding rail (208), the top of the sliding rail (208) is slidingly connected with a sliding block (204), and the sliding block (204) is fixedly connected with the combination plate (207).
7. An adjustable mold insert apparatus as defined in claim 1 wherein, The mounting assembly (3) comprises a connecting piece (301), and the inside of the connecting piece (301) is provided with a through slot (302).
8. A design adjustable mold insert apparatus as defined in claim 7 wherein, The inside of the through slot (302) is provided with a threaded rod (303), and the side of the connecting piece (301) is provided with an inlay block unit (304).