Foam board processing device capable of quickly demoulding
The automated operation of the ejector and pusher mechanisms has solved the problem of difficult manual demolding of foam boards, enabling rapid demolding and automated handling, thereby improving processing efficiency and optimizing the production process.
Patent Information
- Application Number
- CN202520880214.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-05-07
AI Technical Summary
In the current foam board processing, manual demolding is difficult, resulting in low work efficiency, and the handling and placement of finished products also affect processing efficiency.
The system employs a top-feeding mechanism and a push-feeding mechanism, using a motor-driven lead screw and threaded rod to automatically eject the foam board and push it to the receiving box, reducing manual operation.
It enables rapid demolding and automated handling of foam boards, significantly improving production efficiency, reducing labor intensity, and optimizing the production process.
Smart Images

Figure CN223948311U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foam board processing technical field, concretely relates to a foam board processing device of quick demoulding. BACKGROUND
[0002] Foam board generally refers to polystyrene foam board, and the foam board is a white object formed by heating and molding expandable polystyrene beads containing a volatile liquid foaming agent after pre-expansion in a mold, which has a micro-closed pore structure and is mainly used for building walls, roof insulation, composite board insulation, cold storage, air conditioning, vehicle, ship insulation, floor heating and the like.
[0003] The existing foam board is taken out from the molding cavity by manual operation and then transported to other places, the foam board is in the cavity, the manual operation process is difficult, the work efficiency of the staff is reduced, and the finished product is placed after being taken out manually, thereby affecting the processing efficiency. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a foam board processing device of quick demoulding to solve the problems of difficult manual operation process, reduced work efficiency of staff, and finished product placement after manual taking out, thereby affecting the processing efficiency.
[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a foam board processing device of quick demoulding, comprising a support shell, a lower mold is fixedly arranged on the top of the support shell, a material ejecting mechanism and a material pushing mechanism are arranged on the top of the support shell.
[0006] The material ejecting mechanism comprises a first motor, the first motor is fixedly arranged on one side of the support shell, a lead screw is connected to the inside of the support shell through a bearing, the output end of the first motor is fixedly connected with the lead screw, a moving block is sleeved on the outside of the lead screw through threads, two connecting plates are fixedly arranged on the top of the moving block, a sliding groove is formed in one side of each connecting plate, a pulley is arranged in each sliding groove, a fixed rod is connected to the pulleys through a bearing, two ejector rods are fixedly arranged on the top of the fixed rod, a movable mold core is fixedly connected to the output end of each ejector rod, the movable mold core is arranged in the lower mold, and the ejector rods penetrate through the top of the support shell and are connected with the top of the support shell through sliding connection.
[0007] Preferably, the material pushing mechanism comprises a connecting shell, the connecting shell is fixedly arranged on the top of the support shell, a second motor is fixedly arranged on one side of the connecting shell, a threaded rod is fixedly connected to the output end of the second motor, the threaded rod penetrates through the connecting shell and is connected with the connecting shell through a bearing, a sliding block is sleeved on the outside of the threaded rod through threads, a push plate is fixedly arranged on one side of the sliding block, and two side baffles are fixedly arranged on one side of the push plate.
[0008] Preferably, the lower mold top is connected with the first sliding shaft through a bearing.
[0009] Preferably, the support shell top is fixedly provided with two side plates, and the second sliding shaft is connected between the two side plates through a bearing.
[0010] Preferably, the support shell top is fixedly provided with a plurality of sliding rods, the top of the plurality of sliding rods is fixedly provided with a top plate, the top plate top is fixedly provided with a hydraulic push rod, the output end of the hydraulic push rod is fixedly connected with an upper mold, and the sliding rod penetrates through the upper mold and is in sliding connection with the upper mold.
[0011] Preferably, the sliding block slides in the connecting shell.
[0012] Preferably, the support shell is embedded with a first magnet on one side, the support shell is provided with a material collecting box on one side, the material collecting box is embedded with a second magnet on one side, the second magnet is adsorbed to the first magnet, the bottom of the material collecting box is fixedly provided with a plurality of moving wheels, and the side of the material collecting box away from the second magnet is fixedly provided with a push handle.
[0013] Preferably, the support shell is fixedly provided with a limiting rod inside, the limiting rod penetrates through the moving block and is in sliding connection with the moving block.
[0014] Preferably, the bottom of the support shell is fixedly provided with a plurality of supporting columns.
[0015] The embodiment of the utility model has the following advantages:
[0016] The first motor of the material pushing mechanism drives the screw rod to rotate, drives the moving block and the jacking rod to move upwards, realizes the automatic ejection of the movable mold core from the foam board, replaces the traditional manual demolding mode, greatly shortens the single demolding time, significantly improves the production efficiency, the pushing mechanism drives the push plate to automatically push the demolded foam board to the material collecting box through the second motor, reduces the manual carrying link, further optimizes the production process, and reduces the labor intensity. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other implementation drawings can be obtained without creative labor on the basis of the provided drawings.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0019] Figure 1 A schematic diagram of the overall structure of this utility model;
[0020] Figure 2 A cross-sectional view of the overall structure provided for this utility model;
[0021] Figure 3 A perspective view of the feeding mechanism provided by this utility model;
[0022] Figure 4 Provided by this utility model Figure 2 Enlarged view of the structure of section A in the middle.
[0023] In the diagram: 1. Support shell; 2. First motor; 3. Connecting shell; 4. Lower mold; 5. Second motor; 6. Sliding block; 7. Push plate; 8. Side baffle; 9. Sliding rod; 10. Upper mold; 11. Top plate; 12. Hydraulic push rod; 13. Receiving box; 14. Moving wheel; 15. Push handle; 16. Movable mold core; 17. Lead screw; 18. Limiting rod; 19. First sliding shaft; 20. Second sliding shaft; 21. First magnet; 22. Second magnet; 23. Side plate; 24. Threaded rod; 25. Moving block; 26. Connecting plate; 27. Slide groove; 28. Fixed rod; 29. Top rod; 30. Pulley. Detailed Implementation
[0024] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0025] See attached document Figure 1 -Appendix Figure 4 The present invention provides a foam board processing device that can be quickly demolded, including a support shell 1, a lower mold 4 fixedly provided on the top of the support shell 1, and a material ejection mechanism and a material pushing mechanism provided on the top of the support shell 1;
[0026] The top mechanism comprises a first motor 2 fixed on one side of the support shell 1, a lead screw 17 connected to the inside of the support shell 1 through a bearing, a moving block 25 sleeved on the outside of the lead screw 17 through a thread, two connecting plates 26 fixed on the top of the moving block 25, two sliding grooves 27 formed on one side of the connecting plates 26, two pulleys 30 arranged in the sliding grooves 27, a fixed rod 28 connected between the two pulleys 30 through a bearing, two top rods 29 fixed on the top of the fixed rod 28, and a movable mold core 16 fixed on the output ends of the two top rods 29 and arranged in the lower mold 4; the top rods 29 penetrate through the top of the support shell 1 and are in sliding connection with the connecting position between the top of the support shell 1 and the support shell 1; and a limiting rod 18 is fixed in the inside of the support shell 1 and penetrates through the moving block 25 and is in sliding connection with the moving block 25.
[0027] In this embodiment, the first motor 2 is started to control the rotation of the lead screw 17, the movement of the moving block 25, the movement of the connecting plate 26, the movement of the sliding groove 27, the upward sliding of the pulley 30 in the sliding groove 27, the upward movement of the fixed rod 28, the upward movement of the top rod 29, the upward movement of the movable mold core 16, and the ejection of the processed foam board from the lower mold 4 through the movable mold core 16.
[0028] The pushing mechanism comprises a connecting shell 3 fixed on the top of the support shell 1, a second motor 5 fixed on one side of the connecting shell 3, a threaded rod 24 fixedly connected to the output end of the second motor 5, a sliding block 6 sleeved on the outside of the threaded rod 24 through a thread, a push plate 7 fixed on one side of the sliding block 6, two side baffles 8 fixed on one side of the push plate 7, the sliding of the sliding block 6 in the connecting shell 3, a first sliding shaft 19 connected to the top of the lower mold 4 through a bearing, two side plates 23 fixed on the top of the support shell 1, a second sliding shaft 20 connected between the two side plates 23 through a bearing, the start of the second motor 5, the rotation of the threaded rod 24 controlled by the second motor 5, the movement of the sliding block 6, the movement of the push plate 7, the movement of the side baffle 8, the movement of the processed foam board pushed by the push plate 7, the limitation of the foam board by the side baffle 8 to prevent the foam board from deviating, and the sliding of the foam board on the first sliding shaft 19 and the second sliding shaft 20 along with the pushing;
[0029] Wherein, in order to realize the purpose of clamping, the device uses the following technical solutions to realize: the support shell 1 top is fixed with a plurality of slide rods 9, a plurality of slide rods 9 top is fixed with top plate 11, the top plate 11 top is fixed with hydraulic push rod 12, the hydraulic push rod 12 output end is fixedly connected with upper die 10, the slide rod 9 passes through upper die 10 and is connected with upper die 10 slidingly, starts hydraulic push rod 12, hydraulic push rod 12 controls upper die 10 to descend, upper die 10 and lower die 4 clamp from and thus complete the processing of foam board;
[0030] Wherein, in order to realize the purpose of collection, the device uses the following technical solutions to realize: the support shell 1 side is embedded with first magnet 21, the support shell 1 side is provided with collecting box 13, the collecting box 13 side is embedded with second magnet 22, the second magnet 22 and first magnet 21 are adsorbed, the collecting box 13 bottom is fixedly provided with a plurality of moving wheels 14, the collecting box 13 is fixedly provided with push handle 15 away from second magnet 22 side, the foam board falls in the collecting box 13 and is stacked, the collecting box 13 is adsorbed through second magnet 22 and first magnet 21, avoids the movement of collecting box 13, by pushing push handle 15, push handle 15 drives the movement of collecting box 13, the moving wheel 14 at the bottom of collecting box 13 facilitates the movement of collecting box 13, and the foam board is conveniently transferred;
[0031] Wherein, in order to realize the purpose of supporting, the device uses the following technical solutions to realize: the support shell 1 bottom is fixedly provided with a plurality of support columns, and the support columns have the function of supporting the support shell 1.
[0032] The use process of the utility model is as follows: when using the utility model, start hydraulic push rod 12, hydraulic push rod 12 controls upper die 10 to descend, upper die 10 and lower die 4 clamp from and thus complete the processing of foam board, then control upper die 10 to ascend through hydraulic push rod 12, then start first motor 2, first motor 2 controls screw rod 17 to rotate, screw rod 17 drives moving block 25 to move, moving block 25 drives connecting plate 26 to move, connecting plate 26 drives sliding groove 27 to move, makes the pulley 30 in the sliding groove 27 inside slide up in the sliding groove 27, pulley 30 drives fixed rod 28 to ascend, fixed rod 28 drives top rod 29 to ascend, top rod 29 pushes movable mold core 16 to ascend, pushes out lower die 4 through movable mold core 16 after processing foam board, then start second motor 5, second motor 5 controls threaded rod 24 to rotate, threaded rod 24 drives sliding block 6 to move, sliding block 6 drives push plate 7 to move, push plate 7 drives side baffle 8 to move, moves through push plate 7 after processing foam board, side baffle 8 limits foam board, avoids foam board to deviate, along with pushing, foam board slides on first slide shaft 19 and second slide shaft 20, until foam board falls in collecting box 13 and is stacked, collecting box 13 is adsorbed through second magnet 22 and first magnet 21, avoids the movement of collecting box 13.
[0033] The above merely describes preferred embodiments of the present application, and any skilled person in the art can modify the technical solutions described above or modify them into equivalent technical solutions. Therefore, any simple modification or equivalent replacement according to the technical solutions of the present application is within the scope of protection of the present application.
Claims
1. A rapid demouldable foam board processing device comprising a support shell (1), characterised in that: The top of the supporting shell (1) is fixed with a lower mold (4), and the top of the supporting shell (1) is provided with a top material mechanism and a pushing mechanism. The top material mechanism comprises a first motor (2), the first motor (2) is fixed on one side of the supporting shell (1), a screw rod (17) is connected to the inside of the supporting shell (1) through a bearing, the output end of the first motor (2) is fixedly connected with the screw rod (17), the outside of the screw rod (17) is sleeved with a moving block (25) through a thread, the top of the moving block (25) is fixedly provided with two connecting plates (26), the connecting plates (26) are provided with a sliding groove (27) on one side, the sliding grooves (27) are provided with a pulley (30) inside, and the pulleys (30) are connected with a fixed rod (28) through a bearing. The top of the fixed rod (28) is fixedly provided with two top rods (29), and the output ends of the two top rods (29) are fixedly connected with a movable mold core (16). The movable mold core (16) is arranged in the lower mold (4), and the top rods (29) penetrate through the top of the supporting shell (1) and are slidably connected with the connecting part of the supporting shell (1).
2. A foam board processing apparatus according to claim 1, wherein: The pushing mechanism comprises a connecting shell (3), the connecting shell (3) is fixed on the top of the supporting shell (1), a second motor (5) is fixed on one side of the connecting shell (3), the output end of the second motor (5) is fixedly connected with a threaded rod (24), the threaded rod (24) penetrates through the connecting shell (3) and is connected with the connecting shell (3) through a bearing, the outside of the threaded rod (24) is sleeved with a sliding block (6) through a thread, one side of the sliding block (6) is fixedly provided with a push plate (7), and the push plate (7) is fixedly provided with two side baffles (8) on one side.
3. A foam board processing apparatus capable of quick demolding according to claim 1, characterized in that: The top of the lower mold (4) is connected with a first sliding shaft (19) through a bearing.
4. A foam board processing apparatus according to claim 1, wherein: The top of the supporting shell (1) is fixedly provided with two side plates (23), and the second sliding shaft (20) is connected between the two side plates (23) through a bearing.
5. A foam board processing apparatus capable of quick demolding according to claim 1, characterized in that: The top of the supporting shell (1) is fixedly provided with a plurality of sliding rods (9), the top of the sliding rods (9) is fixedly provided with a top plate (11), the top plate (11) is fixedly provided with a hydraulic push rod (12), the output end of the hydraulic push rod (12) is fixedly connected with an upper mold (10), and the sliding rods (9) penetrate through the upper mold (10) and are slidably connected with the upper mold (10).
6. A foam board processing apparatus capable of quick demolding according to claim 2, characterized in that: The sliding block (6) slides in the connecting shell (3).
7. A foam board processing apparatus capable of quick demolding according to claim 1, characterized in that: A first magnet (21) is embedded on one side of the supporting shell (1), a material collecting box (13) is arranged on one side of the supporting shell (1), a second magnet (22) is embedded on one side of the material collecting box (13), the second magnet (22) is attracted to the first magnet (21), a plurality of movable wheels (14) are fixedly installed on the bottom of the material collecting box (13), and a push handle (15) is fixedly arranged on the side of the material collecting box (13) away from the second magnet (22).
8. A foam board processing apparatus according to claim 1, wherein: The inside of the supporting shell (1) is fixedly provided with a limiting rod (18), and the limiting rod (18) penetrates through the moving block (25) and is slidably connected with the moving block (25).
9. A foam board processing apparatus capable of quick demolding according to claim 1, characterized in that: The bottom of the supporting shell (1) is fixedly provided with a plurality of supporting columns.