Pipe discharging device
By designing an automated pipe unloading device, the problem of low efficiency of manual unloading in small and medium-sized plastic pipe production lines was solved, realizing automated cutting and unloading, reducing labor costs and improving production efficiency.
Patent Information
- Application Number
- CN202520625964.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In small and medium-sized plastic pipe production lines, the pipe unloading process relies on manual operation, which is inefficient and costly.
Design a pipe unloading device, including a cutting device, a pusher plate device, a weighing device and a guide wheel. The device achieves automated cutting, weighing and unloading through cylinders and sensors, and uses the pusher plate device to guide the pipe to slide and complete the unloading.
It enables automated cutting and unloading of pipes, reducing manual operation, lowering labor costs, and improving production efficiency and cutting accuracy.
Smart Images

Figure CN223948021U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipe production technical field especially relates to a pipe unloading device. BACKGROUND
[0002] Plastic pipe is usually made of polyester as raw material, and after adding stabilizers and other additives, it is processed by extruder through continuous extrusion. After the plastic pipe is formed, it needs to be cut and collected. For small and medium-sized production line, the above process generally adopts manual pipe unloading and collection, which is low in work efficiency and high in labor cost. SUMMARY
[0003] The utility model discloses at least one of the technical problems existing in the prior art. To this end, the utility model provides a pipe unloading device.
[0004] According to the pipe unloading device of the utility model embodiments, it comprises: a cutting device for cutting pipe; a push plate device located in the front side of the cutting device, the push plate device comprises a movable push plate, a first push plate lifting cylinder on the right side and a second push plate lifting cylinder on the left side, a push plate surface is arranged on the upper side of the movable push plate, the upper end of the first push plate lifting cylinder is rotatably connected with the right side of the movable push plate through a cylinder shaft, the upper end of the second push plate lifting cylinder is provided with a cylinder pin shaft, a sliding groove is arranged on the left side of the movable push plate, the cylinder pin shaft is clamped in the sliding groove, the cylinder pin shaft can slide along the sliding groove, the stroke of the first push plate lifting cylinder is longer than that of the second push plate lifting cylinder on the left side, when the movable push plate is in the descending state, the push plate surface is in the horizontal plane state, when the movable push plate is in the rising state, the push plate surface is inclined along the direction from the upper right side to the lower left side, and the push plate surface can guide the cut pipe to slide to the left side.
[0005] According to some embodiments of the utility model, a weighing device is arranged on the front side of the cutting device, the weighing device comprises a weighing sensor and a weighing lifting device, the weighing lifting device can control the weighing sensor to lift and move, and the weighing sensor can support the lower side of the pipe to weigh;
[0006] According to some embodiments of the utility model, the weighing lifting device further comprises a weighing lifting frame, the weighing lifting frame comprises horizontal support plates on the front side and the back side and a concave plate in the middle, the lower side of the horizontal support plate is connected with the weighing lifting device, the upper side of the concave plate has a concave cavity, and the weighing sensor is located in the concave cavity.
[0007] According to some embodiments of the utility model, a weighing support head is arranged on the upper side of the weighing sensor, the upper side of the weighing support head is provided with a weighing limiting groove, and the lower side of the pipe is clamped in the weighing limiting groove.
[0008] According to some embodiments of the utility model, the cutting device and the weighing device are provided with a guide wheel, the axis of the guide wheel extends along the left-right direction, a guide wheel groove is arranged on the outer wall of the guide wheel, the guide wheel groove clamps the lower side of the pipe, and the guide wheel can guide the pipe to extend from back to front and convey.
[0009] According to some embodiments of the utility model, a guide wheel bracket is further included, a guide wheel shaft mounting groove is arranged on the guide wheel bracket, guide wheel shafts are arranged on the left and right sides of the guide wheel, the guide wheel shaft mounting groove clamps the guide wheel shaft, and the guide wheel and the guide wheel bracket are detachably connected.
[0010] According to some embodiments of the utility model, an arc-shaped indexing edge is arranged on the upper side of the guide wheel bracket, a plurality of guide wheel shaft mounting grooves are distributed along the extension direction of the arc-shaped indexing edge, the guide wheel shaft mounting groove has a groove bottom, and the groove bottom heights of the guide wheel shaft mounting grooves are different.
[0011] According to some embodiments of the utility model, a length measuring frame is arranged on the front side of the push plate device, a stroke probe is arranged on the upper side of the length measuring frame, and the stroke probe can detect whether the pipe reaches a predetermined position.
[0012] According to some embodiments of the utility model, a speed reduction prompt probe is further arranged on the upper side of the length measuring frame, and the speed reduction prompt probe is located on the rear side of the stroke probe.
[0013] According to some embodiments of the utility model, a rear seat is further included, the cutting device and the guide wheel are located on the upper side of the rear seat, a telescopic beam is arranged between the rear seat and the length measuring frame, the push plate device is located on the upper side of the telescopic beam, a telescopic beam first sliding sleeve is arranged on the front side of the rear seat, a telescopic beam second sliding sleeve is arranged on the rear side of the length measuring frame, the front and rear ends of the telescopic beam are respectively inserted into the telescopic beam second sliding sleeve and the telescopic beam first sliding sleeve, and the telescopic beam can be adjusted in position along the telescopic beam second sliding sleeve and the telescopic beam first sliding sleeve.
[0014] The pipe unloading device according to the utility model embodiment has at least the following technical effects:
[0015] 1. When the pipe is outputted to a proper length, the cutting device can cut the pipe, then the push plate lifting device controls the movable push plate to rise, so that the push plate surface can guide the cut pipe to slide down and complete unloading, the whole structure is simple and easy to use, and is especially suitable for use in a small and medium-sized pipe production line;
[0016] 2. The pipe is weighed by the weighing device, the travel probe of the length measuring frame ensures that the pipe position is normal, and the cutting device can cut the pipe, which is suitable for manual control or automatic control operation;
[0017] 3. The guide wheel is located between the cutting device and the weighing device, which can not only guide the pipe, but also support the pipe before and after cutting, ensuring that the guide wheel can maintain a suitable posture before and after cutting until the pipe is pushed down by the push plate device;
[0018] 4. The telescopic beam can be adjusted in design, which not only facilitates the adjustment of the distance between the rear seat and the length measuring frame, but also adjusts the position of the weighing device and the push plate device on the telescopic beam to adapt to different pipe cutting lengths;
[0019] 5. The cut pipe can be concentrated and unloaded on the collection rack.
[0020] The additional aspects and advantages of the present application will be partially given in the following description, some will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0021] The additional aspects and advantages of the present application will be partially given in the following description, some will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application.
[0022] Figure 1 is a perspective view of the pipe unloading device of the present application;
[0023] Figure 2 is a working schematic view of the pipe unloading device of the present application;
[0024] Figure 3 is a structural schematic view of the push plate device in the present application;
[0025] Figure 4 is a working schematic view of the push plate device in the present application;
[0026] Figure 5 is an installation schematic view of the guide wheel and the guide wheel bracket in the present application;
[0027] Figure 6 is a structural schematic view of the weighing device in the present application.
[0028] Reference signs:
[0029] Cutting device 100, rear seat 200, guide wheel 210, guide wheel groove 211, guide wheel shaft 212, guide wheel bracket 220, guide wheel shaft mounting slot 221, slot bottom 222, arc-shaped indexing edge 223, bracket fixing plate 224, telescopic beam first sliding sleeve 230; weighing device 300, weighing sensor 310, weighing lifting device 320, cylinder main air pipe 321, cylinder branch air pipe 322, weighing lifting frame 330, horizontal support plate 331, lower concave plate 332, lower concave cavity 333, weighing support head 340, weighing limiting groove 341; push plate device 400, movable push plate 410, push plate face 411, sliding groove 412, push plate lifting device 420, first push plate lifting cylinder 421, cylinder rotating shaft 422, second push plate lifting cylinder 423, cylinder pin shaft 424, push plate device bottom plate 430, bottom plate support beam 431; length measuring frame 500, stroke probe 510, speed reduction prompt probe 520, telescopic beam second sliding sleeve 530; telescopic beam 600; collecting frame 700; pipe 800. DETAILED DESCRIPTION
[0030] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the present application, and cannot be understood as a limitation of the present application.
[0031] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.
[0032] In the description of the present application, the meaning of multiple is more than two, greater than, less than, more than, etc. and is not included in the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0033] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0034] The following refers to Figure 1 and Figure 2 The pipe unloading device according to the embodiments of the present application is described.
[0035] As Figure 1 and Figure 2 shown, according to the pipe unloading device of the utility model embodiment, including cutting device 100 and push plate device 400.
[0036] Cutting device 100 is used to cut pipe 800; refer to Figure 3 , Figure 4 , push plate device 400 is located in the front side of cutting device 100, and push plate device 400 includes movable push plate 410, right side first push plate lifting cylinder 421 and left side second push plate lifting cylinder 423, the upper side of movable push plate 410 is provided with push plate surface 411, the upper end of first push plate lifting cylinder 421 is rotationally connected with the right side of movable push plate 410 through cylinder pivot 422, the upper end of second push plate lifting cylinder 423 is provided with cylinder pin shaft 424, the left side of movable push plate 410 is provided with sliding groove 412, cylinder pin shaft 424 clamps sliding groove 412, cylinder pin shaft 424 can slide along sliding groove 412, and the stroke of first push plate lifting cylinder 421 is longer than that of left side second push plate lifting cylinder 423.
[0037] For example, as Figure 1 and Figure 2 shown, cutting device 100 is used to cut pipe 800, and cutting device 100 is relatively fixed and immovable during cutting. Refer to Figure 3 , Figure 4 , push plate lifting device 420 includes right side first push plate lifting cylinder 421 and left side second push plate lifting cylinder 423, first push plate lifting cylinder 421 is rotationally connected with the right side of movable push plate 410 through cylinder pivot 422, the upper end of second push plate lifting cylinder 423 is provided with cylinder pin shaft 424, the left side of movable push plate 410 is provided with sliding groove 412, cylinder pin shaft 424 clamps sliding groove 412, and cylinder pin shaft 424 can slide along sliding groove 412.
[0038] The upper side of movable push plate 410 is provided with push plate surface 411, when movable push plate 410 is in the raised state, push plate surface 411 is inclined along the direction from the upper right side to the lower left side, and push plate surface 411 can guide the cut pipe 800 to slide to the left side. In actual work, the extruder processes the pipe 800 in a continuous extrusion mode, and the pipe 800 moves from back to front after output. At this time, when movable push plate 410 is in the lowered state, push plate surface 411 is in a horizontal plane state. When movable push plate 410 is in the lowered state, push plate surface 411 can be kept in a horizontal state, ensuring that push plate surface 411 stably holds pipe 800 or push plate surface 411 does not contact pipe 800. When pipe 800 is output to a sufficient length, cutting device 100 can cut pipe 800.
[0039] After the pipe 800 is cut, the movable push plate 410 is lifted by the push plate lifting device 420, and the push plate lifting device 420 is composed of the first push plate lifting cylinder 421 on the right side and the second push plate lifting cylinder 423 on the left side, the first push plate lifting cylinder 421 is rotatably connected to the right side of the movable push plate 410 through a cylinder shaft 422, and the second push plate lifting cylinder 423 is connected to the right side of the movable push plate 410 through a cylinder pin 424, so that the flexibility and stability of the device are ensured. The cylinder pin 424 at the upper end of the second push plate lifting cylinder 423 can be clamped into the sliding groove 412 on the left side of the movable push plate 410, and the design enables the cylinder pin 424 to smoothly slide in the sliding groove 412, so that the lifting action of the push plate is realized. The stroke of the first push plate lifting cylinder 421 is longer than that of the second push plate lifting cylinder 423 on the left side.
[0040] When the movable push plate 410 is lifted, the first push plate lifting cylinder 421 and the second push plate lifting cylinder 423 lift the movable push plate 410 together, but because the stroke of the first push plate lifting cylinder 421 is longer than that of the second push plate lifting cylinder 423 on the left side, the push plate surface 411 changes from the original horizontal state to an inclined surface along the direction from the upper right side to the lower left side. In this way, it can be ensured that the movable push plate 410 can lift the pipe 800, and the conversion of the push plate surface 411 into an inclined design helps to ensure that the pipe 800 slides along the inclined angle during the operation of the movable push plate 410. In this way, the pipe 800 after being cut completes the unloading work and can be collected in the left side position of the unloading device.
[0041] The above working process realizes fully automatic operation and does not need manual operation, thereby greatly saving labor cost.
[0042] In some embodiments of the present application, the cutting device 100 can adopt a pipe cutting device in the prior art, such as an electric rotary cutting machine, a hot melting cutting machine, a laser cutting machine and the like, which will not be described here.
[0043] In some embodiments of the present application, with reference to Figure 1 , Figure 6The weighing device 300 is located in front of the cutting device 100. The weighing device 300 comprises a weighing sensor 310 and a weighing lifting device 320, and the weighing lifting device 320 can control the lifting activity of the weighing sensor 310. The weighing sensor 310 can hold the lower side of the pipe 800 to weigh. The push plate device 400 is located in front of the weighing device 300. The push plate device 400 comprises a movable push plate 410 and a push plate lifting device 420, and the push plate lifting device 420 can control the lifting activity of the movable push plate 410. The extruder processes the pipe 800 in a continuous extrusion manner, and the pipe 800 moves from back to front after being output. At this time, the weighing lifting device 320 controls the weighing sensor 310 to rise, so that the upper side of the weighing sensor 310 can hold the lower side of the pipe 800 and weigh the pipe 800. Since the density of the pipe 800 is basically fixed and uniform, only the weight of the pipe 800 needs to be determined, which is equivalent to determining the length of the pipe 800.
[0044] When the pipe 800 is output to a sufficient length, the weighing sensor 310 can sense that the pressure of the pipe 800 is large enough. Therefore, the cutting device 100 can cut the pipe 800. After the pipe 800 is cut, the weighing lifting device 320 controls the weighing sensor 310 to descend, and at the same time, the push plate lifting device 420 controls the movable push plate 410 to rise to guide the cut pipe 800 to slide down. In this way, the cut pipe 800 completes the unloading work and can be collected on the left side of the unloading device of the utility model.
[0045] In some embodiments of the utility model, the weighing lifting device 320 further comprises a weighing lifting frame 330, and the weighing lifting frame 330 comprises front and rear horizontal support plates 331 and a middle concave plate 332. The lower side of the horizontal support plate 331 is connected with the weighing lifting device 320, and the upper side of the concave plate 332 has a concave cavity 333, and the weighing sensor 310 is located in the concave cavity 333.
[0046] The weighing lifting frame 330 adopts the shape composed of the front and rear horizontal support plates 331 and the middle concave plate 332. The lower side of the horizontal support plate 331 on both sides is connected with the weighing lifting device 320 on the front and rear sides, which ensures the stability of the whole structure of the weighing device 300. The upper side of the concave plate 332 is designed as a concave cavity 333, and the shape and size of the cavity 333 are suitable for the weighing sensor 310, so that the weighing sensor 310 can be installed in the concave cavity 333. The weighing sensor 310 can adopt various types of weighing sensor devices, which avoids the influence of the height of the upper side of the weighing sensor 310 on the selection and arrangement of the weighing sensor 310. The above design can also ensure the accuracy and stability of the weighing device 300 during the weighing process.
[0047] In some embodiments of the utility model, the weighing lifting frame 330 is made by bending metal plate.
[0048] In some embodiments of the utility model, the weighing lifting device 320 adopts cylinder structure, the weighing lifting device 320 has piston rod, and the piston rod of weighing lifting device 320 is fixedly connected with horizontal support plate 331. Each weighing lifting device 320 is connected with cylinder branch air pipe 322, cylinder main air pipe 321 is connected with cylinder branch air pipe 322, and cylinder main air pipe 321 is connected with gas source. In this way, two weighing lifting devices 320 on both sides can be controlled simultaneously to work synchronously through a gas source, and the stable lifting of weighing lifting frame 330 is ensured.
[0049] In some embodiments of the utility model, the weighing sensor 310 is provided with weighing support head 340 on the upside, the weighing support head 340 is provided with weighing limiting recess 341 on the upside, and the weighing limiting recess 341 clamps the downside of pipe material 800.
[0050] In some embodiments of the utility model, the weighing support head 340 is made of silica gel material to reduce the abrasion of the outer wall of pipe material 800.
[0051] In some embodiments of the utility model, referring to Figure 1 、 Figure 2 , the cutting device 100 and weighing device 300 are provided with guide wheel 210, the axis of guide wheel 210 extends along the left-right direction, guide wheel 210 is provided with guide wheel groove 211 on the outer wall, guide wheel groove 211 clamps the downside of pipe material 800, and guide wheel 210 can guide pipe material 800 to extend from back to front and convey.
[0052] The axis of guide wheel 210 extends along the left-right direction, and guide wheel groove 211 on the outer wall of guide wheel 210 is matched, so that pipe material 800 can be accurately guided and smoothly conveyed along a path extending from back to front. The function of guide wheel groove 211 is to clamp the downside of pipe material 800, so that pipe material 800 can be stably fixed when passing and will not deviate. In this way, the stability of the conveying process is improved, and the accuracy of the cutting and weighing process is ensured, so that the efficiency and quality of the whole pipe production process are improved. In addition to guiding pipe material 800, guide wheel 210 can also hold pipe material 800 before and after cutting, so that guide wheel 210 can maintain a suitable posture before and after cutting until pipe material 800 is pushed down by push plate device 400.
[0053] In some embodiments of the utility model, referring to Figure 1 、 Figure 5The unloading device further comprises a guide wheel bracket 220, the guide wheel bracket 220 is provided with a guide wheel shaft mounting groove 221, the guide wheel bracket 220 is provided with a guide wheel shaft 212 on the left and right sides, the guide wheel shaft mounting groove 221 clamps the guide wheel shaft 212, and the guide wheel 210 and the guide wheel bracket 220 are detachably connected.
[0054] The guide wheel bracket 220 is designed through the guide wheel shaft mounting groove 221, so that the left and right sides of the guide wheel 210 can be accurately positioned and installed. The guide wheel shaft 212 is embedded into the guide wheel shaft mounting groove 221 of the guide wheel bracket 220, and through the clamping mode, the stable connection between the guide wheel 210 and the guide wheel bracket 220 is ensured. Moreover, the design also enables the guide wheel 210 to be flexibly disassembled on the guide wheel bracket 220, so that quick maintenance and replacement can be carried out when needed, and the flexibility and maintainability of the equipment are greatly improved.
[0055] In some embodiments of the utility model, the guide wheel 210 is made of silica gel material to reduce the abrasion of the outer wall of the pipe 800.
[0056] In some embodiments of the utility model, the guide wheel bracket 220 is provided with an arc degree edge 223 on the upper side, a plurality of guide wheel shaft mounting grooves 221 are distributed along the extension direction of the arc degree edge 223, the guide wheel shaft mounting groove 221 has a groove bottom 222, and the groove bottom 222 of each guide wheel shaft mounting groove 221 is at different height positions.
[0057] An arc degree edge 223 is carefully designed on the upper side of the guide wheel bracket 220, and this design enables a plurality of guide wheel shaft mounting grooves 221 to be uniformly distributed along the extension direction of the arc degree edge 223, and in particular enables each guide wheel shaft mounting groove 221 to be distributed at different height positions. The guide wheel shaft 212 is clamped by the groove bottom 222 of the guide wheel shaft mounting groove 221. The height positions of the groove bottoms 222 of the guide wheel shaft mounting grooves 221 are different, and this design ensures that the guide wheel shaft 212 can be installed according to different requirements and angles, so that the guide wheel 210 can be replaced according to the pipe diameter.
[0058] In some embodiments of the utility model, the guide wheel bracket 220 is provided with a bracket fixing plate 224 on the left and right sides, and the guide wheel bracket 220 is fixedly connected with the rear seat 200 or other positions of the unloading device of the utility model through the screw on the bracket fixing plate 224, so as to facilitate the disassembly and assembly of the guide wheel bracket 220.
[0059] In some embodiments of the utility model, reference is made to Figure 3 、 Figure 4The push plate device 400 further comprises a push plate device bottom plate 430, and bottom plate support beams 431 are arranged on the front and back sides of the lower side of the push plate device bottom plate 430. The push plate lifting device 420 is fixedly connected with the push plate device bottom plate 430. The bottom plate support beams 431 ensure the structural strength of the push plate device bottom plate 430, so as to ensure the stability of the push plate device 400 during operation. The push plate device 400 is fixed on the telescopic beam 600 or other positions of the unloading device of the utility model through the push plate device bottom plate 430.
[0060] In some embodiments of the utility model, referring to Figure 1 The unloading device of the utility model further comprises a rear machine seat 200, the cutting device 100 and the guide wheel 210 are located on the upper side of the rear machine seat 200, the telescopic beam 600 is arranged between the rear machine seat 200 and the length measuring frame 500, and the push plate device 400 is located on the upper side of the telescopic beam 600. The telescopic beam first sliding sleeve 230 is arranged on the front side of the rear machine seat 200, the telescopic beam second sliding sleeve 530 is arranged on the rear side of the length measuring frame 500, the telescopic beam 600 is respectively inserted into the telescopic beam second sliding sleeve 530 and the telescopic beam first sliding sleeve 230 at the front and back ends, and the telescopic beam 600 can be adjusted in position along the telescopic beam second sliding sleeve 530 and the telescopic beam first sliding sleeve 230.
[0061] In addition, the weighing device can also be arranged on the upper side of the telescopic beam 600.
[0062] The rear machine seat 200 is a firm structure itself and can fix the cutting device 100 and the guide wheel 210. The telescopic beam first sliding sleeve 230 and the telescopic beam second sliding sleeve 530 cooperate to provide necessary support and guide functions for the telescopic beam 600. The front and back ends of the telescopic beam 600 are respectively inserted into and connected to the telescopic beam second sliding sleeve 530 and the telescopic beam first sliding sleeve 230, and the telescopic beam 600 can freely move and adjust the position between the two sliding sleeves. In this way, not only the distance between the rear machine seat 200 and the length measuring frame 500 can be conveniently adjusted, but also the positions of the weighing device 300 and the push plate device 400 on the telescopic beam 600 can be adjusted to adapt to different pipe cutting lengths.
[0063] In some embodiments of the utility model, referring to Figure 1 The length measuring frame 500 is located on the front side of the push plate device 400. The stroke probe 510 is arranged on the upper side of the length measuring frame 500 and can detect whether the pipe 800 reaches a predetermined position. The stroke probe 510 also detects whether the front side of the pipe 800 reaches a predetermined position on the length measuring frame 500 while the pipe is output, which is equivalent to determining that the length measuring frame 500 and the weighing device 300 hold the front and back sides of the pipe 800 to be cut at this time, so as to ensure that the pipe 800 is in a proper posture.
[0064] In some embodiments of the utility model, length measuring frame 500 upper side still is provided with speed reduction prompt probe 520, speed reduction prompt probe 520 is located stroke probe 510 rear side, when pipe material 800 front end reaches speed reduction prompt probe 520 position, speed reduction prompt probe 520 senses pipe material 800 position and sends out signal, makes extruder can correspondingly reduce output speed, ensures that pipe material cutting length is enough accurate.
[0065] In some embodiments of the utility model, the left side of the push plate device 400 is provided with a collecting rack 700, and the collecting rack 700 can collect the pipe material 800 pushed out by the movable push plate 410. The collecting rack 700 can be a fixed support or a push rack with pulleys.
[0066] According to the pipe production device of the second aspect of the utility model, the pipe unloading device according to the first aspect of the utility model is used.
[0067] According to the pipe production device of the utility model embodiment, the pipe unloading device is simple in structure and easy to use, and can realize the simple and small design of the pipe production device, meet the needs of small and medium-sized production lines, and improve the efficiency of pipe production.
[0068] Other configurations and operations of the pipe production device according to the utility model embodiment are known to those skilled in the art, and will not be described in detail here.
[0069] The following refers to Figure 1 and Figure 2 A specific embodiment of the pipe unloading device according to the utility model embodiment is described in detail. It should be understood that the following description is only exemplary and not a specific limitation of the utility model.
[0070] As Figure 1 and Figure 2 shown, the pipe unloading device of the utility model embodiment includes a cutting device 100, a rear bed 200, a weighing device 300, a push plate device 400, a length measuring frame 500, an extension beam 600, and a collecting rack 700, for cutting pipe material 800 according to the required length.
[0071] The cutting device 100 adopts a rotary cutting device. The rear bed 200 is provided with a guide wheel 210 and a guide wheel bracket 220. The guide wheel 210 is provided with a guide wheel groove 211 and a guide wheel shaft 212. The guide wheel bracket 220 is provided with a guide wheel shaft mounting groove 221, a groove bottom 222, an arc indexing edge 223, a bracket fixing plate 224, and an extension beam first sliding sleeve 230.
[0072] The extension beam 600 is connected between the rear bed 200 and the length measuring frame 500. The weighing device 300 and the push plate device 400 are fixed on the extension beam 600.
[0073] The weighing device 300 comprises a weighing sensor 310, a weighing lifting device 320, a weighing lifting frame 330, and a weighing support head 340. The weighing lifting device 320 is provided with a cylinder main gas pipe 321 and a cylinder branch gas pipe 322. The weighing lifting frame 330 is provided with a horizontal support plate 331, a lower concave plate 332, and a lower concave cavity 333. The weighing support head 340 is provided with a weighing limiting groove 341.
[0074] The push plate device 400 comprises a movable push plate 410, a push plate lifting device 420, and a push plate device bottom plate 430. The movable push plate 410 comprises a push plate surface 411 and a sliding groove 412. The push plate lifting device 420 comprises a first push plate lifting cylinder 421, a cylinder rotating shaft 422, a second push plate lifting cylinder 423, and a cylinder pin shaft 424. The push plate device bottom plate 430 is provided with a bottom plate support beam 431.
[0075] The length measuring frame 500 is provided with a stroke probe 510, a speed reduction prompting probe 520, and a telescopic beam second sliding sleeve 530.
[0076] The cutting device 100 is used for cutting a pipe 800. The cutting device 100 is relatively fixed and immovable during the cutting process. The weighing device 300 is located in front of the cutting device 100. The weighing device 300 comprises a weighing sensor 310 and a weighing lifting device 320. The weighing lifting device 320 can control the lifting movement of the weighing sensor 310. The weighing sensor 310 can hold the lower side of the pipe 800 to weigh it. The push plate device 400 is located in front of the weighing device 300. The push plate device 400 comprises a movable push plate 410 and a push plate lifting device 420. The push plate lifting device 420 can control the lifting movement of the movable push plate 410. The upper side of the movable push plate 410 is provided with a push plate surface 411. When the movable push plate 410 is in the raised state, the push plate surface 411 is inclined along the direction from the upper right side to the lower left side. The push plate surface 411 can guide the cut pipe 800 to slide to the left side. The length measuring frame 500 is located in front of the push plate device 400. The upper side of the length measuring frame 500 is provided with a stroke probe 510. The stroke probe 510 can detect whether the pipe 800 reaches the predetermined position.
[0077] Since the density of the pipe 800 is basically fixed and uniform, only the weight of the pipe 800 needs to be determined, which is equivalent to determining the length of the pipe 800.
[0078] In actual work, the extruder processes the pipe 800 in a continuous extrusion mode. After the pipe 800 is output, it moves from back to front. At this time, the weighing lifting device 320 controls the weighing sensor 310 to be raised, so that the upper side of the weighing sensor 310 can hold the lower side of the pipe 800 and weigh the pipe 800.
[0079] When the pipe 800 is output to a sufficient length, the weighing sensor 310 can perceive that the pressure of the pipe 800 is large enough. At the same time, the stroke probe 510 also detects whether the front side of the pipe 800 reaches the predetermined position on the length measuring frame 500, which is equivalent to determining that the front and back sides of the pipe 800 to be cut are held by the length measuring frame 500 and the weighing device 300 respectively at this time, so as to ensure that the pipe 800 is in a proper posture. In this way, the cutting device 100 can cut the pipe 800.
[0080] After the pipe 800 is cut, the weighing lifting device 320 controls the weighing sensor 310 to descend, and at the same time, the push plate lifting device 420 controls the movable push plate 410 to rise, so that the push plate surface 411 can abut against the lower side of the pipe 800 and guide the cut pipe 800 to slide to the left side. In this way, the cut pipe 800 completes the unloading work and can be collected on the left side of the unloading device.
[0081] The above working process realizes fully automatic operation, and does not need manual operation, thereby greatly saving labor cost.
[0082] According to the pipe unloading device provided in the embodiment of the present application, the following effects can be achieved. The weighing sensor 310 of the weighing device 300 weighs the pipe 800, when the pipe 800 is output to a proper length, the stroke probe 510 of the length measuring frame 500 ensures that the pipe 800 is in a normal position, and then the cutting device 100 can cut the pipe 800, and then the push plate lifting device 420 controls the movable push plate 410 to rise, so that the push plate surface 411 can guide the cut pipe 800 to slide down and complete unloading. The above structure is simple and easy to use, and is especially suitable for use in a small and medium-sized pipe production line.
[0083] In the description of the present application, the description of the terms "some embodiments" or "it is conceivable that" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiments or examples are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0084] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A pipe unloading device characterized by comprising: The utility model relates to a cutting device (100) for cutting pipe (800), push plate device (400) is located in the front side of cutting device (100), push plate device (400) includes movable push plate (410), right side's first push plate lifting cylinder (421) and left side's second push plate lifting cylinder (423), movable push plate (410) upside is provided with push plate surface (411), first push plate lifting cylinder (421) upper end is connected with movable push plate (410) right side rotation through cylinder pivot (422), second push plate lifting cylinder (423) upper end is provided with cylinder pin shaft (424), movable push plate (410) left side is provided with sliding slot (412), cylinder pin shaft (424) is stuck in sliding slot (412), cylinder pin shaft (424) can slide along sliding slot (412), and the stroke of first push plate lifting cylinder (421) is longer than the stroke of left side's second push plate lifting cylinder (423). The front side of the cutting device (100) is provided with a weighing device (300), the weighing device (300) comprises a weighing sensor (310) and a weighing lifting device (320), the weighing lifting device (320) can control the weighing sensor (310) to lift and move, and the weighing sensor (310) can support the lower side of the pipe (800) for weighing. The weighing lifting device (320) further comprises a weighing lifting frame (330), the weighing lifting frame (330) comprises front and rear horizontal support plates (331) and a middle concave plate (332), the horizontal support plates (331) are connected to the weighing lifting device (320) at the lower sides thereof, and the concave plate (332) has a concave cavity (333) at the upper side thereof, and the weighing sensor (310) is located in the concave cavity (333).
2. The pipe unloader of claim 1, wherein A weighing support head (340) is arranged at the upper side of the weighing sensor (310), the weighing support head (340) is provided with a weighing limiting groove (341) at the upper side thereof, and the weighing limiting groove (341) clamps the lower side of the pipe (800).
3. The pipe unloader of claim 2, wherein, A guide wheel (210) is arranged between the cutting device (100) and the weighing device (300), the axis of the guide wheel (210) extends in the left-right direction, a guide wheel groove (211) is arranged on the outer wall of the guide wheel (210), the guide wheel groove (211) clamps the lower side of the pipe (800), and the guide wheel (210) can guide the pipe (800) to extend from back to front and be conveyed.
4. The pipe unloading apparatus according to claim 2 or 3, characterized by A guide wheel bracket (220) is further included, the guide wheel bracket (220) is provided with a guide wheel shaft mounting groove (221), guide wheels (212) are arranged at the left and right sides of the guide wheel (210), the guide wheel shaft mounting groove (221) clamps the guide wheels (212), and the guide wheel (210) and the guide wheel bracket (220) are detachably connected.
5. The pipe unloader of claim 2, wherein, 6. The pipe unloader of claim 5, wherein, 7. The pipe unloader of claim 6, wherein, The guide wheel bracket (220) is provided with an arc-shaped indexing edge (223) on the upper side, a plurality of guide wheel shaft mounting grooves (221) are distributed along the extension direction of the arc-shaped indexing edge (223), and the guide wheel shaft mounting grooves (221) have groove bottoms (222), and the groove bottoms (222) of the guide wheel shaft mounting grooves (221) are different in height.
8. The pipe unloader of claim 1, wherein, The front side of the push plate device (400) is provided with a length measuring frame (500), the upper side of the length measuring frame (500) is provided with a stroke probe (510), and the stroke probe (510) can detect whether the pipe (800) reaches a predetermined position.
9. The pipe unloader of claim 8, wherein, The upper side of the length measuring frame (500) is further provided with a speed reduction prompt probe (520), and the speed reduction prompt probe (520) is located at the rear side of the stroke probe (510).
10. The pipe unloader of claim 8, wherein The rear machine seat (200) is further provided, the cutting device (100) and the guide wheel (210) are located on the upper side of the rear machine seat (200), the rear machine seat (200) and the length measuring frame (500) are provided with a telescopic beam (600), the push plate device (400) is located on the upper side of the telescopic beam (600), the front side of the rear machine seat (200) is provided with a telescopic beam first sliding sleeve (230), the rear side of the length measuring frame (500) is provided with a telescopic beam second sliding sleeve (530), the front and rear ends of the telescopic beam (600) are respectively inserted into the telescopic beam second sliding sleeve (530) and the telescopic beam first sliding sleeve (230), and the telescopic beam (600) can be adjusted in position along the telescopic beam second sliding sleeve (530) and the telescopic beam first sliding sleeve (230).