Accurate filling device for liquid beverage processing
By designing a precision filling and positioning component, which automatically aligns the bottle neck with the filling nozzle using a pusher plate and cylinder, the problems of time-consuming, labor-intensive, and liquid overflow in existing devices are solved, thus improving filling efficiency and reducing waste.
Patent Information
- Application Number
- CN202520068440.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing filling equipment requires manual alignment of the beverage bottle opening, which is time-consuming, labor-intensive, and prone to causing beverage spillage, increasing production costs and reducing production efficiency.
A precision filling and positioning assembly was designed, comprising a pusher plate, a lifting tray, a positioning guide ring, and a cylinder. It automatically aligns the bottle neck and the filling port in a mechanized manner, and uses a cylinder and a return spring to achieve fine-tuning to ensure precise filling.
It achieves precise alignment between the beverage bottle opening and the filling nozzle, reducing beverage waste, improving production efficiency, and reducing the need for manual operation.
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Figure CN223950713U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filling device technical field especially relates to accurate filling device of liquid beverage processing. BACKGROUND
[0002] With the population growth and the improvement of living standards, the beverage consumption market continues to expand, whether it is carbonated beverages, juice drinks, tea drinks, or functional beverages and dairy beverages, etc., its output is increasing year by year, and the filling device of beverage processing is a common device on the production line of beverage factory.
[0003] The existing filling device needs to manually align the beverage bottle opening with the filling head when in use, which not only wastes time and effort but also may cause the beverage liquid to overflow due to misalignment, resulting in waste of beverage liquid and increasing production cost and reducing production efficiency.
[0004] Therefore, the accurate filling device for liquid beverage processing is proposed to solve the problem of waste caused by the overflow of beverage liquid due to the inaccurate filling of the existing filling device. SUMMARY
[0005] In order to overcome the problem that the filling device needs to manually align the beverage bottle opening with the filling head when in use, which not only wastes time and effort but also may cause the beverage liquid to overflow due to misalignment, resulting in waste of beverage liquid and increasing production cost and reducing production efficiency, therefore, the accurate filling device for liquid beverage processing is proposed.
[0006] The technical scheme of the utility model is as follows: the accurate filling device for liquid beverage processing comprises a device mounting shell, a push plate and an accurate filling positioning assembly; a feed conveyor belt is arranged on the left side of the inside of the device mounting shell; a discharge conveyor belt is arranged on the right side of the inside of the device mounting shell; a surrounding fence is arranged on the outside of the feed conveyor belt and the discharge conveyor belt; a beverage storage tank is arranged through the top end of the device mounting shell; the accurate filling positioning assembly is arranged below the beverage storage tank; an inner support rod is fixedly connected to the inner wall of the bottom end of the device mounting shell; a ring-shaped hub plate is fixedly connected to the upper end of the inner support rod; a motor is mounted on the inner wall of the bottom end of the device mounting shell.
[0007] As a preferred, the output shaft of the motor is connected with a transmission rotating rod through the ring-shaped hub plate; the outer end of the transmission rotating rod is fixedly connected with the push plate.
[0008] As a preferred, the upper end of the ring-shaped hub plate is fixedly connected with a fixed surrounding fence; a first air cylinder is mounted on the inner wall of the bottom end of the device mounting shell; a lifting plate is fixedly connected to the output end of the first air cylinder.
[0009] As preferred, the precision filling positioning assembly comprises a cavity groove, a lifting T-shaped plate, an extendable hose, a filling port, an L-shaped connecting plate, a connecting short plate, a positioning guide ring, a reset spring, a limiting lining plate and a second air cylinder; the inside of the device mounting shell is provided with the cavity groove; the inner wall of the cavity groove is provided with a sliding groove; the lifting T-shaped plate is slidably connected to the inside of the sliding groove; the lower end of the beverage storage box is provided with a flow valve; the lower end of the flow valve is connected with the extendable hose.
[0010] As preferred, the extendable hose is connected with the filling port through the lifting T-shaped plate; the filling port is arranged directly above the lifting tray; the side end of the lifting T-shaped plate is fixedly connected with the L-shaped connecting plate.
[0011] As preferred, the lower end of the L-shaped connecting plate is fixedly connected with the connecting short plate; the lower end of the connecting short plate is fixedly connected with the positioning guide ring; the inner side end of the positioning guide ring is hingedly connected with the limiting lining plate.
[0012] As preferred, the inner side end of the connecting short plate is provided with the reset spring; the reset spring is connected to the side end of the limiting lining plate; the bottom end inner wall of the cavity groove is provided with the second air cylinder; the output end of the second air cylinder is fixedly connected to the bottom end of the lifting T-shaped plate.
[0013] The utility model discloses a beverage filling device, which comprises a device mounting shell, a beverage storage box, a first air cylinder, a lifting tray, a flow valve, an extendable hose, a filling port, an L-shaped connecting plate, a connecting short plate, a positioning guide ring, a reset spring, a limiting lining plate and a second air cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The utility model discloses a beverage filling device, which comprises a device mounting shell, a beverage storage box, a first air cylinder, a lifting tray, a flow valve, an extendable hose, a filling port, an L-shaped connecting plate, a connecting short plate, a positioning guide ring, a reset spring, a limiting lining plate and a second air cylinder.
[0015] Figure 2 The utility model discloses a beverage filling device, which comprises a device mounting shell, a beverage storage box, a first air cylinder, a lifting tray, a flow valve, an extendable hose, a filling port, an L-shaped connecting plate, a connecting short plate, a positioning guide ring, a reset spring, a limiting lining plate and a second air cylinder.
[0016] Figure 3 The utility model discloses a beverage filling device, which comprises a device mounting shell, a beverage storage box, a first air cylinder, a lifting tray, a flow valve, an extendable hose, a filling port, an L-shaped connecting plate, a connecting short plate, a positioning guide ring, a reset spring, a limiting lining plate and a second air cylinder.
[0017] Figure 4The second cylinder three-dimensional structure schematic view of the filling device is shown.
[0018] Figure 5 The limiting inner lining plate three-dimensional structure schematic view of the filling device is shown.
[0019] The figure mark explanation: 1, device installation shell; 2, feeding conveyor belt; 3, discharging conveyor belt; 4, surrounding fence; 5, beverage storage box; 101, inner support rod; 102, annular hub plate; 103, motor; 104, transmission rotating rod; 105, push plate; 106, fixed surrounding fence; 107, first cylinder; 108, lifting support plate; 501, cavity groove; 502, lifting T-shaped plate; 503, flexible hose; 504, liquid filling port; 505, L-shaped connecting plate; 506, connecting short plate; 507, positioning guide ring; 508, reset spring; 509, limiting inner lining plate; 510, second cylinder. DETAILED DESCRIPTION
[0020] The utility model is further explained below in combination with the drawings and examples.
[0021] Please refer to Figures 1-5 The utility model provides a kind of embodiment: accurate filling device of liquid beverage processing, including device installation shell 1, push plate 105 and accurate filling positioning assembly;The left side of the inside of device installation shell 1 is provided with feeding conveyor belt 2;The right side of the inside of device installation shell 1 is provided with discharging conveyor belt 3;The outside of feeding conveyor belt 2 and discharging conveyor belt 3 is all provided with surrounding fence 4;The top end of device installation shell 1 is provided with beverage storage box 5;The accurate filling positioning assembly is provided below beverage storage box 5;The inner wall of the bottom end of device installation shell 1 is fixedly connected with inner support rod 101;The upper end of inner support rod 101 is fixedly connected with annular hub plate 102;The bottom end of device installation shell 1 is installed with motor 103.
[0022] Please refer to Figures 2-3 In the embodiment, the output shaft of motor 103 is connected with transmission rotating rod 104 by passing through annular hub plate 102;The outer end of transmission rotating rod 104 is fixedly connected with push plate 105, and the upper end of annular hub plate 102 is fixedly connected with fixed surrounding fence 106;The bottom end of device installation shell 1 is installed with first cylinder 107;The output end of first cylinder 107 is fixedly connected with lifting support plate 108, and first cylinder 107 pushes lifting support plate 108 to make it ascend to let beverage bottle mouth close to the liquid filling port 504 above.
[0023] Please refer to Figures 4-5In the embodiment, the precise filling positioning assembly comprises a cavity groove 501, a lifting T-shaped plate 502, an extendable hose 503, a filling port 504, an L-shaped connecting plate 505, a connecting short plate 506, a positioning guide ring 507, a reset spring 508, a limiting lining plate 509, and a second air cylinder 510; the inside of the device mounting shell 1 is provided with the cavity groove 501; the inner wall of the cavity groove 501 is provided with a sliding groove; the lifting T-shaped plate 502 is slidably connected to the inside of the sliding groove; the lower end of the beverage storage box 5 is provided with a flow valve; the lower end of the flow valve is connected with the extendable hose 503, the extendable hose 503 penetrates through the lifting T-shaped plate 502 and is connected with the filling port 504; the filling port 504 is arranged directly above the lifting supporting plate 108; the side end of the lifting T-shaped plate 502 is fixedly connected with the L-shaped connecting plate 505, the lower end of the L-shaped connecting plate 505 is fixedly connected with the connecting short plate 506; the lower end of the connecting short plate 506 is fixedly connected with the positioning guide ring 507; the inner side end of the positioning guide ring 507 is hingedly connected with the limiting lining plate 509, the inner side end of the connecting short plate 506 is provided with the reset spring 508; the reset spring 508 is connected to the side end of the limiting lining plate 509; the bottom end inner wall of the cavity groove 501 is provided with the second air cylinder 510; the output end of the second air cylinder 510 is fixedly connected to the bottom end of the lifting T-shaped plate 502; the limiting lining plate 509 arranged in the positioning guide ring 507 in combination with the reset spring 508 can limit the beverage bottle, so that the beverage bottle can be slightly adjusted to the center when it deviates and touches the limiting lining plate 509, thereby assisting the bottle opening to align with the filling port 504.
[0024] When working, the empty beverage bottle is sent to the annular hub plate 102 in the device mounting shell 1 by the feeding conveyor belt 2, then the motor 103 drives the transmission rotating rod 104 to rotate, so that the rotating push plate 105 outside the transmission rotating rod 104 rotates, and the empty bottle is pushed to the above of the lifting supporting plate 108 under the cooperation of the fixed fence 106, then the first air cylinder 107 pushes the lifting supporting plate 108 to rise, so that the beverage bottle opening approaches the above filling port 504, then the second air cylinder 510 drives the lifting T-shaped plate 502 to press down, so that the positioning guide ring 507 below fits on the outside of the beverage bottle, and the bottle opening is precisely aligned with the filling port 504, if there is deviation, the limiting lining plate 509 arranged in the positioning guide ring 507 in combination with the reset spring 508 limits the beverage bottle, when the bottle deviates and touches the limiting lining plate 509, it can be slightly adjusted to the center, thereby assisting the bottle opening to align with the filling port 504, at the same time, the second air cylinder 510 makes the lifting T-shaped plate 502 press down, further reducing the distance between the filling port 504 and the bottle opening, thereby achieving the precise filling effect.
[0025] Through the above steps, the problem that the existing filling device cannot be accurately filled, leading to beverage liquid easy to overflow and waste is solved, the empty beverage bottle is sent to the annular hub plate 102 in the device mounting shell 1 through the feeding conveyor belt 2, then the motor 103 drives the transmission rotating rod 104 to rotate, so that the push plate 105 connected outside the transmission rotating rod 104 can rotate, and the empty beverage bottle is pushed into the lifting supporting plate 108 above by the cooperation of the fixed fence 106, then the first cylinder 107 pushes the lifting supporting plate 108 to make it rise to make the beverage bottle mouth close to the liquid filling port 504 above.
[0026] The embodiment of the utility model is described in detail in combination with the drawings above, but the utility model is not limited to the above-mentioned embodiment, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.
Claims
1. Precise filling device for liquid beverage processing, comprising a device mounting housing (1); characterized in that: It also includes the push plate (105) and accurate filling positioning assembly; the inside left side of the device installation shell (1) is provided with a feeding conveyor belt (2); the inside right side of the device installation shell (1) is provided with a discharging conveyor belt (3); the outer side of the feeding conveyor belt (2) and the discharging conveyor belt (3) is provided with a surrounding fence (4); the top end of the device installation shell (1) is provided with a beverage storage box (5); the accurate filling positioning assembly is arranged below the beverage storage box (5); the inner wall of the bottom end of the device installation shell (1) is fixedly connected with an inner support rod (101); the upper end of the inner support rod (101) is fixedly connected with an annular hub plate (102); the bottom end of the device installation shell (1) is provided with a motor (103).
2. The precision filling device for liquid beverage processing of claim 1, wherein: The output shaft of the motor (103) is connected with a transmission rotating rod (104) through the annular hub plate (102); the outer end of the transmission rotating rod (104) is fixedly connected with a push plate (105).
3. The precision filling device for liquid beverage processing of claim 2, wherein: The upper end of the annular hub plate (102) is fixedly connected with a fixed fence (106); the bottom end of the device installation shell (1) is provided with a first air cylinder (107); the output end of the first air cylinder (107) is fixedly connected with a lifting supporting plate (108).
4. The precision filling device for liquid beverage processing of claim 1, wherein: The accurate filling positioning assembly comprises a cavity groove (501), a lifting T-shaped plate (502), an extension hose (503), a liquid filling port (504), an L-shaped connecting plate (505), a connecting short plate (506), a positioning guide ring (507), a reset spring (508), a limiting lining plate (509) and a second air cylinder (510); the inside of the device installation shell (1) is provided with a cavity groove (501); the inner wall of the cavity groove (501) is provided with a sliding groove; the inside of the sliding groove is slidably connected with a lifting T-shaped plate (502); the lower end of the beverage storage box (5) is provided with a flow valve; the lower end of the flow valve is connected with an extension hose (503).
5. The precision filling device for liquid beverage processing of claim 4, wherein: The extension hose (503) is connected with a liquid filling port (504) through the lifting T-shaped plate (502); the liquid filling port (504) is arranged directly above the lifting supporting plate (108); the side end of the lifting T-shaped plate (502) is fixedly connected with an L-shaped connecting plate (505).
6. The precision filling device for liquid beverage processing of claim 5, wherein: The lower end of the L-shaped connecting plate (505) is fixedly connected with a connecting short plate (506); the lower end of the connecting short plate (506) is fixedly connected with a positioning guide ring (507); the inner side of the positioning guide ring (507) is hingedly connected with a limiting lining plate (509).
7. The precision filling device for liquid beverage processing of claim 6, wherein: The inner side of the connecting short plate (506) is provided with a reset spring (508); the reset spring (508) is connected to the side end of the limiting lining plate (509); the bottom end of the cavity groove (501) is provided with a second air cylinder (510); the output end of the second air cylinder (510) is fixedly connected to the bottom end of the lifting T-shaped plate (502).