Material guiding device for corn processing line

Abstract

The utility model belongs to the field of food processing equipment, and particularly relates to a material guiding device for a corn processing line. Comprising a vibration plate, a transfer part and a steering part, stacked corns are vibrated and laid into a layer through the vibration plate and then slide into the transfer part to be further dispersed, and the dispersed corns can be introduced into the steering part in order at the tail end of the transfer part through current limiting of a groove opening. After the direction of the corn is adjusted in the steering component, the corn enters the freezing tunnel for freezing treatment, and the frozen corn with the adjusted direction comes out of the freezing tunnel and then is subjected to bagging and other operations.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of food processing equipment, especially relates to a corn processing line material flow guide device. BACKGROUND

[0002] For the corn processing enterprise, the space occupied by the frozen corn is relatively fixed, which is convenient for large-scale storage in the warehouse. Moreover, in the transportation process, the frozen corn can use standard frozen transportation equipment, such as frozen containers, refrigerated vehicles, etc., which can conveniently transport the corn to different areas for processing or sales under the premise of ensuring product quality. The frozen corn can adjust the production plan at any time according to market demand. The enterprise can purchase and freeze a large amount of corn during the corn harvest season, and then process and produce during the non-harvest season or the market demand peak period, so as to ensure stable raw material supply throughout the year and not be limited by seasons. However, in some existing technologies, the processed corn is directly placed into the processing line and directly enters the freezing tunnel for freezing. However, in this way, it is difficult to achieve the predetermined freezing effect for the corn stacked together. SUMMARY

[0003] The utility model aims at providing a corn processing line material flow guide device to solve the problems in the prior art. To achieve the above-mentioned purposes, the utility model adopts the following technical scheme:

[0004] A corn processing line material flow guide device, comprising a vibrating plate, a turning component and a quick-freezing tunnel, the output end of the vibrating plate is rotatably connected to the input end of a transfer component, a plurality of turning components are arranged on the output end of the transfer component along the width direction, the output end of the turning component is connected to the quick-freezing tunnel, and a vibrating motor is arranged at the bottom of the vibrating plate; the stacked corn enters the vibrating plate, is vibrated and laid flat into a single layer by the vibrating plate, and then slides to the transfer component, is conveyed to the turning component, and then slides to the quick-freezing tunnel for freezing.

[0005] Further, a horizontal conveying belt one is arranged, the conveying belt one is arranged on the top of the input end of the vibrating plate, the vibrating plate is arranged obliquely, and the vertical height of the input end of the vibrating plate is higher than that of the output end.

[0006] Further, a baffle for preventing the material from sliding is arranged on both sides of the vibrating plate along the length direction, and a blocking plate for blocking the stacked corn is arranged between the two baffles.

[0007] Further, the transfer component includes a transmission belt two arranged along the length direction, the transmission belt two is symmetrically provided with a support frame on both sides, and the two support frames are symmetrically provided with a fixed support on the side close to each other at one end close to the output end of the transfer component, a receiving piece is arranged between the two fixed supports, and the vibration plate is rotatably connected between the two fixed supports.

[0008] Further, a motor is arranged at the center position of the receiving piece, and a poking plate is rotatably arranged at the output end of the motor.

[0009] Further, the turning component includes a U-shaped groove and an arc-shaped groove, a limiting column for colliding corn is arranged in the U-shaped groove, the U-shaped groove includes a large end and a small end, the large end is connected with the transfer component, the small end is connected with the input end of the arc-shaped groove, the output end of the arc-shaped groove is connected with the quick-freezing tunnel, and the turning component is arranged in an inclined manner, and the vertical height of one end close to the transfer component is higher than that of one end close to the quick-freezing tunnel.

[0010] Further, a conveying belt three is arranged in the quick-freezing tunnel, and the conveying belt three is connected with the output end of the turning component.

[0011] The utility model has the following beneficial effects: the corn stacked together is preliminarily dispersed and laid into a layer through the vibration plate, and then the close corn is dispersed on the conveying belt two through the poking plate, the recess is arranged at the end of the conveying belt two to limit the flow, the corn in the initial section of the conveying belt two is concentrated, and the corn is prevented from sliding into the turning component to cause the equipment to be jammed, the direction of the corn in the turning component can be uniformly adjusted to facilitate subsequent bagging and other processing after freezing, the corn can be laid into a layer through the above operation to achieve the expected freezing effect, the direction of the corn can be adjusted to facilitate subsequent processing, and manual operation is not needed, so that the labor cost is greatly saved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a perspective view of the device;

[0013] Figure 2 It is a perspective view of the turning component;

[0014] Figure 3 It is a perspective view of the transfer component. DETAILED DESCRIPTION

[0015] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. If not specifically indicated, the technical means used in the embodiments are conventional means familiar to those skilled in the art.

[0016] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] like Figures 1-3 As shown, a material guiding device for a corn processing line includes a vibrating plate 2, a turning component 4, and a quick-freezing tunnel 6. The output end of the vibrating plate 2 is rotatably connected to the input end of a transfer component 3. The output end of the transfer component 3 is provided with multiple turning components 4 along its width direction. The output end of the turning component 4 is connected to the quick-freezing tunnel 6. A vibrating motor 7 is provided at the bottom of the vibrating plate 2. The device also includes a horizontally arranged conveyor belt 1, which is located at the top of the input end of the vibrating plate 2. The vibrating plate 2 is inclined, and the vertical height of the input end of the vibrating plate 2 is higher than that of the output end. Stacked corn is manually fed to the conveyor belt 1 and enters the vibrating plate 2 through the conveyor belt 1. Under the vibration of the vibrating motor 7, the upper layer of corn slides down the vibrating plate 2 and gradually spreads into a single layer before sliding down to the transfer component 3. The corn is then transported to the turning component 4 through the transfer component 3. Inside the turning component 4, the corn, which is indeterminate in direction, changes direction (the corn's axis is aligned with the direction of movement, which facilitates automatic packaging in subsequent steps) and then slides into the quick-freezing tunnel 6 for freezing and preservation.

[0018] like Figure 1 As shown, the vibrating plate 2 has symmetrical baffles 201 on both sides along its length to prevent material from slipping, and a barrier plate 202 between the two baffles 201 to prevent stacked corn from falling. The width of the baffles 201 should be appropriate (greater than three times the diameter of the corn; here and thereafter, the corn diameter and length are average values ​​from sampling) to prevent corn from slipping from both sides. The distance from the lowest point of the barrier plate 202 to the top of the vibrating plate 2 should be set between 1.2 and 1.5 times the diameter of the corn to ensure that only a single layer of corn can pass through it. The bottom of the barrier plate 202 can be made of a softer material with low friction to reduce the compression between it and the corn, thereby avoiding damage to the corn. At the same time, the bottom of the barrier plate 202 should have a rounded corner structure.

[0019] like Figure 3As shown, the transfer component 3 includes a transmission belt two 301 arranged in the length direction, the transmission belt two 301 is symmetrically provided with a support frame 305 on both sides, and the two support frames 305 are symmetrically provided with a fixed support 302 on the side close to one end of the output end of the transfer component 3, a receiving piece 303 is arranged between the two fixed supports 302, and the vibration plate 2 is rotatably connected between the two fixed supports 302. The vibration motor 7 can vibrate up and down to drive the vibration plate 2 to vibrate, and then spread the corn stacked together in the vertical direction. The center of the receiving piece 303 is provided with a motor, and the output end of the motor is rotatably provided with a poking plate 304. The width of the vibration plate 2 is greater than the transmission belt one 1 (in this device, it is twice as much), the width of the transmission belt two 301 is greater than the vibration plate 2 (in this device, it is twice as much), and the poking plate 304 is periodically rotated on the top of the transmission belt two 301 (in this example, as shown in the figure, the poking plate 304 is periodically rotated within the range of 60° in the left-right direction of the position shown in the figure, the width of the poking plate 304 is one-third of the width of the transmission belt two 301, and the length and rotation angle of the poking plate 304 can also be adjusted according to the degree of dispersion and the width of the transmission belt two 301), and the corn falling from the vibration plate 2 is further dispersed. More preferably, a groove similar to the U-shaped groove 401 is arranged between the U-shaped groove 401 and the transmission belt two 301 (each U-shaped groove 401 is provided with a groove), the direction of the groove is opposite to that of the U-shaped groove 401, the side wall of the groove does not directly contact the transmission belt two 301 and leaves a small gap, the groove is also provided with a limiting column 402, the large end of the groove is connected to the transmission belt two 301, the small end of the groove is connected to the large end of the U-shaped groove 401, and the groove is designed to limit the flow to prevent too much corn from flowing into the turning component 4 to cause blockage. The corn will be trapped on the transmission belt two 301, but due to the existence of the poking plate 304, the corn on the transmission belt two 301 on the same horizontal line is not continuously conveyed, that is, the temporary trapping of the corn does not cause congestion, but enables the corn at the output end position of the transmission belt two 301 to be connected, thereby continuously falling into the turning component 4, and further enabling the corn on the transmission belt three 5 in the quick-freezing tunnel 6 to be continuous on the same horizontal line, thereby increasing the space utilization rate of the quick-freezing tunnel 6 and making the subsequent packaging process more convenient. The small end size of the groove is between one corn diameter and two corn diameters, so that only one corn falls into the U-shaped groove 401 at the same time, preventing the corn from being stuck in the U-shaped groove 401. Since the transmission belt two 301 in the groove serves as the driving force, it will not cause jamming, but only the gravity of the corn itself serves as the driving force for sliding in the U-shaped groove 401, so jamming will occur. Therefore, it is necessary to ensure smooth operation in the U-shaped groove 401. Multiple grooves can be installed on the support, and the support is connected to the support frames 305 on both sides, thereby fixing the grooves. The large ends of the grooves are adjacent to each other, and the large ends of the U-shaped grooves 401 are also adjacent to each other.

[0020] AsFigure 2 As shown, the turning component 4 comprises a U-shaped groove 401 and an arc-shaped groove 403, the U-shaped groove 401 is provided with a limiting column 402 for colliding corn, the U-shaped groove 401 comprises a large end and a small end, the large end is connected with the transfer component 3, the small end is connected with the input end of the arc-shaped groove 403, the output end of the arc-shaped groove 403 is connected with the quick-freezing tunnel 6, the turning component 4 is arranged obliquely, the vertical height of the end of the turning component 4 close to the transfer component 3 is higher than the end of the turning component 4 close to the quick-freezing tunnel 6. Figure 2 As shown, the distance between the limiting column 402 and the two sides is less than the length of the corn and greater than the diameter of the corn, and the length of the horizontal line at the position of the limiting column 402 (i.e. the distance between the two side walls of the U-shaped groove 401) is greater than the length of the corn (the same for the limiting column 402 in the groove) to prevent the corn from being stuck in the U-shaped groove 401 or the groove in a vertical state, the existence of the limiting column 402 ensures that the corn can smoothly slide even if the axis is perpendicular to the direction of movement by contacting the limiting column 402 to make the angle inclined. The diameter of the arc-shaped groove 403 is slightly larger than the diameter of the corn, and the corn falls into the quick-freezing tunnel 6 in a state that the axis is consistent with the direction of movement after passing through the arc-shaped groove 403.

[0021] Further, the quick-freezing tunnel 6 is provided with a conveying belt three 5, and the conveying belt three 5 is connected with the output end of the turning component 4.

[0022] It should be noted that the vibration motor 7, the conveying belt three 5, the transmission belt one 1 and the bottom of the quick-freezing tunnel 6 are all provided with supports (not shown in the figure) for supporting; each conveying belt can adopt a chain conveying belt to reduce friction and prevent the corn from being damaged by the conveying belt.

[0023] Working principle: the stacked corn is transported to the vibration plate 201 by the conveying belt one 1, the vibration plate 201 vibrates up and down to make the stacked corn spread out into a layer, and then continue to slide to the conveying belt two 301, and is separated by the poking plate 304 to continue to be transported to the turning component 4, and falls into the quick-freezing tunnel 6 in a state that the axis is consistent with the direction of movement after adjusting the direction in the turning component 4 for freezing treatment.

[0024] The above-described embodiments are only used to describe the preferred modes of the present application, and do not limit the scope of the present application, and various deformations, modifications, changes and replacements of the technical solutions of the present application made by those skilled in the art without departing from the design spirit of the present application shall fall within the protection scope determined by the claims of the present application.

Claims

1. A corn processing line material flow guide, characterized by: It includes vibration plate (2), steering component (4) and quick freezing tunnel (6), the output end of vibration plate (2) is rotatably connected with the input end of transfer component (3), the output end of transfer component (3) is provided with a plurality of steering components (4) along the width direction, the output end of steering component (4) is connected with quick freezing tunnel (6), and the bottom of vibration plate (2) is provided with vibration motor (7); Stacked corn enters vibration plate (2), is vibrated and laid into single layer by vibration plate (2), and then slides to transfer component (3), is transported to steering component (4) by transfer component (3), and then slides to quick freezing tunnel (6) to be frozen.

2. A corn processing line material flow guide according to claim 1, characterized in that: It also includes horizontally arranged conveying belt one (1), the conveying belt one (1) is located at the top of the input end of the vibration plate (2), the vibration plate (2) is arranged obliquely, and the vertical height of the input end of the vibration plate (2) is higher than that of the output end.

3. The corn processing line material flow guiding device according to claim 1, characterized in that: The length direction of the two sides of the vibration plate (2) is symmetrically provided with a baffle (201) for preventing material from sliding, and a blocking plate (202) for blocking stacked corn is arranged between the two baffles (201).

4. The corn processing line material flow guide according to claim 1, characterized in that: The transfer component (3) includes a transmission belt two (301) arranged along the length direction, the two sides of the transmission belt two (301) are symmetrically provided with support frames (305), the two support frames (305) are symmetrically provided with fixed supports (302) on the side close to one end of the output end of the transfer component (3), a receiving piece (303) is arranged between the two fixed supports (302), the transmission belt two (301) is rotatably connected with the vibration plate (2) between the two fixed supports (302), the output end of the transmission belt two (301) is provided with a plurality of grooves, the large end of the groove is connected with the transmission belt two (301), and the small end of the groove is connected with the steering component (4).

5. A corn processing line material flow guide according to claim 4, wherein: The center of the receiving piece (303) is provided with a motor, and the output end of the motor is rotatably provided with a poking plate (304).

6. A corn processing line material flow guide according to claim 1, wherein: The steering component (4) includes a U-shaped groove (401) and an arc-shaped groove (403), the U-shaped groove (401) is provided with a limiting column (402) for colliding corn, the U-shaped groove (401) includes a large end and a small end, the large end is connected with the transfer component (3), the small end is connected with the input end of the arc-shaped groove (403), the output end of the arc-shaped groove (403) is connected with the quick freezing tunnel (6), the steering component (4) is arranged obliquely, and the vertical height of the end close to the transfer component (3) of the steering component (4) is higher than that of the end close to the quick freezing tunnel (6) of the steering component (4).

7. The corn processing line material flow guide according to claim 1, wherein: The quick freezing tunnel (6) is provided with a conveying belt three (5), and the conveying belt three (5) is connected with the output end of the steering component (4).

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