Expanded tobacco shred rotary joint maintenance kit
The integrated expansion tobacco rotary joint repair kit solves the problems of easy damage to rotary joints and low efficiency of traditional repairs, enabling efficient and convenient repair operations.
Patent Information
- Application Number
- CN202520130310.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The rotary joints of existing expanded tobacco production equipment are prone to damage in harsh environments. Traditional maintenance methods are inefficient and easily damage the equipment. Maintenance kits have limited functionality and cannot meet complex needs.
An integrated maintenance kit for expanded tobacco rotary joints has been designed, comprising a maintenance box, a foam pad, a disassembly mechanism, and a parts replacement slot. It integrates disassembly tools and parts, utilizes threaded posts and a handle to secure the rotary joint, and a snap-fit assembly to ensure a stable connection.
It improves maintenance efficiency and convenience, avoids tool loss and secondary damage, simplifies maintenance processes, and adapts to diverse maintenance needs.
Smart Images
Figure CN223949713U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tobacco processing equipment maintenance accessories, in particular to an expanded tobacco rotating joint maintenance kit. BACKGROUND
[0002] At present, in the tobacco processing process, the production of expanded tobacco is an important link. As a key component in the expanded tobacco production equipment, the rotating joint realizes the fluid transmission between the pipeline and the rotating equipment, such as conveying steam, water and other media, to meet the needs of the tobacco expansion process. However, due to the long-term working environment of high-speed rotation, high temperature, high pressure and medium corrosion, the internal sealing elements, bearings, connecting components and other components of the rotating joint are prone to wear, aging, corrosion and other problems, which leads to leakage, rotation inflexibility and other failures of the rotating joint, seriously affecting the production efficiency and quality of the expanded tobacco.
[0003] Once the rotating joint fails, the traditional maintenance method has many drawbacks. First of all, maintenance personnel need to carry various scattered maintenance tools and parts to the scene, and it not only wastes time to find the right tools and parts in the messy tools, but also delays the maintenance progress due to incomplete tools or mismatched parts. Secondly, when disassembling the rotating joint, due to the lack of special disassembly tools, maintenance personnel may use some inappropriate methods, which not only increases the disassembly difficulty, but also easily causes secondary damage to the rotating joint, further increasing the maintenance cost. Moreover, the existing maintenance kit is often single-function, which cannot meet the complex and diverse maintenance needs of the rotating joint, and lacks reasonable storage and classification of maintenance tools and parts, which is not conducive to the efficient development of maintenance work.
[0004] Therefore, the present application provides an expanded tobacco rotating joint maintenance kit to solve the problems in the background art. CONTENT OF THE UTILITY MODEL
[0005] In order to provide an integrated expanded tobacco rotating joint maintenance kit, which can centrally store the tools and parts required for maintenance, facilitate the carrying and use of maintenance personnel, and improve the maintenance efficiency, the present application provides an expanded tobacco rotating joint maintenance kit.
[0006] The expanded tobacco rotating joint maintenance kit provided by the present application adopts the following technical solution: a maintenance box is provided, wherein a sponge pad is arranged in the maintenance box, a placing groove is formed in the sponge pad, a disassembly mechanism for disassembling the rotating joint is arranged in the placing groove, a plurality of part replacement grooves are connected to the sponge pad, each part replacement groove contains a kind of maintenance part, a cover plate is hingedly connected to the top of the maintenance box, a cover sponge is arranged in the cover plate, a buckle is arranged on the cover plate, and a handle is arranged on the maintenance box.
[0007] Optionally, the dismounting mechanism comprises two semicircular fixing shells, the two fixing shells can be spliced to form a complete fixing ring, a plurality of threaded holes are formed on the fixing ring and are uniformly distributed along the circumference of the fixing ring, a threaded column corresponding to each threaded hole is arranged on the fixing ring and is in threaded connection with the threaded hole, and a contact portion capable of abutting against the rotary joint is formed on one end of each threaded column close to the fixing ring, and a rotating handle is arranged on the other end of each threaded column.
[0008] Optionally, a clamping assembly allowing the two fixing shells to be clamped to each other is arranged on the fixing ring, the clamping assembly comprises a clamping hole, the clamping hole is formed on the upper end and the lower end of any one of the fixing shells, a clamping block corresponding to the clamping hole and capable of being inserted into the clamping hole is arranged on the other fixing shell, a limiting hole in communication with the clamping hole is formed on the fixing shell, a sliding groove corresponding to the limiting hole is formed on each clamping block, and a wedge-shaped block capable of sliding is arranged in the sliding groove, and the wedge-shaped block can be inserted into the limiting hole corresponding to the wedge-shaped block when the wedge-shaped block slides.
[0009] Optionally, a reset compression spring is arranged on the wedge-shaped block, and the other end of the reset compression spring is fixed in the sliding groove.
[0010] In summary, the present application has the following beneficial technical effects:
[0011] 1. The maintenance kit integrates the dismounting mechanism and various maintenance parts together through the maintenance box, and the sponge pad and the part replacement groove are used for reasonable storage, so that the maintenance personnel only need to carry the maintenance kit to the maintenance site, without the need to carry a large number of scattered tools and parts, thereby greatly improving the convenience and efficiency of maintenance.
[0012] 2. The two semicircular fixing shells of the dismounting mechanism can be spliced into a fixing ring, the rotary joint can be stably fixed through the threaded column and the rotating handle, and the rotary joint can be dismounted through the contact portion, the operation is simple and the rotary joint is not damaged, and meanwhile, the design of the clamping assembly makes the connection of the two fixing shells more stable, thereby facilitating the dismounting work. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 FIG. 1 is a schematic diagram of the overall structure of the device;
[0014] Figure 2 FIG. 3 is a top view of the device;
[0015] Figure 3 FIG. 5 is a schematic diagram of the dismounting mechanism of the device;
[0016] Figure 4 FIG. 7 is a schematic diagram of the fixing shell of the device;
[0017] Figure 5 FIG. 9 is a schematic diagram of the Figure 3Enlarged view of the middle A;
[0018] Wherein, 1, maintenance box, 2, sponge pad, 3, placing groove, 4, dismounting mechanism, 5, spare part replacement groove, 6, cover plate, 7, cover sponge, 8, buckle, 9, handle, 10, fixed shell, 11, fixed ring, 12, threaded column, 13, contact part, 14, handle, 15, clamping assembly, 16, clamping hole, 17, clamping block, 18, limiting hole, 19, sliding groove, 20, wedge-shaped block, 21, reset compression spring. DETAILED DESCRIPTION
[0019] The application will be further described below in detail with reference to the drawings. In the description of the application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only intended to facilitate the description of the application and simplify the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.
[0020] Reference Figure 1The shown embodiment is: the inflation of tobacco rotating joint maintenance package includes a maintenance box 1, maintenance box 1 as the core container of the whole maintenance package, contains a plurality of components, in this embodiment, the inner surface of the maintenance box 1 is in contact with the sponge pad 2, the sponge pad 2 is laid in the maintenance box 1, which provides buffer and protection for other components in the maintenance box 1, preventing them from being damaged due to collision during transportation or storage, the placement slot 3 is opened on the sponge pad 2, so that the disassembly mechanism 4 can be closely placed in the placement slot 3, ensuring that the disassembly mechanism 4 will not move randomly in the maintenance box 1, ensuring the stability of the maintenance package during carrying and using, the sponge pad 2 and the plurality of parts replacement slot 5 are detachably connected, the specific connection mode can be through magic tape, buckle or card slot and other forms, this detachable connection makes the parts replacement slot 5 can be easily detached from the sponge pad 2, which is convenient for maintenance personnel to adjust the position of the parts replacement slot 5 or replace the parts replacement slot 5 according to the needs, each parts replacement slot 5 corresponds to a maintenance part, the parts replacement slot 5 provides a containing space for the maintenance part, and its size and shape are designed according to the shape and size of different maintenance parts, ensuring that the maintenance part can be stably placed therein, preventing the parts from shaking or falling during the movement of the maintenance package, the top of the maintenance box 1 is connected with the cover plate 6 through the hinge connection, so that the cover plate 6 can be opened and closed with the hinge point as the shaft, which is convenient for maintenance personnel to take the components in the maintenance box 1, the cover sponge 7 in the cover plate 6 is closely attached to the cover plate 6, and the cover sponge 7 provides additional buffer and protection for the components in the maintenance box 1, especially when the cover plate 6 is closed, the cover sponge 7 will contact with the components in the maintenance box 1, avoiding direct collision between the components, the buckle 8 on the cover plate 6 is connected with the cover plate 6 at one end, and the other end can be buckled with the corresponding position of the maintenance box 1, through the connection of the buckle 8, it is ensured that the cover plate 6 can be firmly closed, preventing the articles in the maintenance box 1 from falling during carrying, the handle 9 on the maintenance box 1 is fixedly connected with the maintenance box 1, and the position and shape of the handle 9 are designed to facilitate the maintenance personnel to grasp, so as to carry the maintenance package.
[0021] The implementation principle of the above embodiment is: the cooperation of the sponge pad 2 and the placement slot 3 provides a stable placement position for the disassembly mechanism 4, and the detachable connection of the sponge pad 2 and the parts replacement slot 5 increases the flexibility of the maintenance package, which is convenient for maintenance personnel to manage the parts replacement slot 5 according to different maintenance needs, the hinge connection of the maintenance box 1 and the cover plate 6 and the setting of the buckle 8 on the cover plate 6 realize the opening and closing function of the maintenance box 1, which is convenient for maintenance personnel to operate.
[0022] Reference Figure 2The embodiment shown is that the dismounting mechanism 4 is composed of two semicircular fixed shells 10, which are the main part of the dismounting mechanism 4 and can be spliced into a complete fixed ring 11. In this embodiment, the edges of the two fixed shells 10 are connected through a clamping assembly 15. When the two fixed shells 10 are spliced, the abutting edges fit closely to form a circular fixed ring 11. The fixed ring 11 is integrally connected with the threaded holes, which are uniformly distributed on the circumference of the fixed ring 11. The position and number of the threaded holes are designed according to the fixing and dismounting requirements of the rotary joint to ensure that the rotary joint can be uniformly stressed during operation. The threaded holes are connected with threaded columns 12 through threads. The threaded columns 12 can rotate and axially move in the threaded holes. Through the cooperation of threads, precise position adjustment is realized. The contact part 13 at one end of the threaded column 12 close to the fixed ring 11 is fixedly connected with the threaded column 12 to ensure that it can be in good contact with the surface of the rotary joint and will not cause damage to the rotary joint. The other end of the threaded column 12 is fixedly connected with a handle 14, which facilitates the maintenance personnel to operate the threaded column 12. By rotating the handle 14, torque is transmitted to the threaded column 12 to make the threaded column 12 rotate and move in the threaded hole, thereby realizing the operation of the rotary joint.
[0023] The implementation principle of the above embodiment is that the two semicircular fixed shells 10 are spliced to form a fixed ring 11, which provides a firm basic structure for subsequent operation. The threaded connection of the threaded holes on the fixed ring 11 with the threaded columns 12 enables the maintenance personnel to adjust the position of the threaded columns 12 by rotating the threaded columns 12, thereby driving the contact part 13 to approach or move away from the rotary joint to realize the dismounting or installation of the rotary joint. The connection of the threaded column 12 with the handle 14 enables the maintenance personnel to easily apply torque, and the connection of the contact part 13 with the rotary joint is realized by abutting. When the contact part 13 is in contact with the rotary joint, by moving the threaded column 12, pressure or tension can be applied to the rotary joint to complete the dismounting or installation operation.
[0024] Referring to Figure 3 , Figure 4 , Figure 5In the shown embodiment, the clamping assembly 15 is arranged on the fixing ring 11, wherein the clamping hole 16 is arranged at the upper and lower ends of one of the fixing shells 10, and the clamping block 17 on the other fixing shell 10 corresponds to the clamping hole 16. In this embodiment, the clamping hole 16 is integrally formed with the fixing shell 10, and the position and size thereof are determined according to the size and shape of the clamping block 17 to ensure that the clamping block 17 can be smoothly inserted. The clamping block 17 is fixedly connected with the other fixing shell 10, and the position and shape thereof are matched with the clamping hole 16 to ensure that the clamping block 17 can be accurately inserted into the clamping hole 16. The sliding groove 19 arranged on the clamping block 17 is matched with the wedge block 20, and the sliding groove 19 provides a sliding space for the wedge block 20 to enable the wedge block 20 to linearly slide therein. The wedge block 20 slides in the sliding groove 19 and forms a cooperation relationship with the limiting hole 18. When the clamping block 17 is inserted into the clamping hole 16, the wedge block 20 will enter the limiting hole 18 in the sliding process. The limiting hole 18 is integrally formed with the fixing shell 10, and the position and size thereof are matched with the wedge block 20 to ensure that the wedge block 20 can be accurately inserted and clamped.
[0025] The implementation principle of the above embodiment is that the connection relationship of the clamping assembly 15 ensures that the two fixing shells 10 can be firmly spliced to form the fixing ring 11. When the two fixing shells 10 are close to each other, the clamping block 17 is inserted into the clamping hole 16, and at this time the wedge block 20 slides in the sliding groove 19. When the clamping block 17 is completely inserted into the clamping hole 16, the wedge block 20 will enter the limiting hole 18 under the action of its own shape and position, thereby locking the two fixing shells 10 together to prevent the fixing shells 10 from being separated due to stress when the rotary joint is operated.
[0026] Referring to Figure 5 In the shown embodiment, the wedge block 20 is fixedly connected with the reset compression spring 21, one end of the reset compression spring 21 is connected with the wedge block 20, and the other end is fixed in the sliding groove 19. In this embodiment, the reset compression spring 21 is in a compressed state, and the length and elastic coefficient thereof are designed according to the movement and locking requirements of the wedge block 20. The connection between the reset compression spring 21 and the wedge block 20 and the sliding groove 19 is close, and the elastic force of the reset compression spring 21 drives the wedge block 20 to move towards the limiting hole 18.
[0027] The implementation principle of the above embodiment is that the reset compression spring 21 plays an automatic locking role in the clamping assembly 15. When the clamping block 17 is inserted into the clamping hole 16, the wedge block 20 will automatically slide into the limiting hole 18 due to the elastic force of the reset compression spring 21, thereby realizing the automatic locking of the clamping block 17, and the firm connection of the two fixing shells 10 can be ensured without additional operation. When it is necessary to separate the two fixing shells 10, the maintenance personnel press the wedge block 20 into the sliding groove 19 against the elastic force of the reset compression spring 21, so that the clamping block 17 can be pulled out of the clamping hole 16.
[0028] The working principle of the device is that when the expanded tobacco rotary joint needs to be repaired, the maintenance personnel first open the cover plate 6 of the maintenance box 1, disengage the cover plate 6 from the maintenance box 1 through the buckle 8, then take out the disassembly mechanism 4 from the sponge pad 2 placing groove 3, splice the two semicircular fixing shells 10 into a fixed ring 11 around the rotary joint, firmly connect the two fixing shells 10 by using the clamping assembly 15, that is, the clamping block 17 is inserted into the corresponding clamping hole 16, and the wedge-shaped block 20 is inserted into the limiting hole 18 under the action of the reset compression spring 21, so that the clamping block 17 is prevented from being pulled out, then rotate the rotating handle 14 to drive the threaded column 12 to move along the threaded hole, so that the contact part 13 at one end of the threaded column 12 abuts against the rotary joint and gradually exerts pressure, thereby disassembling the rotary joint from the equipment, and after the disassembly is completed, the maintenance personnel take out the required maintenance parts from the corresponding part replacement groove 5 according to the specific damaged parts of the rotary joint to replace the parts.
[0029] The working principle of the device has been described in the above embodiment, and the above embodiment only expresses several implementation manners of the utility model, and the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which all belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. A maintenance kit for an expanded tobacco rotary joint, comprising a maintenance case (1), characterised in that: The repair box (1) is provided with a sponge pad (2), and a placement groove (3) is provided on the sponge pad (2). A disassembly mechanism (4) for disassembling the rotary joint is provided in the placement groove (3). Multiple parts replacement grooves (5) are detachably connected to the sponge pad (2). Each parts replacement groove (5) includes a repair part. The top of the repair box (1) is hinged to a cover plate (6). A covering sponge (7) is provided in the cover plate (6). A buckle (8) is provided on the cover plate (6). A handle (9) is provided on the repair box (1).
2. A bulk expansion tobacco rotary joint service kit according to claim 1 characterised in that: The disassembly mechanism (4) includes two semi-circular fixed shells (10), which can be spliced together to form a complete fixed ring (11). The fixed ring (11) has several threaded holes evenly distributed along its circumference. The fixed ring (11) is provided with threaded posts (12) that correspond one-to-one with the threaded holes and are threadedly connected. Each threaded post (12) has a contact part (13) that can abut against the rotary joint at one end near the fixed ring (11). The other end of the threaded post (12) is provided with a handle (14).
3. A bulk expansion tobacco rotary joint service kit according to claim 2, characterised in that: The fixing ring (11) is provided with a snap-fit assembly (15) that allows the two fixing shells (10) to snap into each other. The snap-fit assembly (15) includes a snap-fit hole (16). The snap-fit hole (16) is provided at the upper and lower ends of any of the fixing shells (10). The other fixing shell (10) is provided with a snap-fit block (17) that corresponds to the snap-fit hole (16) and can be inserted into the snap-fit hole (16). The fixing shell (10) is provided with a limiting hole (18) that communicates with the snap-fit hole (16). Each snap-fit block (17) is provided with a sliding groove (19) that corresponds to the limiting hole (18). A sliding wedge block (20) is provided in the sliding groove (19). When the wedge block (20) slides, it can be inserted into the limiting hole (18) corresponding to it.
4. A bulk expansion tobacco rotary joint service kit according to claim 3, characterised in that: A reset spring (21) is provided on the wedge block (20), and the other end of the reset spring (21) is fixed in the sliding groove (19).