Wood door flat pasting production line

Abstract

The utility model discloses a wooden door flat pasting production line and method, and the wooden door flat pasting production line comprises a feeding unit which is used for providing driving force; the dust removal unit is located at the output end of the feeding unit, and the dust removal unit is used for bearing the wooden door and conducting dust removal treatment on the wooden door; the gluing unit is located at the output end of the dust removal unit, and the gluing unit is used for receiving the wood door subjected to dust removal and conducting gluing processing on the surface of the wood door, so that a side gluing layer is formed on the surface of the wood door; the veneering unit is located at the output end of the gluing unit, and the veneering unit is used for receiving the glued wooden door and carrying out film pasting treatment on the wooden door, so that a film is bonded with a gluing layer; and the cutting unit is located at the output end of the veneering unit, and the cutting unit is used for receiving the veneered wooden door and driving the wooden door to move and output outwards. The wooden door flattening device can realize automation of wooden door flattening processing.

Description

TECHNICAL FIELD

[0001] The utility model relates to the wood door processing field especially relates to a wood door flat pasting production line. BACKGROUND

[0002] Wood door, namely wooden door. According to material, technology and use, can be divided into many kinds. It is widely used in civil, commercial building and residence, and wood door in bathroom is easy to rot after meeting water, and most wood doors adopt waterproof paint or cover waterproof film at present, waterproof film is beautiful and practical, and has long service life, and is gradually popularized.

[0003] The patent document with disclosure number CN118636460A discloses a waterproof wood door processing laminating machine, which belongs to the laminating machine field, and comprises a rack, a roller is connected to the top of the inner surface of the rack, a first through groove is formed in the bottom of the rack, a second hydraulic push rod is fixedly connected to the middle of the two sides of the rack, a cutting knife is fixedly connected to the bottom of the second hydraulic push rod, a laminating assembly for laminating wood door is connected to the inner surface of the rack, and the laminating assembly comprises two side plates fixed to the inner surface of the rack. Two laminating rollers can extrude the upper and lower surfaces of the wood door, ensure that the film can be tightly attached to the wood door, the extrusion roller can extrude the film on the wood door, the film can be pressed, the tightness of the wood door and the film is improved, under the action of the fourth spring, the two extrusion rollers quickly approach to extrude the film, the free end of the film is extruded and fixed, and the film is prevented from floating randomly, which affects subsequent film coating.

[0004] However, the existing waterproof wood door processing laminating machine has low automation degree, the laminated wood door cannot be quickly input and output, and the laminating task cannot be continuously completed, which leads to low production efficiency and cannot meet the demand of large-scale production, therefore, it is necessary to improve such a structure to overcome the above defects. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a wood door flat pasting production line and method, which aims at solving the problems of low automation degree and inability to complete continuous processing of the existing waterproof wood door processing laminating machine.

[0006] The above technical purpose of the utility model is realized by the following technical scheme:

[0007] A wood door flat pasting production line comprises,

[0008] A feeding unit is used to provide driving force, and the feeding unit has a space for accommodating wood doors to be processed, and the wood doors are driven to move by the feeding unit;

[0009] A dust removal unit is located at the output end of the feeding unit, and is used to receive the wooden door and perform dust removal on the wooden door;

[0010] A gluing unit is located at the output end of the dust removal unit, and is used to receive the wooden door after dust removal and perform gluing processing on the surface of the wooden door to form a gluing layer on the surface of the wooden door;

[0011] A veneering unit is located at the output end of the gluing unit, and is used to receive the wooden door after gluing and perform film pasting processing on the wooden door to bond the film and the gluing layer;

[0012] A cutting unit is located at the output end of the veneering unit, and is used to receive the wooden door after veneering and perform cutting processing on the film;

[0013] A first conveying unit is located at the output end of the cutting unit, and is used to provide driving force, receive the wooden door after cutting processing, and drive the wooden door to move through the conveying unit;

[0014] A pressing unit is located at the output end of the conveying unit, and is used to receive the wooden door and perform pressing processing on the wooden door to fully bond the film and the gluing layer;

[0015] A second conveying unit is located at the output end of the pressing unit, and is used to provide driving force, receive the wooden door after pressing processing, and drive the wooden door to move through the second conveying unit;

[0016] A stacking unit is located at the output end of the second conveying unit, and is used to receive the wooden door and stack the processed wooden door;

[0017] A discharge unit is located at the output end of the stacking unit, and is used to provide driving force, receive the wooden door, and drive the wooden door to move and output outward;

[0018] The feeding unit includes a feeding table, which is used to provide support and installation space, and has a placement plane on the feeding table, which is used to place and support the wooden door to be processed;

[0019] The further setting of the utility model discloses: dust removal unit includes dust removal support, and dust removal support is used to provide support and installation space;Dust removal support installs multiple groups of guide roller no.

[0020] The further setting of the utility model discloses: gluing unit includes gluing support, and gluing support is used to provide support and installation space, and multiple groups of gluing roller are set up on gluing support, and the end of gluing roller is connected with the motor shaft of gluing motor through gluing transmission structure, and when using, starts gluing motor, and gluing motor rotates gluing roller through gluing transmission structure, and the surface of wooden door is processed with glue;

[0021] The further setting of the utility model discloses: veneer unit includes, veneer support, and veneer support is used to provide support and installation space, and multiple mobile rollers are installed on veneer support;Veneer roller is installed on veneer support, and the coiled material is installed on veneer roller, and veneer roller is used to carry out unwinding operation to the coiled material, and makes the coiled material and gluing layer adhere;

[0022] The further setting of the utility model discloses: first conveying unit includes output support no. 1, and conveying support no. 1 is used to provide support and installation space, and multiple groups of conveying roller no. 1 are set up on conveying support no. 1, and the end of conveying roller no. 1 is connected with the motor shaft of conveying motor no. 1 through transmission structure no. 1, and when using, conveying motor no. 1 drives conveying roller no. 1 to rotate through transmission structure no. 1, and drives wooden door to move;

[0023] The further setting of the utility model discloses: pressing unit includes, pressing support, and pressing support is used to provide support and installation space, and multiple groups of pressing roller are installed on pressing support, and the end of pressing roller is connected with the motor shaft of pressing motor through pressing transmission structure, and when using, starts pressing motor, and pressing motor rotates pressing roller through pressing transmission structure, and the surface of wooden door is handled with pressing roller, and makes the coiled material and glue fully adhere;

[0024] The further setting of the utility model discloses: second conveying unit includes output support no. 2, and conveying support no. 2 is used to provide support and installation space, and multiple groups of conveying roller no. 2 are set up on conveying support no. 2, and the end of conveying roller no. 2 is connected with the motor shaft of conveying motor no. 2 through transmission structure no. 2, and when using, conveying motor no. 2 drives conveying roller no. 2 to rotate through transmission structure no. 2, and drives wooden door to move;

[0025] The utility model discloses further provide for: the discharge unit includes, the discharge support, the discharge support is used for providing support and installation space, be provided with multiple groups of discharge roller on the discharge support, and the end of discharge roller is connected with the motor shaft of discharge motor through discharge transmission structure, when using, start discharge motor, and discharge motor drives the rotation of discharge roller through discharge transmission structure, and drives the movement of wooden door,

[0026] A method for using a wooden door flat sticking production line, comprising the following steps:

[0027] S1: preparation stage, the wood to be processed is placed on the feeding table of the feeding unit, and the wood is ensured to be stable;

[0028] S2: feeding, the feeding unit is started, and the wood is moved to the dust removal unit on the feeding table through the driving force provided by the feeding unit;

[0029] S3: dust removal, after the wood enters the dust removal unit, the wood is continuously moved through the driving of the guide roller one, and simultaneously, the dust removal fan is started, air is introduced into the guide hood through the air inlet hole, and the airflow flows out from the air outlet end of the guide hood, so that the surface of the wood is subjected to dust removal treatment;

[0030] S4: gluing, the wood after dust removal enters the gluing unit, the gluing motor is started, the gluing roller is driven to rotate through the gluing transmission structure, the surface of the wood is subjected to gluing processing, and a gluing layer is formed on one side;

[0031] S5: facing, the wood after gluing enters the facing unit, the coiled material on the facing roller is unwound and is attached to the gluing layer, and through the assistance of the moving roller, the coiled material is ensured to be attached to the wood flatly;

[0032] S6: cutting, the wood after facing enters the cutting unit, and the cutting unit cuts the coiled material to adapt to the size and shape of the wood;

[0033] S7: first conveying, the wood after cutting processing enters the first conveying unit, the conveying motor one is started, the conveying roller one is driven to rotate through the transmission structure one, and the wood is moved to the pressing unit;

[0034] S8: pressing, the wood enters the pressing unit, the pressing motor is started, the pressing roller is driven to rotate through the pressing transmission structure, the surface of the wood is subjected to pressing treatment, and the coiled material is fully attached to the glue;

[0035] S9: second conveying, the wood after pressing enters the second conveying unit, the conveying motor two is started, the conveying roller two is driven to rotate through the transmission structure two, and the wood is moved to the stacking unit;

[0036] S10: stacking, the wood enters the stacking unit, and the stacking unit stacks the wood after processing, so that subsequent storage and transportation are facilitated.

[0037] S11 discharging, the wooden door after stacking enters the discharging unit, the discharging motor is started, the discharging roller is driven to rotate through the discharging transmission structure, and the wooden door is moved to output outward, and the whole production process is completed.

[0038] In summary, the utility model has the following beneficial effects:

[0039] High degree of automation: the production line integrates multiple links such as feeding, dust removal, gluing, veneering, cutting, conveying, pressing, stacking and discharging, realizes the full-automatic production of wooden door flat sticking processing. This not only improves the production efficiency, but also reduces the dependence on manual work and reduces the influence of human factors on product quality; the key components such as gluing motor and conveying motor used in the production line are automatically controlled, and have high control precision. This ensures the stability and consistency of the wooden door in the processing process, improves the processing precision and overall quality of the product. BRIEF DESCRIPTION OF DRAWINGS

[0040] Figure 1 It is the structure schematic diagram of the utility model.

[0041] Figure 2 It is the structure schematic diagram of the feeding unit of the utility model.

[0042] Figure 3 It is the structure schematic diagram of the dust removal unit of the utility model.

[0043] Figure 4 It is the structure schematic diagram of the gluing unit of the utility model.

[0044] Figure 5 It is the structure schematic diagram of the veneering unit and cutting unit of the utility model.

[0045] Figure 6 It is the structure schematic diagram of the first conveying unit, pressing unit and second conveying unit of the utility model.

[0046] Figure 7 It is the structure schematic diagram of the discharging unit of the utility model.

[0047] Digital label: feeding unit 1, feeding table 11, placing plane 12, dust removal unit 2, dust removal support 21, guide roller one 22, guide wind cover 23, air inlet hole 24, dust removal fan 25, gluing unit 3, gluing support 31, gluing roller 32, gluing motor 33, veneer unit 4, veneer support 41, moving roller 42, veneer roller 43, cutting unit 5, first conveying unit 6, output support one 61, conveying roller one 62, conveying motor one 63, pressing unit 7, pressing support 71, pressing roller 72, pressing motor 73, second conveying unit 8, output support two 81, conveying roller two 82, conveying motor two 83, stacking unit 10, discharge unit 9, discharge support 91, discharge roller 92, discharge motor 93. DETAILED DESCRIPTION

[0048] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with the drawings and specific embodiments.

[0049] As shown in Figures 1 to 7 , the utility model discloses a wood door flat sticking production line, including,

[0050] Feeding unit 1, feeding unit 1 is used to provide driving force, and feeding unit 1 has a space for accommodating wood doors to be processed on it, and the wood doors are driven to move through feeding unit 1;

[0051] Dust removal unit 2, dust removal unit 2 is located on the output end of feeding unit 1, dust removal unit 2 is used to receive wood doors and carry out dust removal treatment to the wood doors;

[0052] Gluing unit 3, gluing unit 3 is located on the output end of dust removal unit 2, gluing unit 3 is used to receive the wood doors after dust removal and carry out gluing processing to the surface of the wood doors, forming a gluing layer on the surface of the wood doors;

[0053] Veneer unit 4, veneer unit 4 is located on the output end of gluing unit 3, veneer unit 4 is used to receive the wood doors after gluing and carry out film sticking treatment to the wood doors, so that the film is adhered to the gluing layer;

[0054] Cutting unit 5, cutting unit 5 is located on the output end of veneer unit 4, cutting unit 5 is used to receive the wood doors after veneer and carry out cutting processing to the film;

[0055] First conveying unit 6, first conveying unit 6 is located on the output end of cutting unit 5, first conveying unit 6 is used to provide driving force, and first conveying unit 6 is used to receive the wood doors after cutting processing, and the wood doors are driven to move through the conveying unit;

[0056] The pressing unit 7 is located at the output end of the conveying unit, and is used for receiving the wooden door and performing pressing treatment on the wooden door, so that the film and the glue coating are fully attached;

[0057] The second conveying unit 8 is located at the output end of the pressing unit 7, and is used for providing driving force. The second conveying unit 8 is used for receiving the wooden door after the pressing processing, and drives the wooden door to move through the second conveying unit 8;

[0058] The stacking unit 10 is located at the output end of the second conveying unit 8, and is used for receiving the wooden door and stacking the processed wooden door;

[0059] The discharging unit 9 is located at the output end of the stacking unit 10, and is used for providing driving force. The discharging unit 9 is used for receiving the wooden door and moving the wooden door to the outside for output;

[0060] The feeding unit 1 comprises a feeding table 11, which is used for providing a supporting and mounting space. The feeding table 11 is provided with a placing plane 12, which is used for placing and supporting the wooden door to be processed;

[0061] The dust removal unit 2 comprises a dust removal support 21, which is used for providing a supporting and mounting space. A plurality of guide rollers one 22 are mounted on the dust removal support 21, and are used for moving the wooden door. A guide air cover 23 is mounted on the dust removal support 21, and is provided with an air inlet hole 24. A dust removal fan 25 is mounted on the dust removal support 21. The air outlet end of the dust removal fan 25 is communicated with the air inlet hole 24 through a pipeline (omitted in the figure). In use, the wooden door is moved by the guide rollers one 22. When the wooden door passes below the guide air cover 23, air is introduced into the guide air cover 23 through the air inlet hole 24 by the dust removal fan 25, and the airflow flows out from the air outlet end of the guide air cover 23, thereby removing dust from the surface of the wooden door;

[0062] The glue coating unit 3 comprises a glue coating support 31, which is used for providing a supporting and mounting space. A plurality of glue coating rollers 32 are arranged on the glue coating support 31. The end portions of the glue coating rollers 32 are in transmission connection with the motor shaft of a glue coating motor 33 through a glue coating transmission structure. In use, the glue coating motor 33 is started, and drives the glue coating rollers 32 to rotate through the glue coating transmission structure, thereby performing glue coating processing on the surface of the wooden door. Preferably, the glue coating motor 33 is a servo motor, which is used for providing higher control accuracy;

[0063] The veneering unit 4 comprises a veneering support 41 for providing a supporting and mounting space, a plurality of moving rollers 42 being mounted on the veneering support 41; a veneering roller 43 being mounted on the veneering support 41, a coiled material being mounted on the veneering roller 43, the veneering roller 43 being used for unwinding operation of the coiled material, so that the coiled material is combined with the glue layer;

[0064] The first conveying unit 6 comprises an output support one 61 for providing a supporting and mounting space, a plurality of conveying rollers one 62 being arranged on the output support one 61, end portions of the conveying rollers one 62 being connected with a motor shaft of a conveying motor one 63 through a transmission structure one, in use, the conveying motor one 63 drives the conveying rollers one 62 to rotate through the transmission structure one, and the wooden door is moved;

[0065] The pressing unit 7 comprises a pressing support 71 for providing a supporting and mounting space, a plurality of pressing rollers 72 being mounted on the pressing support 71, end portions of the pressing rollers 72 being connected with a motor shaft of a pressing motor 73 through a pressing transmission structure, in use, the pressing motor 73 is started, and the pressing motor 73 drives the pressing rollers 72 to rotate through the pressing transmission structure, so that the wooden door surface is pressed through the pressing rollers 72, and the coiled material is fully combined with the glue;

[0066] The second conveying unit 8 comprises an output support two 81 for providing a supporting and mounting space, a plurality of conveying rollers two 82 being arranged on the output support two 81, end portions of the conveying rollers two 82 being connected with a motor shaft of a conveying motor two 83 through a transmission structure two, in use, the conveying motor two 83 drives the conveying rollers two 82 to rotate through the transmission structure two, and the wooden door is moved;

[0067] The discharging unit 9 comprises a discharging support 91 for providing a supporting and mounting space, a plurality of discharging rollers 92 being arranged on the discharging support 91, end portions of the discharging rollers 92 being connected with a motor shaft of a discharging motor 93 through a discharging transmission structure, in use, the discharging motor 93 is started, and the discharging motor 93 drives the discharging rollers 92 to rotate through the discharging transmission structure, and the wooden door is moved;

[0068] The automatic production line is used for continuous operation, and the production efficiency of the wooden door flat sticking process is remarkably improved. This helps enterprises shorten the production cycle and improve market competitiveness. Each link in the production line is carefully designed to ensure the stability and consistency of the wooden door during the processing. This helps enterprises improve product quality and meet the diversified needs of customers. The application of the automatic production line reduces labor costs and material waste, and reduces production costs. This helps enterprises improve profitability and achieve sustainable development;

[0069] In summary, the wooden door flat sticking production line has the advantages of high automation, high processing precision, energy saving and environmental protection, strong adaptability, simple operation and the like.

[0070] In the description of the utility model, it needs to explain, the term "upper", "lower", "inner", "outer", "left", "right" and so on indicate the orientation or position relationship is based on the orientation or position simplified relationship shown in the drawing, or is the orientation or position relationship of the utility model product when using commonly placed, or the orientation or position relationship that the person skilled in the art commonly understands, only for the convenience of describing the utility model and description, and not indicate or imply the device or element indicated must have a particular orientation, with a particular orientation configuration and operation, therefore cannot be understood as the restriction of the utility model. In addition, the term "first", "second" and so on are only used for distinguishing description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, it also needs to explain, unless otherwise explicitly specified and limited, "set", "connect" and so on should be broad-sense understood, for example, "connect" can be fixedly connected, also can be detachably connected, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can be indirectly connected through intermediate medium, can be the communication inside two elements. For the ordinary skilled person in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances. In this paper, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, in addition to containing the listed elements, but also can include other elements not explicitly listed.

[0071] The basic principle, main features and advantages of the utility model are shown and described above. The person skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, these changes and improvements all fall into the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A wood door flat sticking production line, characterized in that, The utility model relates to a wood door processing system, which comprises a feeding unit, a dust removal unit, a glue coating unit, a veneer unit, a cutting unit, a first conveying unit, a pressing unit, a second conveying unit, a stacking unit and a discharging unit. The feeding unit is used to provide driving force and has a space for accommodating wood doors to be processed. The dust removal unit is located at the output end of the feeding unit and is used to receive the wood doors and perform dust removal on the wood doors. The glue coating unit is located at the output end of the dust removal unit and is used to receive the wood doors after dust removal and perform glue coating on the surfaces of the wood doors to form a glue coating layer on the surfaces of the wood doors. The veneer unit is located at the output end of the glue coating unit and is used to receive the wood doors after glue coating and perform veneer processing on the wood doors to make the film adhere to the glue coating layer. The cutting unit is located at the output end of the veneer unit and is used to receive the wood doors after veneer processing and perform cutting on the film. The first conveying unit is located at the output end of the cutting unit and is used to provide driving force and receive the wood doors after cutting. The pressing unit is located at the output end of the conveying unit and is used to receive the wood doors and perform pressing on the wood doors to make the film fully adhere to the glue coating layer. The second conveying unit is located at the output end of the pressing unit and is used to provide driving force and receive the wood doors after pressing. The stacking unit is located at the output end of the second conveying unit and is used to receive the wood doors and stack the processed wood doors. The discharging unit is located at the output end of the stacking unit and is used to provide driving force, receive the wood doors and move the wood doors to the outside.

2. The wood door flat sticking production line according to claim 1, characterized in that, The feeding unit comprises a feeding table, which provides support and installation space and has a placing plane for placing and supporting the wood doors to be processed.

3. The wood door flat sticking production line according to claim 1, characterized in that, The dust removal unit comprises a dust removal support, which provides support and installation space, and a plurality of guide rollers one, a guide air cover and a dust removal fan.

4. The wood door flat sticking production line according to claim 1, characterized in that, The dust removal fan is installed on the dust removal support, and the air outlet end of the dust removal fan is connected to the air inlet hole through a pipeline. When the wood door moves through the lower part of the guide air cover, the dust removal fan blows air into the guide air cover through the air inlet hole, and the airflow flows out of the air outlet end of the guide air cover to remove dust from the surface of the wood door. The glue coating unit comprises a glue coating support, which provides support and installation space, and a plurality of glue coating rollers. The end of the glue coating roller is connected to the motor shaft of the glue coating motor through a glue coating transmission structure. The glue coating motor is started to rotate the glue coating roller through the glue coating transmission structure to perform glue coating on the surface of the wood door. The glue coating motor is a servo motor, which provides high control accuracy.

5. The wood door flat sticking production line according to claim 1, characterized in that, The veneering unit comprises a veneering support, the veneering support is used for providing a support and mounting space, a plurality of moving rollers are mounted on the veneering support; a veneering roller is mounted on the veneering support, a coiled material is mounted on the veneering roller, and the veneering roller is used for unwinding the coiled material to make the coiled material adhere to the glue layer.

6. The wood door flat sticking production line according to claim 1, characterized in that, The first conveying unit comprises an output support one, the conveying support one is used for providing a support and mounting space, a plurality of groups of conveying rollers one are arranged on the conveying support one, end portions of the conveying rollers one are connected with a motor shaft of a conveying motor one through a transmission structure one, the conveying motor one drives the conveying rollers one to rotate through the transmission structure one, and the wood door is moved.

7. The wood door flat sticking production line according to claim 1, characterized in that, The pressing unit comprises a pressing support, the pressing support is used for providing a support and mounting space, a plurality of groups of pressing rollers are mounted on the pressing support, end portions of the pressing rollers are connected with a motor shaft of a pressing motor through a pressing transmission structure, the pressing motor is started, the pressing motor drives the pressing rollers to rotate through the pressing transmission structure, the surface of the wood door is pressed through the pressing rollers, and the coiled material is fully adhered to the glue.

8. The wood door flat sticking production line according to claim 1, characterized in that, The second conveying unit comprises an output support two, the conveying support two is used for providing a support and mounting space, a plurality of groups of conveying rollers two are arranged on the conveying support two, end portions of the conveying rollers two are connected with a motor shaft of a conveying motor two through a transmission structure two, the conveying motor two drives the conveying rollers two to rotate through the transmission structure two, and the wood door is moved.

9. The wood door flat sticking production line according to claim 1, characterized in that, The discharging unit comprises a discharging support, the discharging support is used for providing a support and mounting space, a plurality of groups of discharging rollers are arranged on the discharging support, end portions of the discharging rollers are connected with a motor shaft of a discharging motor through a discharging transmission structure, the discharging motor is started, the discharging motor drives the discharging rollers to rotate through the discharging transmission structure, and the wood door is moved.

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