Pug stirring device

Abstract

The utility model discloses a pug stirring device which comprises an operation frame and an auger stirrer, the auger stirrer comprises a feed port and a discharge port, a blocking cover is arranged on the auger stirrer, a steam generator is arranged on the operation frame, a steam nozzle is arranged on the blocking cover, a plc (programmable logic controller) is arranged in the operation frame, and a man-machine interaction panel is arranged on the side wall of the operation frame. The exhaust assembly is arranged at the discharging port, the steam generator is combined with the steam nozzle, accurate heating and humidifying pretreatment can be conducted in the initial stage of pug, the machining performance of the pug is improved, and good conditions are provided for follow-up stirring. A plc is matched with a man-machine interaction panel to achieve automatic control, the steam generator is accurately regulated and controlled in combination with real-time feedback of a soil temperature and humidity sensor on the blocking cover, and it is guaranteed that the pug processing process is stable and consistent with the product quality. A roll shaft set in the exhaust assembly is driven by a driving motor to extrude the pug, air is efficiently exhausted, and the compactness and uniformity of the pug are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the clay brick production technical field, concretely relates to a clay stirring device. BACKGROUND

[0002] In the clay processing field, the quality of clay directly determines the product performance. The traditional clay stirring device has the following problems: during pretreatment, it is difficult to accurately control the humidity by directly pouring water for humidification, the water and clay are not evenly mixed, and there is no heating link, which cannot meet the temperature requirements of specific processes. During stirring, the stirring intensity and range of single auger mixer are limited, it is difficult to fully stir the clay after adding water, and it cannot meet the high-quality production standards. During discharging, the device lacks effective exhaust means, relies only on gravity discharge, a large amount of air remains, reduces the density of clay, and affects the strength and production efficiency of the product. At the same time, the traditional device has low automation degree, cannot monitor and control the temperature and humidity of clay in real time, and causes large fluctuations in product quality. TECHNICAL CONTENT

[0003] To solve the problems in the background art, the utility model provides the following technical scheme: a clay stirring device, comprising a workbench and an auger mixer, the auger mixer comprises a feeding port and a discharging port, a cover is arranged on the auger mixer, a steam generator is arranged on the workbench, a steam nozzle is arranged on the cover, the steam generator is connected with the steam nozzle through a pipeline, a PLC controller is arranged in the workbench, a man-machine interaction panel is arranged on the side wall of the workbench, an exhaust assembly is arranged at the discharging port, and the PLC controller is connected with the steam generator, the man-machine interaction panel and the exhaust assembly through wires.

[0004] Further, the exhaust assembly comprises a roller shaft group, a support, a gear and a drive motor, the roller shaft group is connected below the discharging port through the support, the drive motor is arranged in the workbench and close to the discharging port, the gear is connected to the end of the roller shaft group, a belt pulley is connected to the end of the gear and the drive shaft of the drive motor, and the two belt pulleys are connected through a belt.

[0005] Further, a soil temperature and humidity sensor is arranged on the cover, and the soil temperature and humidity sensor is connected with the PLC controller through wires.

[0006] Further, a vibration generator is arranged on the outer wall of the discharging port, and the vibration generator is connected with the PLC controller through wires.

[0007] Further, the steam nozzle is arranged close to the feeding port.

[0008] Further, the auger mixer is a double auger mixer.

[0009] The utility model discloses the beneficial effect is: steam generator and steam nozzle combination can carry out accurate heating and humidification pretreatment in the initial stage of mud material, improve its processing performance, provide good condition for subsequent stirring. Realize automatic control with the plc controller collocation man -machine interface, and in combination with the real -time feedback of the soil temperature and humidity sensor on the cover, accurate control steam generator, guarantee mud processing process stability and product quality consistency. The roller shaft group in exhaust component extrudes mud under the drive motor, and high -efficient air is discharged, and mud compactness and uniformity are improved. The outer wall vibration generator of discharge port and roller shaft group cooperate, promote mud to discharge smoothly, further extrude air, improve production efficiency and mud quality. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is the first perspective solid drawing of the utility model;

[0011] Figure 2 It is the second perspective solid drawing of the utility model;

[0012] Figure 3 It is the third perspective solid drawing of the utility model;

[0013] Figure 4 It is the front view of the utility model;

[0014] Figure 5 It is the right view of the utility model.

[0015] The meaning of figure mark: 1 - operation frame;2 - auger mixer;3 - feed inlet;4 - discharge port;5 - cover;6 - steam generator;7 - steam nozzle;8 - plc controller;9 - man -machine interface panel;10 - roller shaft group;11 - support;12 - gear;13 - drive motor;14 - pulley;15 - soil temperature and humidity sensor;16 - vibration generator. DETAILED DESCRIPTION

[0016] The technical scheme in the embodiments of the utility model will be described below in a clear and complete manner in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0017] Please refer to Figures 1-5The utility model provides following technical scheme: a kind of clay stirring device, including operation frame 1, auger mixer 2, the auger mixer 2 includes feed inlet 3 and discharge outlet 4, the auger mixer 2 is provided with cover 5, the operation frame 1 is provided with steam generator 6, the cover 5 is provided with steam nozzle 7, the steam generator 6 is connected with the steam nozzle 7 by pipeline, the operation frame 1 is provided with plc controller 8, the sidewall of the operation frame 1 is provided with man-machine interactive panel 9, the discharge outlet 4 is provided with exhaust component, the plc controller 8 is connected with the steam generator 6, the man-machine interactive panel 9, the exhaust component by wire.

[0018] By the above structure, the steam generator 6 is arranged on the operation frame 1 and connected with the steam nozzle 7 on the cover 5, the clay entering the auger mixer 2 can be heated and humidified, and the processing performance of the clay is improved.

[0019] In the embodiment, the exhaust component includes roller shaft group 10, support 11, gear 12 and driving motor 13.

[0020] By the above structure, the roller shaft group 10 in the exhaust component is driven by the driving motor 13 to flatten the clay discharged from the discharge outlet 4, so that the air between the clay particles is squeezed out from the gap, the air in the clay is discharged, the air content in the clay is effectively reduced, the compactness and uniformity of the clay are improved, and the quality of the clay is improved.

[0021] In the embodiment, the cover 5 is provided with soil temperature and humidity sensor 15, and the soil temperature and humidity sensor 15 is connected with the plc controller 8 by wire.

[0022] By the above structure, the soil temperature and humidity sensor 15 arranged on the cover 5 monitors the temperature and humidity of the clay in real time and transmits data to the plc controller.

[0023] In this embodiment, the outer wall of the discharge port 4 is provided with a vibration generator 16 connected to the PLC controller 8 through a wire.

[0024] With the above structure, the vibration generator 16 provided on the outer wall of the discharge port 4 works under the control of the PLC controller, and the vibration generated thereby cooperates with the action of the roller shaft group 10 to help the mud to be discharged more smoothly from the discharge port 4, while further promoting the air to be squeezed out of the mud, thereby improving the production efficiency and the quality of the mud.

[0025] In this embodiment, the steam nozzle 7 is arranged adjacent to the feed port 3.

[0026] With the above structure, the steam nozzle 7 is arranged adjacent to the feed port 3, so that the mud can directly contact the steam as soon as it enters the auger mixer 2, and is heated and humidified in time, thereby ensuring the effect of the steam on the mud and being conducive to improving the uniformity of the mud mixing and the processing quality.

[0027] In this embodiment, the auger mixer is a double auger mixer 2.

[0028] With the above structure, the double auger mixer 2 is used, which can enhance the mixing strength and range of the mud compared with the single auger mixer 2, improve the mixing efficiency, make the mud mixing more uniform, better meet the production requirements, and improve the quality and effect of the mud mixing.

[0029] Working principle: The operator inputs instructions on the man-machine interaction panel 9, and the instruction signal is transmitted to the PLC controller, which starts working immediately.

[0030] The PLC controller sends a control signal, and the steam generator 6 starts to generate steam, which is transported along the pipeline to the steam nozzle 7 on the cover 5. Since the steam nozzle 7 is close to the feed port 3, when the mud enters the auger mixer 2, the steam can directly contact and heat and humidify the mud. During the mixing, the soil temperature and humidity sensor 15 on the cover 5 monitors the temperature and humidity of the mud in real time, and once the data is obtained, it is transmitted to the PLC controller. The PLC controller sends control instructions to the steam generator 6 according to the pre-set program.

[0031] The auger mixer 2 stirs the mud during operation, the PLC controller sends a running instruction to the driving motor 13, when the stirring is finished, the mud is discharged from the discharge port 4, the PLC controller continues to maintain the driving motor 13 running, the rotating roller shaft group 10 performs the flattening action on the mud discharged from the discharge port 4. During the flattening process, the internal space of the mud is extruded smaller by the roller shaft group 10, there are gaps between the mud particles, air is extruded from the gaps under the action of pressure, the air discharge process in the mud is completed, the PLC controller also controls the vibration generator 16 on the outer wall of the discharge port 4 to work, the vibration generator 16 generates vibration, cooperates with the action of the roller shaft group 10, and assists the mud discharge and the air extrusion from the mud.

[0032] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A mud mixing device comprising a working frame, an auger mixer, the auger mixer comprising an inlet and an outlet, the auger mixer being provided with a cover, characterized in that: The work frame is provided with a steam generator, the cover is provided with a steam nozzle, the steam generator is connected with the steam nozzle through a pipeline, the work frame is provided with a PLC controller, the sidewall of the work frame is provided with a man-machine interaction panel, the discharge port is provided with an exhaust assembly, and the PLC controller is connected with the steam generator, the man-machine interaction panel and the exhaust assembly through wires.

2. A clay mixing apparatus as claimed in claim 1, wherein: The exhaust assembly comprises roller shaft groups, a support, a gear and a driving motor, the roller shaft groups are connected below the discharge port through the support, the driving motor is arranged in the work frame and close to the discharge port, the gear is connected to the end of the roller shaft groups, a belt pulley is connected to the end of the gear and the driving shaft of the driving motor, and the two belt pulleys are connected through a belt.

3. A clay mixing apparatus as claimed in claim 1, wherein: The cover is provided with a soil temperature and humidity sensor, and the soil temperature and humidity sensor is connected with the PLC controller through wires.

4. A clay mixing apparatus as claimed in claim 1, wherein: The outer wall of the discharge port is provided with a vibration generator, and the vibration generator is connected with the PLC controller through wires.

5. A clay mixing apparatus as claimed in claim 1, wherein: The steam nozzle is arranged close to the feeding port.

6. A clay mixing apparatus as claimed in claim 1, wherein: The auger stirring is a double auger stirring machine.

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