Splash-proof aluminum alloy guide rail of machine tool
By designing a drainage system on the aluminum alloy guide rails of the machine tool, the problem of water collection and discharge is solved, achieving effective water splash prevention and discharge, reducing guide rail wear and maintenance costs, and improving machining stability and accuracy.
Patent Information
- Application Number
- CN202520646402.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
While existing aluminum alloy guideways for machine tools can prevent water from splashing, they cannot effectively collect and drain water, leading to guideway wear and high maintenance costs.
A machine tool anti-splash aluminum alloy guide rail was designed, which adopts a sliding connection between left and right guide rails, a fixed drainage plate at the bottom, and a trapezoidal slope and drainage groove on the inner wall. Combined with a disassembly mechanism and a drainage pipe, water can be collected and discharged.
It effectively prevents water splashing, facilitates water drainage, reduces guide rail wear, lowers maintenance costs, and improves processing stability and precision.
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Figure CN223947313U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine tool guide rail technical field especially, relates to a machine tool splashproof aluminum alloy guide rail. BACKGROUND
[0002] Machine tool is the machine of manufacturing machine, it carries out cutting and so on to workpiece through tool, can accurately manufacture all kinds of parts with complex shape and high precision requirement, is the indispensable equipment in modern industrial production, but the machine tool aluminum alloy guide rail is often installed on machine tool, it is with aluminum alloy as main material, has a series of unique advantages, the low density of aluminum alloy itself, this makes the guide rail weight lighter, helps machine tool to realize more quickly, flexible movement, significantly improves processing efficiency, simultaneously, the good corrosion resistance of aluminum alloy, can effectively resist the erosion of cooling liquid and cutting fluid in the processing process, greatly prolongs the service life of guide rail, reduces the maintenance and replacement cost caused by corrosion, guarantees the long-term stable operation of machine tool, after precision machining and processing, its surface flatness is extremely high, can provide stable, accurate guide for machine tool moving parts, ensures the relative position of tool and workpiece in the machining process is accurate, thereby realizes the high-precision part processing, but water often splashes on the surface of guide rail during use, leading to the wear of guide rail.
[0003] The splashproof mechanism of the existing machine tool aluminum alloy guide rail will consider the compatibility with the overall structure of the guide rail, including the baffle, guardrail and connecting structure, its size and shape are customized according to the actual size of the guide rail and the working environment of the machine tool, in the high-precision machining machine tool, the protective baffle of the splashproof mechanism can adopt transparent, good impact-resistant material, so that it can effectively block the splashing and not hinder the operator to observe the machining condition, the advantage of this kind of mechanism is very obvious, it can greatly reduce the maintenance cost of machine tool, because the repair or replacement cost of aluminum alloy guide rail is higher once it is damaged by water or debris, and the splashproof mechanism can minimize these risks, and effective splashproof measures can also improve the stability and reliability of machine tool processing, ensure that the guide rail can still provide accurate guide for the moving parts of the machine tool under complex processing environment, so that the quality of the machined parts is more stable and the precision is higher, but this kind of mechanism can only prevent water from splashing, but cannot collect water for drainage. SUMMARY
[0004] In order to make up for the above shortcomings, the utility model provides a machine tool splashproof aluminum alloy guide rail, which aims at improving the problem that the mechanism in the prior art can only prevent water from splashing, but cannot collect water for drainage.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a machine tool splashproof aluminum alloy guide rail, including left guide rail, the right side of left guide rail is slidably connected with right guide rail, the bottom of right guide rail is fixedly connected with drain tray, the inner wall top of drain tray is fixedly connected with trapezoidal slope, the top of trapezoidal slope is close to the place of opening drain recess in the middle, the left side of drain tray is close to the place of opening drain hole in the middle, the right side of drain tray is fixedly connected with external thread joint in the middle, the right side of external thread joint is rotatably connected with drain pipe, the inside of drain pipe is provided with internal thread, the right side of left guide rail is provided with dismounting mechanism, and the dismounting mechanism is used for dismounting installation.
[0006] As a further description of the above technical scheme:
[0007] The dismounting mechanism includes a long strip block, the left side of the long strip block is fixedly connected with the right side of the left guide rail, a threaded hole one is formed in the front side of the left guide rail, a bolt is threadedly connected with the inner wall of the threaded hole one, a baffle one is fixedly connected with the outer wall front side of the bolt, the right side of the baffle one is slidably connected with the left side of the right guide rail, a threaded hole two is formed in the front side of the right guide rail, the inner wall of the threaded hole two is threadedly connected with the outer wall of the bolt, and a long hole one is formed in the left side of the right guide rail.
[0008] As a further description of the above technical scheme:
[0009] The inner wall of the drain tray is provided with a long hole two, and the inner wall of the long hole two is fixedly connected with the outer wall of the trapezoidal slope.
[0010] As a further description of the above technical scheme:
[0011] The top of the trapezoidal slope is fixedly connected with a plurality of supporting legs, and the top of the supporting leg is fixedly connected with the top of the left guide rail.
[0012] As a further description of the above technical scheme:
[0013] The top of the trapezoidal slope is fixedly connected with a plurality of supporting legs, and the top of the supporting leg is fixedly connected with the top of the left guide rail.
[0014] As a further description of the above technical scheme:
[0015] The top of the trapezoidal slope is fixedly connected with a plurality of supporting legs, and the top of the supporting leg is fixedly connected with the top of the left guide rail.
[0016] As a further description of the above technical scheme:
[0017] The top of the trapezoidal slope is fixedly connected with a plurality of supporting legs, and the top of the supporting leg is fixedly connected with the top of the left guide rail.
[0018] As a further description of the above technical solutions:
[0019] The bottom of the drain pan is fixedly connected with a supporting column, and the bottom of the supporting column is fixedly connected with a base.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1. In the utility model, first, water flows to the inclined plate through the baffle two, is buffered through the buffer shell on the inclined plate, then flows into the inside of the long hole two of the drain pan through the gap on the left guide rail and the inside, until flows to the inside of the right side external thread interface of the drain pan, will flow into the left side drain hole of the next drain pan through the external thread interface, is discharged through the drain pipe, realizes the effect that the water splashing is prevented through the side baffle, and the inside water is discharged.
[0022] 2. In the utility model, when installing, first, the left guide rail and the right guide rail are connected together, at this time, the long strip block on the left guide rail will be connected with the long hole one on the right guide rail, so that the whole is fixed, then the baffle one is placed between the left guide rail and the right guide rail from the side, and the bolt is rotated and enters the inside of the threaded hole one and the threaded hole two, at this time, the left guide rail and the right guide rail are fixed, realize the effect that convenient disassembly and carrying are realized, and the gap in the inside of the left guide rail and the right guide rail is beneficial to preventing the thermal expansion and cold shrinkage from causing the abrasion of the aluminum alloy guide rail. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a front side perspective view of the machine tool splash-proof aluminum alloy guide rail that the utility model proposes;
[0024] Figure 2 It is a top view of the machine tool splash-proof aluminum alloy guide rail that the utility model proposes;
[0025] Figure 3 It is a baffle one local structure split drawing of the machine tool splash-proof aluminum alloy guide rail that the utility model proposes;
[0026] Figure 4 It is a drain pan local structure split drawing of the machine tool splash-proof aluminum alloy guide rail that the utility model proposes;
[0027] Figure 5 It is a drain pipe local structure split drawing of the machine tool splash-proof aluminum alloy guide rail that the utility model proposes.
[0028] LEGEND:
[0029] 1, left guide rail; 2, dismounting mechanism; 201, threaded hole one; 202, threaded hole two; 203, long strip block; 204, bolt; 205, baffle one; 206, long strip hole one; 3, right guide rail; 4, drain tray; 5, trapezoidal slope; 6, drain groove; 7, drain hole; 8, external thread interface; 9, drain pipe; 10, internal thread; 11, long strip hole two; 12, support leg; 13, inclined plate; 14, buffer shell; 15, sliding block; 16, base; 17, support column; 18, baffle two. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0031] Please refer to the drawings in the embodiments of the utility model Figure 1 , the drawings in the embodiments of the utility model Figure 4 and the drawings in the embodiments of the utility model Figure 5 , one embodiment provided by the utility model: a machine tool splash-proof aluminum alloy guide rail, including left guide rail 1, the right side of left guide rail 1 is slidably connected with right guide rail 3, the bottom of right guide rail 3 is fixedly connected with drain tray 4, which plays a role of drainage, the inner wall top of drain tray 4 is fixedly connected with trapezoidal slope 5, the top of trapezoidal slope 5 is close to the middle and is provided with drain groove 6, the left side of drain tray 4 is close to the middle and is provided with drain hole 7, the right side of drain tray 4 is close to the middle and is fixedly connected with external thread interface 8, the right side of external thread interface 8 is rotatably connected with drain pipe 9, which is more convenient for drainage, the inside of drain pipe 9 is provided with internal thread 10, the right side of left guide rail 1 is provided with dismounting mechanism 2, and dismounting mechanism 2 is used for dismounting and installing.
[0032] Specifically, it comprises a left guide rail 1, the right side of the left guide rail 1 is slidably connected with a right guide rail 3, the bottom of the right guide rail 3 is fixedly connected with a drain tray 4, the inner wall top of the drain tray 4 is fixedly connected with a trapezoidal slope 5, the top of the trapezoidal slope 5 is close to the middle and is provided with a drain groove 6, so that the liquid can flow smoothly to the drain tray 4, on the left side of the drain tray 4, close to the middle, a drain hole 7 is designed, which is used to further guide the liquid to the drainage system, at the same time, on the right side of the drain tray 4, close to the middle, an external thread interface 8 is fixedly connected, the external thread interface 8 allows connection with the external drain pipe 9, the inside of the drain pipe 9 is designed with internal thread 10, ensuring that the drain pipe 9 can be tightly connected with the external thread interface 8, thereby forming an effective drainage channel.
[0033] Please refer to the drawings in the embodiments of the utility modelFigure 1 , attached Figure 2 and attached Figure 3 , the dismounting mechanism 2 includes a long strip block 203, the left side of the long strip block 203 is fixedly connected with the right side of the left guide rail 1, the front side of the left guide rail 1 is provided with a threaded hole one 201, the inner wall of the threaded hole one 201 is threadedly connected with a bolt 204, so that the overall connection is more stable, the outer wall front side of the bolt 204 is fixedly connected with a baffle one 205, the right side of the baffle one 205 is slidingly connected with the left side of the right guide rail 3, which plays a shielding role, the front side of the right guide rail 3 is provided with a threaded hole two 202, the inner wall of the threaded hole two 202 is threadedly connected with the outer wall of the bolt 204, and the left side of the right guide rail 3 is provided with a long hole one 206;
[0034] Specifically, the dismounting mechanism 2 includes a long strip-shaped component, which is referred to as a long strip block 203. The long strip block 203 can be fixedly connected with the right side of the left guide rail 1. In order to realize this connection, a threaded hole one 201 is specially provided on the front side of the left guide rail 1. The inner wall of the threaded hole one 201 is threaded, so as to be threadedly connected with a bolt 204. The outer wall front side of the bolt 204 is fixedly connected with a baffle one 205. The baffle one 205 prevents unnecessary movement of the component during dismounting. In order to further ensure the stability and functionality of the dismounting mechanism 2, the right side of the baffle one 205 is slidingly connected with the left side of the right guide rail 3. The right guide rail 3 itself is also designed with a front threaded hole two 202. The inner wall of the threaded hole two 202 is also threaded, so as to be threadedly connected with the outer wall of the bolt 204, thereby ensuring the stability of the entire dismounting mechanism 2. The left side of the right guide rail 3 is specially provided with a long hole one 206. This hole is to further enhance the flexibility and adaptability of the dismounting mechanism 2, so that it can adapt to components of different sizes and shapes.
[0035] Please refer to attached Figure 1 , attached Figure 3 and attached Figure 4 The inner wall of the drainage tray 4 is provided with a long hole two 11, the inner wall of the long hole two 11 is fixedly connected with the outer wall of the trapezoidal slope 5, the top of the trapezoidal slope 5 is fixedly connected with a plurality of support legs 12, so that the overall connection is more stable, the top of the support leg 12 is fixedly connected with the top of the left guide rail 1, the top front and back sides of the drainage tray 4 are fixedly connected with a plurality of inclined plates 13, a plurality of adjacent inclined plates 13 are fixedly connected with a plurality of buffer shells 14, which can buffer;
[0036] Specifically, the inner wall of the drain pan 4 is provided with long holes two 11, the inner wall of these long holes two 11 is closely combined with the outer wall of the trapezoidal slope 5 in a fixed connection manner, the trapezoidal slope 5 is designed to have a plurality of support legs 12 fixedly connected to the top thereof, the top of the support legs 12 is further connected to the top of the left guide rail 1 in a fixed connection manner, in addition, the top of the drain pan 4 is fixedly connected with a plurality of inclined plates 13 on the front and rear sides, these inclined plates 13 not only increase the stability of the structure, but also can guide the direction of water flow, in order to further improve the durability and safety of the equipment, a plurality of buffer shells 14 are fixedly connected between adjacent inclined plates 13, these buffer shells 14 can absorb the vibration and impact generated during the operation of the equipment, thereby protecting the entire drainage system from damage.
[0037] Please refer to the accompanying Figure 1 , the accompanying Figure 2 and the accompanying Figure 5 , the top of the inclined plate 13 is fixedly connected with the baffle two 18, the front bottom of the baffle two 18 is fixedly connected with the top of the buffer shell 14, the top of the right guide rail 3 is slidingly connected with the sliding block 15, which can slide, the bottom left side of the sliding block 15 is slidingly connected with the top of the left guide rail 1, the bottom of the drain pan 4 is fixedly connected with the support column 17, and the bottom of the support column 17 is fixedly connected with the base 16, so that the overall connection is more stable;
[0038] Specifically, the top of the inclined plate 13 is fixedly connected with the baffle two 18, which ensures that the baffle two 18 can be stably installed on the top of the inclined plate 13, the front bottom of the baffle two 18 is fixedly connected with the top of the buffer shell 14, which helps to provide additional buffering effect during equipment operation to reduce possible impact and vibration, in addition, the top of the right guide rail 3 can be slidingly connected with the sliding block 15, so that the sliding block 15 can freely slide on the right guide rail 3, thereby realizing the functions of accurate guidance and positioning, the bottom left side of the sliding block 15 is slidingly connected with the top of the left guide rail 1, which ensures the stability and reliability of the sliding block 15 on the left guide rail 1, in order to ensure the stability and functionality of the drain pan 4, the bottom thereof is fixedly connected with the support column 17, and the bottom of the support column 17 is further fixedly connected with the base 16, which ensures the stability of the drain pan 4 and also provides a solid foundation for the entire device.
[0039] Working principle: when there is water, first, water flows through the baffle 2 18 to the inclined plate 13, and is buffered through the buffer shell 14 on the inclined plate 13, and then flows into the long hole 2 11 of the drain tray 4 through the gap on the left rail 1, and then slides down through the inclined surface of the trapezoidal slope 5 until it flows into the right side of the outer threaded interface 8 of the drain tray 4, and then flows into the left side of the drain hole 7 of the next drain tray 4 through the outer threaded interface 8, and then flows into the outer threaded interface 8 along the drain groove 6 on the trapezoidal slope 5, and is discharged through the drain pipe 9, which realizes the effect of preventing water from splashing through the side baffle and draining the water inside;
[0040] When installing, first, the left rail 1 and the right rail 3 are connected together, at this time, the long strip block 203 on the left rail 1 will be matched with the long hole 1 206 on the right rail 3, so that the whole is fixed, then the baffle 1 205 is placed between the left rail 1 and the right rail 3 from the side, and the bolt 204 is rotated into the inside of the threaded hole 1 201 and the threaded hole 2 202, at this time, the left rail 1 and the right rail 3 are fixed, which realizes the effect of convenient disassembly and carrying, and the gap in the left rail 1 and the right rail 3 is beneficial to prevent thermal expansion and cold shrinkage from causing wear to the aluminum alloy rail.
[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A splash-proof water machine tool aluminum alloy guide rail comprising a left guide rail (1), characterized in that: The right side of the left guide rail (1) is slidably connected with the right guide rail (3), the bottom of the right guide rail (3) is fixedly connected with the drain tray (4), the inner wall top of the drain tray (4) is fixedly connected with the trapezoidal slope (5), the top of the trapezoidal slope (5) is provided with the drain recess (6) near the middle, the left side of the drain tray (4) is provided with the drain hole (7) near the middle, the right side of the drain tray (4) is fixedly connected with the external thread interface (8) near the middle, the right side of the external thread interface (8) is rotatably connected with the drain pipe (9), the inside of the drain pipe (9) is provided with the internal thread (10), and the right side of the left guide rail (1) is provided with the dismounting mechanism (2).
2. A splash-proof water aluminum alloy guide for machine tools according to claim 1, characterized in that: The dismounting mechanism (2) comprises a long strip block (203), the left side of the long strip block (203) is fixedly connected with the right side of the left guide rail (1), the front side of the left guide rail (1) is provided with the threaded hole one (201), the inner wall of the threaded hole one (201) is threadedly connected with the bolt (204), the outer wall front side of the bolt (204) is fixedly connected with the baffle one (205), the right side of the baffle one (205) is slidably connected with the left side of the right guide rail (3), the front side of the right guide rail (3) is provided with the threaded hole two (202), the inner wall of the threaded hole two (202) is threadedly connected with the outer wall of the bolt (204), and the left side of the right guide rail (3) is provided with the long strip hole one (206).
3. A splash-proof water aluminum alloy guide for machine tools according to claim 1, characterized in that: The inner wall of the drain tray (4) is provided with the long strip hole two (11), and the inner wall of the long strip hole two (11) is fixedly connected with the outer wall of the trapezoidal slope (5).
4. A splash-proof water aluminum alloy guide for machine tools according to claim 1, characterized in that: The top of the trapezoidal slope (5) is fixedly connected with a plurality of supporting legs (12), and the top of the supporting leg (12) is fixedly connected with the top of the left guide rail (1).
5. A splash-proof water aluminum alloy guide for machine tools according to claim 1, characterized in that: The top and rear sides of the drain tray (4) are fixedly connected with a plurality of inclined plates (13), and the adjacent ones of the plurality of inclined plates (13) are fixedly connected with a plurality of buffer shells (14).
6. A splash-proof water machine tool aluminum alloy guide rail according to claim 5, characterized in that: The top of the inclined plate (13) is fixedly connected with the baffle two (18), and the front side bottom of the baffle two (18) is fixedly connected with the top of the buffer shell (14).
7. A splash-proof water aluminum alloy guide for machine tools according to claim 1, characterized in that: The top of the trapezoidal slope (5) is fixedly connected with a plurality of supporting legs (12), and the top of the supporting leg (12) is fixedly connected with the top of the left guide rail (1).
8. A splash-proof water machine tool aluminum alloy guide rail according to claim 1, characterized in that: The bottom of the drain tray (4) is fixedly connected with the supporting column (17), and the bottom of the supporting column (17) is fixedly connected with the base (16).