Semi-closed tubular aluminum profile heat treatment device
By designing a heat treatment device with a conveyor belt and heating cylinder, and employing a clamping mechanism and dual heating method, the problems of continuous heat treatment and unstable clamping of tubular aluminum profiles in the existing technology have been solved, achieving efficient and uniform heat treatment results.
Patent Information
- Application Number
- CN202520324090.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing heat treatment equipment cannot perform continuous heat treatment on tubular aluminum profiles, and the clamping and fixing effect is poor, causing the tubular aluminum profiles to loosen during processing, which affects the heat treatment effect and efficiency.
A heat treatment device including a conveyor belt and a heating cylinder was designed. The device uses a clamping mechanism to stably hold the tubular aluminum profile and achieves continuous heat treatment through the conveyor belt. The device combines internal heating coils and external electric heating tubes for dual heating to ensure temperature uniformity.
It enables continuous heat treatment of tubular aluminum profiles, improves the efficiency and stability of heat treatment, adapts to tubular aluminum profiles of different sizes, reduces clamping stress damage, and ensures the uniformity of heat treatment and the quality of finished products.
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Figure CN223951096U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium alloy production and processing technical field, concretely relates to a kind of semi-closed tubular aluminium alloy heat treatment device. BACKGROUND
[0002] In order to obtain the final finished product aluminum profile, the aluminum profile obtained after extrusion molding needs to be heat treated, and the heat treatment is directly related to the quality of the finished product aluminum profile, including the advantages and disadvantages of compression, tensile properties and the stability of its internal structure. The heat treatment of tubular aluminum profile needs to use heat treatment device, but the existing heat treatment device cannot continuously heat treat and process tubular aluminum profile, and the heat treatment efficiency is low, which affects the tubular aluminum profile production mechanism. In addition, the tubular aluminum profile needs to be clamped and fixed before heat treatment. The clamping effect of the clamping mechanism in the existing heat treatment device is not good, which causes the tubular aluminum profile to be often loosened from the clamping and fixing device. The effect of tubular aluminum profile heat treatment is affected. SUMMARY
[0003] To solve the prior art problems, the utility model provides a kind of semi-closed tubular aluminium alloy heat treatment device, including the conveying belt 1 and heating cylinder 2 for conveying tubular aluminium profile 3;The conveying belt 1 traverses the heating cylinder 2;
[0004] The conveying belt 1 is tensioned on two transmission rollers 10, and the two ends of the transmission roller 10 are hinged on the corresponding two bearing seats 11;
[0005] The conveying belt 1 is provided with a clamping mechanism for clamping tubular aluminum profile, the clamping mechanism includes two clamping assemblies, each clamping assembly includes two first clamping pieces 10, a second clamping piece 11 that can move up and down and a support block 12, and a certain angle is formed between the two first clamping pieces 10;The second clamping piece 11 and the two first clamping pieces 10 are coaxial at a point, and the two first clamping pieces 10 are provided with telescopic supporting pieces 13, and the second clamping piece 10 and the first clamping piece 11 are provided with arc pieces 14 at the ends close to each other;The arc piece 14 is rotationally connected with the second clamping piece 11 and the first clamping piece 10;One side of the support block 12 is rotationally connected below the mounting frame 15, the two first clamping pieces 10 are fixedly connected with the support block 12, and the two first clamping pieces 10 are symmetrical about the rotation axis of the support block 12;The bottom of the support block 12 is fixedly arranged on the top of the conveying belt;
[0006] The conveying belt 1 is also fixedly provided with a heating coil 4, the heating coil 4 is helical, and the heating coil 4 passes through the inside of the tubular aluminum profile 3;The inside of the heating cylinder 2 is provided with a plurality of electric heating pipes 20.
[0007] Further, the conveyor belt 1 is tensioned on two transmission rollers 10, the two ends of the transmission rollers 10 are hinged on two corresponding bearing housings 11.
[0008] Further, the first clamping piece 10 comprises a support rod 16 fixed with the support block 12, the support piece 13 is sleeved with one end of the support rod 16 away from the support block 12, the circular arc piece 14 is rotationally connected with the support piece 13, and the outer surface of the support rod 16 is provided with threads.
[0009] Further, the outer side wall of the support piece 13 is provided with a jackscrew 17 penetrating through, the jackscrew 17 is threadedly connected with the support piece 13, and the jackscrew 17 abuts against the support rod 16.
[0010] Further, the second clamping piece 11 comprises a pressing rod 18 threadedly connected with the mounting frame 15, the pressing rod 18 is vertically arranged on the support block 12, and the circular arc piece 14 is rotationally connected with the pressing rod 18.
[0011] Further, the upper end surface of the pressing rod 18 is fixed with a rotating rod 19, the two ends of the rotating rod 19 are symmetrical about the pressing rod 18, and the upper end surface of one end of the rotating rod 19 is further fixed with a rotating handle 190.
[0012] Further, the plurality of electric heating pipes 21 are all fixed on the inner wall of the heating cylinder 2, and the plurality of electric heating pipes 21 are arranged in a ring shape in the interior of the heating cylinder 2.
[0013] The beneficial effects of the present application
[0014] The present application can realize the continuous heat treatment and processing of the aluminum profile by conveying the tubular aluminum profile to the heating cylinder through the conveying belt, and conveying the tubular aluminum profile out of the heating cylinder after the heat treatment.
[0015] The two clamping assemblies each comprising two first clamping pieces and one second clamping piece are arranged to clamp the two ends of the tubular aluminum profile in a similar "pin" shape, thereby ensuring the stability of the tubular aluminum profile during heat treatment and processing.
[0016] The utility model discloses a heating coil is passed through the inside of tubular aluminium profile and makes several electric heating tubes surround the periphery of tubular aluminium profile, and then can realize the heat treatment processing of tubular aluminium profile through the heating coil after electrification and the electric heating tube after electrification simultaneously, improves the efficiency of the heat treatment processing of tubular aluminium profile, and makes the temperature of the heat treatment of tubular aluminium profile each part basically keep consistent simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 A half -closed tubular aluminium profile heat treatment device's structural diagram is provided for the utility model embodiment;
[0018] Fig. 2 The structure diagram of the heating cylinder cross section is provided for the utility model embodiment;
[0019] Fig. 3 The structure diagram of the clamping assembly is provided for the utility model embodiment;
[0020] Figure legend: 1-conveyer belt;10-first clamping piece;11-second clamping piece;12-supporting block;13-supporting piece;14-arc piece;15-mounting frame;16-supporting rod;17-top wire;18-pressing rod;19-rotating lever;190-rotating handle;2-heating cylinder;20-electric heating tube;3-tubular aluminium profile;4-heating coil;50-driving roller;51-bearing seat. DETAILED DESCRIPTION
[0021] The technical scheme in the utility model embodiment will be described clearly and completely below in combination with the drawings in the utility model embodiment.
[0022] As Figs. 1-3 The utility model discloses a half -closed tubular aluminium profile heat treatment device, including the conveyer belt 1 and heating cylinder 2 for conveying tubular aluminium profile 3, the conveyer belt 1 is transverse heating cylinder 2, the conveyer belt 1 is taut on two driving rollers 50, and the both ends of the driving roller 10 are hinged on the corresponding two bearing seats 51, the conveyer belt 1 is provided with the clamping mechanism for clamping tubular aluminium profile, and the clamping mechanism includes two clamping assemblies,
[0023] The heat treatment device of the utility model can realize the heat treatment processing of tubular aluminium profile.
[0024] Each clamping assembly comprises two first clamping pieces 10, one second clamping piece 11 capable of moving up and down, and a support block 12, and the two first clamping pieces 10 form a certain angle; the second clamping piece 11 and the two first clamping pieces 10 have their axes intersecting at a point, and the two first clamping pieces 10 are each provided with a telescopic support piece 13.
[0025] The embodiment can achieve the following effects through the above arrangement: the tubular aluminum profile is placed between the two clamping assemblies, one end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on one side, and the other end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on the other side, so that the clamping effect on the tubular aluminum profile is more stable. Meanwhile, by changing the telescopic length of the two first clamping pieces and the movement position of the second clamping piece, the principle of three points determining a circle is used to clamp tubular aluminum profiles of different sizes.
[0026] The end of the second clamping piece 11 and the end of the first clamping piece 10 close to each other are each provided with a circular arc piece 14; the circular arc piece 14 is rotationally connected with the second clamping piece 11 and the first clamping piece 10;
[0027] The embodiment can achieve the following effects through the above arrangement: the tubular aluminum profile is placed between the two clamping assemblies, one end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on one side, and the other end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on the other side, so that the clamping effect on the tubular aluminum profile is more stable. Meanwhile, by changing the telescopic length of the two first clamping pieces and the movement position of the second clamping piece, the principle of three points determining a circle is used to clamp tubular aluminum profiles of different sizes.
[0028] One side surface of the support block 12 is rotationally connected below the mounting frame 15, the two first clamping pieces 10 are fixedly connected with the support block 12, and the two first clamping pieces 10 are symmetric about the rotation axis of the support block 12; the bottom of the support block 12 is fixedly arranged on the top of the conveying belt 1;
[0029] The embodiment can achieve the following effects through the above arrangement: the tubular aluminum profile is placed between the two clamping assemblies, one end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on one side, and the other end of the tubular aluminum profile is supported by the two first clamping pieces and the second clamping piece on the other side, so that the clamping effect on the tubular aluminum profile is more stable. Meanwhile, by changing the telescopic length of the two first clamping pieces and the movement position of the second clamping piece, the principle of three points determining a circle is used to clamp tubular aluminum profiles of different sizes.
[0030] The conveying belt 1 is also fixedly provided with a heating coil 4, the heating coil 4 is in a spiral shape, and the heating coil 4 passes through the inside of the tubular aluminum profile 3; the inside of the heating cylinder 2 is provided with a plurality of electric heating pipes 20. The plurality of electric heating pipes 20 are fixedly arranged on the inner wall of the heating cylinder 2, and the plurality of electric heating pipes 20 are arranged in a ring shape in the inside of the heating cylinder 2.
[0031] This embodiment, through the aforementioned setup, allows the heating coil to pass through the interior of the tubular aluminum profile. After the profile is clamped and fixed by a clamping mechanism, once the profile is transferred into the heating cylinder, the heating coil is energized. The energized coil begins to heat up, subsequently heating the hollow structure inside the tubular aluminum profile. Heat is evenly transferred from the inside to the outside of the profile. Simultaneously, several electric heating elements are activated. Since these elements surround the tubular aluminum profile, their operation heats the exterior, ensuring even heat transfer from the outside to the inside. This improves the efficiency of the heat treatment process and ensures that the temperature of each part of the profile remains relatively consistent after heat treatment.
[0032] In this embodiment, the first clamping member 10 includes a support rod 16 fixed to the support block 12, a support member 13 is sleeved with the end of the support rod 16 away from the support block 12, an arc plate 14 is rotatably connected to the support member 13, the outer surface of the support rod 16 is threaded, and the support member 13 is threadedly connected to the support rod 16.
[0033] This embodiment allows for stepless adjustment of the length of the support rod extending from the support member, enabling the clamping of tubular aluminum profiles of different sizes. This improves the practicality of the clamping device and expands the range of sizes of tubular aluminum profiles it can clamp.
[0034] In this embodiment, a set screw 17 is provided through the outer side wall of the support member 13. The set screw 17 is threadedly connected to the support member 13 and abuts against the support rod 16.
[0035] This embodiment allows for clamping of the support rod by tightening the set screw using friction, thereby limiting the extension distance of the support rod and maintaining a certain extension length. This enables clamping of tubular aluminum profiles of specific sizes, thus achieving adjustment of the support member's length.
[0036] In this embodiment, the second clamping member 11 includes a clamping rod 18 that is threadedly connected to the mounting bracket 15, the clamping rod 18 is vertically supported by the support block 12, and the arc plate 14 is rotatably connected to the clamping rod 18.
[0037] This embodiment enables the second clamping member to be rotated and moved downward when the clamping rod is used to clamp the tubular aluminum profile, so that the arc plate cooperates with the tubular aluminum profile and the tubular aluminum profile is clamped and fixed by the clamping force.
[0038] In this embodiment, a rotating rod 19 is fixed to the upper end face of the clamping rod 18. The two ends of the rotating rod 19 are symmetrical about the clamping rod 18. A handle 190 is also fixed to the upper end face of one end of the rotating rod 19.
[0039] The embodiment is provided with a rotating lever and a rotating handle, so that when the pressing rod is rotated to move up and down, the rotating lever and the rotating handle can be used to apply force, thereby increasing the force applying arm and making the rotating pressing rod easier to rotate, and facilitating the operation of the operator.
[0040] In the embodiment, the plurality of electric heating pipes 20 are fixed on the inner wall of the heating cylinder 2, and the plurality of electric heating pipes 20 are arranged in a ring shape in the interior of the heating cylinder 2.
[0041] Finally, it should be pointed out that the above only describes the specific embodiments of the present application in detail. However, the present application is not limited to the above described specific embodiments. The equivalent modifications and substitutions of the present application made by those skilled in the art are also within the scope of the present application. Therefore, all equivalent transformations and modifications made without departing from the spirit and scope of the present application are also included in the scope of the present application.
Claims
1. A semi-closed tubular aluminum profile heat treatment device, characterized in that: it comprises a conveying belt (1) for conveying the tubular aluminum profile (3) and a heating cylinder (2); the conveying belt (1) crosses the heating cylinder (2); the conveying belt (1) is provided with a clamping mechanism for clamping the tubular aluminum profile, the clamping mechanism comprises two clamping assemblies, each clamping assembly comprises two first clamping pieces (10), an up-down movable second clamping piece (11) and a support block (12), and the two first clamping pieces (10) form an included angle; the second clamping piece (11) and the two first clamping pieces (10) are coaxial at a point, the two first clamping pieces (10) are each provided with a telescopic support piece (13), the second clamping piece (11) and the first clamping piece (10) are each provided with a circular arc piece (14) at the end close to each other; the circular arc piece (14) is rotationally connected with the second clamping piece (11) and the first clamping piece (10); one side surface of the support block (12) is rotationally connected below a mounting frame (15), the two first clamping pieces (10) are fixedly connected with the support block (12), and the two first clamping pieces (10) are symmetric about the rotation axis of the support block (12); the bottom of the support block (12) is fixedly arranged on the top of the conveying belt (1); a heating coil (4) is also fixedly arranged on the conveying belt (1), the heating coil (4) is in a spiral shape, and the heating coil (4) passes through the inside of the tubular aluminum profile (3); the inside of the heating cylinder (2) is provided with a plurality of electric heating pipes (20).
2. The semi-closed tubular aluminum profile heat treatment device according to claim 1, characterized in that: the conveying belt (1) is tensioned on two transmission rollers (50), and the two ends of the transmission roller (50) are hingedly connected to corresponding bearing seats (51).
3. The semi-closed tubular aluminum profile heat treatment device according to claim 1, characterized in that: the first clamping piece (10) comprises a support rod (16) fixed with the support block (12), the support piece (13) is sleeved with the support rod (16) away from the support block (12), the circular arc piece (14) is rotationally connected with the support piece (13), and the support rod (16) is externally threaded, and the support piece (13) is threadedly connected with the support rod (16).
4. The semi-closed tubular aluminum profile heat treatment device according to claim 3, characterized in that: a jackscrew (17) is throughly arranged on the outer side wall of the support piece (13), the jackscrew (17) is threadedly connected with the support piece (13), and the jackscrew (17) abuts against the support rod (16).
5. The semi-closed tubular aluminum profile heat treatment device according to claim 1, characterized in that: The second clamping piece (11) comprises a pressing rod (18) which is threadedly connected with the mounting frame (15), the pressing rod (18) is vertically arranged with a supporting block (12), and the circular arc piece (14) is rotationally connected with the pressing rod (18).
6. The device for heat treatment of semi-closed tubular aluminum profile according to claim 5, characterized in that: The upper end surface of the pressing rod (18) is fixed with a rotating rod (19), the two ends of the rotating rod (19) are symmetrical about the pressing rod (18), and the upper end surface of one end of the rotating rod (19) is further fixed with a rotating handle (190).
7. The device for heat treatment of semi-closed tubular aluminum profile according to claim 1, characterized in that: The plurality of electric heating pipes (20) are fixed on the inner wall of the heating cylinder (2), and the plurality of electric heating pipes (20) are arranged in a ring shape in the interior of the heating cylinder (2).