Tamping device for foam cement lightweight board production
By employing a liftable support frame and wedge-shaped block compaction device in the production of lightweight panels, the automated compaction and frame assembly is achieved, solving the problems of low efficiency and high labor costs in existing technologies, and realizing high-efficiency production and extended equipment life.
Patent Information
- Application Number
- CN202423160037.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The compaction process in the current production of lightweight panels is inefficient, has high labor costs, and results in high labor intensity for workers.
Design a compaction device that includes a liftable support frame and wedge blocks. The device uses a flatbed truck to move the pressure bar to compact the frame assembly, and combines the limit blocks and wedge blocks to limit the frame assembly, thereby achieving automatic compaction.
It improved production efficiency, reduced labor costs and worker workload, ensured board quality, and extended equipment lifespan.
Smart Images

Figure CN223948127U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to light plate production technical field, concretely relates to a tamping device for foamed cement light plate production. BACKGROUND
[0002] The existing light plate is in the process of production, first in the grouting area fills the frame in pouring foamed slurry, by the flat car carries it and removes, and its surface lays glass fiber mesh, then carries on tamping again in tamping area to guarantee that glass fiber mesh and foamed slurry are fully combined, and foamed slurry on the frame upper end is flattened to guarantee the appearance and flatness of plate processing.
[0003] The process of tamping is through two workers combined force to reach the frame upper end with the pressing rod, and rotates the pressing rod on the both sides of the flat car simultaneously, and foamed slurry on the upper surface is compacted, and the pressing rod is lifted from the frame after tamping is completed, and this tamping mode is low in efficiency and high in labor cost and labor intensity.
[0004] In view of the problems existing in the prior art, the utility model designs and manufactures a tamping device for foamed cement light plate production to overcome the above defects. SUMMARY
[0005] For the problems existing in the prior art, the tamping device for foamed cement light plate production can improve production efficiency, reduce labor cost and labor intensity.
[0006] In order to achieve the above object, the utility model adopts the following technical scheme: a tamping device for foamed cement light plate production, including two fixed liftable support frames on the ground and limiting blocks and wedge blocks installed on the flat car, the frame placed on the flat car is respectively abutted on the limiting blocks and the limiting blocks, the flat car can pass through between the two liftable support frames, and the pressing rod is rotatably installed between the two liftable support frames.
[0007] The height of the wedge block is same with the height of the frame, the wedge block is equipped with the guide inclined plane inclined downward along the direction away from the limiting block, when the flat car passes through between the two liftable support frames, the pressing rod is first abutted on the guide inclined plane, and the liftable support frame gradually lengthens along with the movement of the flat car, until the pressing rod is pressed on the upper end surface of the frame.
[0008] Preferably, the liftable support frame includes a fixed seat and a telescopic sleeve, the lower end of the fixed seat is fixed on the ground, the lower end of the telescopic sleeve is fixed on the fixed seat, and the upper end of the telescopic sleeve is rotatably connected with the pressing rod.
[0009] Preferably, the telescopic sleeve comprises a connecting cylinder fixed on the fixing base and a lifting rod with the lower end placed into the connecting cylinder and the upper end connected with the pressing rod.
[0010] A spring is installed in the connecting cylinder between the fixing base and the lifting rod.
[0011] Preferably, a limiting ring is installed on the lifting rod and can abut against the upper end surface of the connecting cylinder.
[0012] Preferably, the limiting block is made of rubber and can avoid the pressing rod from directly hitting the flat car when the pressing rod falls from the upper end surface of the assembling frame.
[0013] Preferably, the limiting block and the wedge-shaped block are detachably installed on the flat car.
[0014] Preferably, the pressing rod is detachably installed on the lifting rod.
[0015] Preferably, the height of the lower end surface of the pressing rod is always higher than the height of the upper end surface of the flat car.
[0016] The beneficial effects of the present utility model are shown in:
[0017] 1. The present utility model sets the wedge-shaped block on the flat car and installs the liftable supporting frame and the pressing rod on the running path of the flat car, the flat car moves the pressing rod which can rise along the wedge-shaped block to the upper end surface of the assembling frame to compact it, thereby improving the production efficiency, reducing the labor cost and the labor intensity of workers, and improving the quality of the plate.
[0018] 2. The present utility model limits the assembling frame placed on the flat car by the limiting block, so that the pressing rod does not relatively move with the flat car after contacting the assembling frame, and the limiting block made of rubber can also avoid the pressing rod from directly hitting the flat car after moving to the end of the assembling frame away from the wedge-shaped block, thereby causing the damage of the flat car and prolonging the service life of the flat car.
[0019] 3. The wedge-shaped block and the limiting block of the present utility model are detachably installed on the flat car, can be replaced according to the assembling frame of different height and different length, and increase the application range of the device. DRAWINGS
[0020] Fig. 1 It is a side view of the tamping device for the production of foamed cement light plate of the present utility model;
[0021] Fig. 2 It is a working state schematic view of the tamping device for the production of foamed cement light plate of the present utility model;
[0022] Fig. 3The utility model relates to a liftable support frame of a tamping device for foamed cement light plate production.
[0023] In the drawing: 1 - flat car, 2 - lifting rod, 3 - pressing rod, 4 - group frame, 5 - limiting block, 6 - wedge block, 7 - guide slope, 8 - fixed seat, 9 - connecting cylinder, 10 - limiting ring, 11 - spring. DETAILED DESCRIPTION
[0024] In order to facilitate the person skilled in the art understanding, the utility model is further explained below in combination with the drawings.
[0025] As Figs. 1-3 The utility model discloses a tamping device for foamed cement light plate production, including two liftable support frames fixed on the ground and installing the limiting block 5 and wedge block 6 on the flat car 1, the group frame 4 is placed on the flat car 1, and the both ends are respectively supported on the limiting block 5 and limiting block 5, and the wedge block 6 and limiting block 5 can play the role of limiting the group frame 4, and the placement of the group frame 4 is convenient.
[0026] The utility model limiting block 5 and wedge block 6 can be detachably installed on the flat car 1, the distance between limiting block 5 and wedge block 6 is adjusted according to the group frame 4 of different sizes, and the group frame of different height and different length can also be replaced, and the application range of the device is increased.
[0027] Specifically, the flat car 1 can pass between the two liftable support frames, the pressing rod 3 is rotatably installed between the two liftable support frames, the height of the lower end surface of the pressing rod 3 is always higher than the height of the upper end surface of the flat car 1, the pressing rod 3 is always located above the flat car 1, and the pressing rod 3 does not interfere with the flat car 1 when the flat car 1 passes between the two liftable support frames.
[0028] The height of the wedge block 6 is the same as the height of the group frame 4, the wedge block 6 is provided with the guide slope 7 inclined downward away from the limiting block 5, the pressing rod 3 is first supported on the guide slope 7 when the flat car 1 passes between the two liftable support frames, the pressing rod 3 gradually rises along the guide slope 7 of the wedge block 6 as the liftable support frames of the flat car 1 gradually lengthen, and the pressing rod 3 is guided to the same horizontal height as the group frame 4 until
[0029] Then, the flat car 1 continues to move forward, the pressing rod 3 is pressed on the upper end surface of the group frame 4, rolls on the upper end surface of the group frame 4, tamps the foamed cement filled into the group frame 4, guarantees the flatness of the upper end surface of the plate, and also enables the glass fiber mesh to better combine with the foamed cement.
[0030] Specifically, the tamping process does not require workers to manually lift the pressing rod 3, and the entire process is achieved by the uniform movement of the flat car 1. Compared with two workers simultaneously operating to tamp the foamed cement, this method is efficient and can reduce labor costs and the labor intensity of workers. In addition, since the flat car 1 can maintain a uniform speed when moving, compared with artificial compaction, this method can better ensure uniform force and the flatness of the board
[0031] The limiting block 5 is made of rubber, can limit the assembly frame 4, and also can play a certain buffering role when the pressing rod 3 falls from the upper end surface of the assembly frame 4. Avoiding the limiting block 5 pressing the pressing rod 3 to directly hit the flat car 1 after moving to the end of the assembly frame 4 away from the wedge-shaped block 6. Causing damage to the flat car 1, prolonging the service life of the flat car 1.
[0032] The utility model discloses a liftable support frame including a fixed seat 8 and a telescopic sleeve, the lower end of the fixed seat 8 is fixed on the ground, the lower end of the telescopic sleeve is fixed on the fixed seat 8, and the upper end of the telescopic sleeve is rotatably connected with the pressing rod 3. The telescopic sleeve includes a connecting cylinder 9 and a lifting rod 2, the connecting cylinder 9 is fixed on the fixed seat 8, and the lower end of the lifting rod 2 is placed into the connecting cylinder 9.
[0033] Specifically, the upper end of the lifting rod 2 is connected with the pressing rod 3, and the pressing rod 3 is detachably installed on the lifting rod 2. The pressing rod 3 and the lifting rod 2 are both detachably installed, which facilitates replacement and maintenance.
[0034] The utility model discloses that the spring 11 is installed in the connecting cylinder 9, the spring 11 is located between the fixed seat 8 and the lifting rod 2, the limiting ring 10 is installed on the lifting rod 2, the limiting ring 10 can abut on the upper end surface of the connecting cylinder 9, the lowest height of the lower end surface of the pressing rod 3 is limited, and the pressing rod 3 is always located above the flat car 1.
[0035] Specifically, the spring 11 is placed in the connecting cylinder 9, which can play a certain buffering role after the pressing rod 3 falls from the end of the assembly frame 4 away from the wedge-shaped block 6. Slow down the falling speed and avoid damaging the flat car 1.
[0036] It should be understood that the use of these embodiments is only for illustrating the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various modifications, modifications and / or variations to the utility model, and all these equivalent forms also fall within the protection scope defined by the claims attached to the present application.
Claims
1. A tamping device for foamed cement light-weight board production, characterized in that It includes two fixed ground lift support frame and installation in the flat car (1) on the limit block (5) and wedge block (6), put in the flat car (1) on the group frame (4) both ends respectively on the limit block (5) and the limit block (5), flat car (1) can from two said lift support frame between through, two said lift support frame between rotating installation has pressure bar (3); The height of the wedge block (6) is the same as the height of the group frame (4), the wedge block (6) is provided with a guide inclined plane (7) inclined downward away from the limit block (5), when the flat car (1) passes through the two lift support frames, the pressure bar (3) first rests on the guide inclined plane (7), with the movement of the flat car (1), the lift support frame gradually elongates, until the pressure bar (3) is pressed on the upper end surface of the group frame (4).
2. The tamping device for producing a foamed cement light plate according to claim 1, characterized in that, The lift support frame includes a fixed seat (8) and a telescopic sleeve, the lower end of the fixed seat (8) is fixed on the ground, the lower end of the telescopic sleeve is fixed on the fixed seat (8), and the upper end of the telescopic sleeve is rotatably connected with the pressure bar (3).
3. The tamping device for producing a foamed cement light plate according to claim 2, characterized in that, The telescopic sleeve includes a connecting cylinder (9) and a lifting rod (2), the connecting cylinder (9) is fixed on the fixed seat (8), and the lower end of the lifting rod (2) is placed into the connecting cylinder (9), and the upper end of the lifting rod (2) is connected with the pressure bar (3). The connecting cylinder (9) is provided with a spring (11) installed therein, and the spring (11) is located between the fixed seat (8) and the lifting rod (2).
4. The tamping device for producing a foamed cement light plate according to claim 3, characterized in that, The lifting rod (2) is provided with a limiting ring (10) installed thereon, and the limiting ring (10) can abut against the upper end surface of the connecting cylinder (9).
5. The tamper device for producing foamed cement light plate according to claim 1, characterized in that, The limit block (5) is made of rubber, and when the pressure bar (3) falls from the upper end surface of the group frame (4), the limit block (5) can prevent the pressure bar (3) from falling on the flat car (1).
6. The tamper device for producing foamed cement light plate according to claim 1, characterized in that, The limit block (5) and the wedge block (6) are detachably installed on the flat car (1).
7. The tamper device for producing foamed cement light plate according to claim 3, characterized in that, The pressure bar (3) is detachably installed on the lifting rod (2).
8. The tamping device for producing a foamed cement light plate according to claim 1, characterized in that, The height of the lower end surface of the pressure bar (3) is always higher than the height of the upper end surface of the flat car (1).