Novel sterculia eye machine for clothes production
By combining ultrasonic cutter and hot-melt device, the problem of fuzz and yarn pulling when processing easily pulled fabrics is solved by traditional eyelet machines, achieving high-precision cutting and sealing, and improving the quality and stability of finished products.
Patent Information
- Application Number
- CN202520422658.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
When processing fabrics prone to yarn pull, traditional eyelet machines often produce fuzzy edges after cutting the eyelet holes, and the fabric is not securely fixed, resulting in a decline in the appearance quality of the finished product, fabric damage, and frequent yarn pulls.
The fabric is cut with high-frequency vibration using an ultrasonic cutter, and the edges of the eye holes are instantly heated and melted to seal them using a hot-melt device. The stability of the fabric is improved by auxiliary positioning and fixing devices, including an infrared rangefinder to detect the fabric thickness and adjust the fixing parameters, and a servo motor to control the pressure of the pressure plate.
It achieves high-precision cutting, reduces burr issues, lowers the scrap rate of finished products and the risk of customer complaints, adapts to various materials and fabrics, avoids yarn pulling, and improves the appearance of finished products and processing stability.
Smart Images

Figure CN223951371U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to clothing production equipment technical field, concretely is a novel clothes production with eyelet machine. BACKGROUND
[0002] It is known that in modern clothing production, the eyelet machine is an important device for making buttonhole process. However, the traditional eyelet machine has many problems in the processing process, especially when dealing with the fabric prone to yarn pulling.
[0003] After the traditional eyelet machine cuts the eyelet hole, the edge is easy to produce the whisker, and the appearance quality of the finished product is affected. This whisker not only reduces the product's beauty, but also may further pull the fiber in subsequent use, resulting in fabric damage. In the processing process, due to the unfirm fixation of the fabric or the large pulling force of the cutter on the fabric, the fabric is easy to slide or yarn pulling phenomenon, which not only increases the risk of finished product piece, but also may cause customer complaints and damage the reputation of the enterprise. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides a novel clothes production with eyelet machine.
[0006] (II) technical scheme
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme: a novel clothes production with eyelet machine, including eyelet machine body, machine base, sliding seat, hot melting device, auxiliary positioning device and auxiliary fixing device, the bottom wall of the eyelet machine body is installed with the machine base, the top end of the machine base is slidably installed with the sliding seat, the top end of the sliding seat is provided with a rectangular groove, the middle lower end of the eyelet machine body is installed with the first electric telescopic rod, the output end of the first electric telescopic rod is installed with the ultrasonic cutter, the top wall rear end of the sliding seat is installed with the L type seat, the top wall of the L type seat is symmetrically installed with two groups of second electric telescopic rods, the output end of the second electric telescopic rod is installed with the fixed frame, two groups of fixed frames are located above the left and right ends of the rectangular groove respectively, the hot melting device includes mounting seat, third electric telescopic rod, hot melting rod and heating wire, the bottom wall of the eyelet machine body is installed with the mounting seat, the bottom wall of the mounting seat is installed with the third electric telescopic rod, the bottom end output end of the third electric telescopic rod is installed with the hot melting rod, the hot melting rod is installed with the heating wire, the front end side wall of the eyelet machine body is installed with the control panel, the side wall of the eyelet machine body is installed with the auxiliary positioning device, and the top wall of the sliding seat is installed with the auxiliary fixing device.
[0008] Further, the utility model improves, the auxiliary positioning device includes infrared range finder, infrared range finder installs in the lateral wall of phoenix eye machine body.
[0009] Further, the utility model improves, the auxiliary fixing device fixed frame, threaded rod, sliding block, connecting plate, pressing plate and drive motor, the top wall rear end of sliding seat is symmetrically installed with two groups fixed frame with front opening, rotating installation has the fixed frame in threaded rod, the top end of threaded rod is installed with drive motor through fixed frame, threaded installation has sliding block to threaded rod, the connecting plate is installed to sliding block lateral wall, the bottom wall fixed mounting of connecting plate has pressing plate.
[0010] Further, the utility model improves, the top wall of sliding seat installs the limit stop, limit stop and sliding seat are detachable design.
[0011] Further, the utility model improves, the pressing plate is T type design.
[0012] Further, the utility model improves, the heating wire spiral installation is in the inner chamber of hot melting pole.
[0013] Further, the utility model improves, drive motor is servo motor.
[0014] Further, the utility model improves, the ultrasonic cutter and hot melting pole are staggered design.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a novel phoenix eye machine for clothes production has the following beneficial effects:
[0017] The novel phoenix eye machine for clothes production, through the setting of ultrasonic cutter and hot melting device, the high frequency vibration characteristics of ultrasonic cutter can realize high precision cutting, the use of ultrasonic cutter further reduces the pulling force to fabric, significantly reduces the risk of finished product piece, hot melting device carries out instantaneous heating treatment to the edge of phoenix eye hole, makes fiber melt and close, completely solves the problem that traditional phoenix eye machine is easy to produce after processing, this not only improves the appearance of finished product, also reduces the possibility of customer complaint.
[0018] The novel clothes production tuck press, through the setting of the auxiliary positioning device and the auxiliary fixing device, the infrared range finder can detect different thickness of the fabric, and adjust the auxiliary fixing parameters according to the detection result, so that the equipment can adapt to the thin, thick or larger elastic fabric, the design of the auxiliary fixing device is flexible, the pressure of the pressing plate can be accurately controlled through the driving motor, and the auxiliary fixing device is suitable for various materials of the fabric, including the knitted fabric, the lace and the like which are easy to draw yarn and deform, the phenomenon of drawing yarn caused by the fabric displacement is avoided, the fabric can always keep a stable state in the processing process, and the waste rate caused by sliding, displacement or deformation is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a first angle three-dimensional structure schematic view of the utility model;
[0020] Figure 2 It is a second angle three-dimensional structure schematic view of the utility model; Figure 1 It is an enlarged structure schematic view of the partial A of the utility model;
[0021] Figure 3 It is a second angle three-dimensional structure schematic view of the utility model;
[0022] Figure 4 It is a half cut three-dimensional structure schematic view of the utility model hot melting rod.
[0023] In the drawing: 1, tuck press body; 2, machine base; 3, sliding base; 4, rectangular groove; 5, first electric telescopic rod; 6, ultrasonic cutter; 7, L-shaped seat; 8, second electric telescopic rod; 9, fixed frame; 10, mounting seat; 11, third electric telescopic rod; 12, hot melting rod; 13, heating wire; 14, infrared range finder; 15, fixed frame; 16, threaded rod; 17, sliding block; 18, connecting plate; 19, pressing plate; 20, driving motor; 21, limiting plate. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0025] Please refer to Figures 1-4The utility model provides a novel clothes production with phoenix eye machine, including phoenix eye machine body 1, machine base 2, sliding seat 3, hot melting device, auxiliary positioning device and auxiliary fixing device, the bottom wall of phoenix eye machine body 1 is installed machine base 2, the top end of machine base 2 is installed sliding seat 3, the top end of sliding seat 3 is equipped with rectangular groove 4, the middle lower end of phoenix eye machine body 1 is installed first electric telescopic link 5, the output of first electric telescopic link 5 is installed ultrasonic cutter 6, the top wall rear end of sliding seat 3 is installed L type seat 7, the top wall of L type seat 7 is installed two groups of second electric telescopic link 8, the output of second electric telescopic link 8 is installed fixed frame 9, and two groups of fixed frame 9 are located the top of the left and right ends of rectangular groove 4 respectively, and the hot melting device includes mounting seat 10, third electric telescopic link 11, hot melting rod 12 and heating wire 13, the bottom wall of phoenix eye machine body 1 is installed mounting seat 10, the bottom wall of mounting seat 10 is installed third electric telescopic link 11, the bottom end output of third electric telescopic link 11 is installed hot melting rod 12, and hot melting rod 12 is installed heating wire 13 in, the front end side wall of phoenix eye machine body 1 is installed control panel, the side wall of phoenix eye machine body 1 is installed auxiliary positioning device, and the top wall of sliding seat 3 is installed auxiliary fixing device, in the embodiment, when using, the fabric needing processing is placed on the top of rectangular groove 4 on sliding seat 3, ensures that the fabric is flat and has no wrinkle, sets up processing parameters including hot melting temperature, ultrasonic cutter 6 amplitude and frequency, electric telescopic link's working stroke etc. through control panel, first second electric telescopic link 8 its output end drives fixed frame 9 to move down, and the left and right ends of fabric are tightly pressed on the top of rectangular groove 4, and the design of fixed frame 9 can effectively prevent the displacement of fabric during processing, thereby avoiding the phenomenon of drawing yarn, then through the sliding of phoenix eye machine body 1 and sliding seat 3, the fabric is processed, (the sliding of sliding seat 3 is the technology known to the person skilled in the art, and here is not specifically described), after processing, sliding seat 3 drives fabric to move to the just below ultrasonic cutter 6, first electric telescopic link 5 starts, drives ultrasonic cutter 6 to move down to the surface of fabric, starts cutting phoenix eye hole, ultrasonic cutter 6 realizes accurate cutting through high-frequency vibration, reduces the damage to easy drawing fabric, simultaneously ensures that the incision edge is smooth, after cutting, sliding seat 3 slides to the just below hot melting rod 12, third electric telescopic link 11 starts, drives hot melting rod 12 to drop to the edge inside phoenix eye hole, and the heating wire 13 in hot melting rod 12 generates high temperature, and the edge of phoenix eye hole is treated instantaneously, makes fiber melt and close, thereby thoroughly eliminates the problem of hair, cooperates with the sliding of sliding seat 3, and the hair in phoenix eye hole is eliminated, and auxiliary positioning device is used to preliminarily position fabric before processing, and then auxiliary fixing device provides additional stability for sliding seat 3 during processing, avoids the error caused by equipment running vibration.
[0026] Preferably, in this embodiment, the auxiliary positioning device includes an infrared distance meter 14 mounted on the side wall of the phoenix eye machine body 1. The infrared distance meter 14 can detect the thickness of the fabric, facilitating the auxiliary positioning device to assist in fixing the fabric.
[0027] Preferably, in this embodiment, the auxiliary fixing device includes a fixed frame 15, a threaded rod 16, a sliding block 17, a connecting plate 18, a pressing plate 19, and a driving motor 20. Two fixed frames 15 with front openings are symmetrically installed on the top wall of the sliding seat 3. The threaded rod 16 is rotatably installed in the fixed frame 15. The driving motor 20 is installed at the top end of the threaded rod 16. The sliding block 17 is threadedly installed on the threaded rod 16. The connecting plate 18 is installed on the side wall of the sliding block 17. The pressing plate 19 is fixedly installed on the bottom wall of the connecting plate 18. The operator places the fabric to be processed on the sliding seat 3, ensuring that the fabric is flat and the position meets the processing requirements. The driving motor 20 is started automatically or manually through the control panel. The driving motor 20 drives the threaded rod 16 to rotate. Since the threaded rod 16 is threadedly connected with the sliding block 17, the sliding block 17 moves downward along the track in the fixed frame 15. The sliding block 17 drives the pressing plate 19 to move downward synchronously through the connecting plate 18, gradually approaching the surface of the fabric. When the pressing plate 19 contacts the fabric, a certain pressure is continuously applied downward to firmly fix the fabric in the rectangular groove 4 of the sliding seat 3. At this time, the fabric is completely restricted and cannot be displaced due to equipment operation or improper operation, reducing the problem of yarn pulling or other issues caused by instability.
[0028] Preferably, in this embodiment, the top wall of the sliding seat 3 is installed with a limiting plate 21. The limiting plate 21 and the sliding seat 3 are designed to be detachable. Since the limiting plate 21 and the sliding seat 3 are designed to be detachable, the position of the limiting plate 21 can be flexibly adjusted according to the width of different fabrics. This design is suitable for processing various specifications of fabrics, avoiding the problem of inapplicability caused by fixed limiting.
[0029] Preferably, in this embodiment, the pressing plate 19 is designed in a T shape. The T-shaped pressing plate 19 has a larger bottom contact area, which can uniformly distribute the pressure to the surface of the fabric. This design can effectively prevent the fabric from slipping or deforming during processing, especially for thin, soft, or easily yarn-pulling fabrics.
[0030] Preferably, in this embodiment, the heating wire 13 is spirally installed in the inner cavity of the hot melting rod 12. By spirally installing the heating wire 13 in the inner cavity of the hot melting rod 12, the heat can be uniformly distributed along the length direction of the hot melting rod 12. This design ensures the consistency of the surface temperature of the hot melting rod 12, avoiding the problem of uneven processing quality caused by local overheating or temperature inconsistency, thereby improving the effect of hot melting treatment.
[0031] Preferably, in the embodiment, the driving motor 20 is a servo motor, which has high-precision positioning and speed control capability, and can accurately adjust the moving distance and speed of the sliding block 17, and such characteristics ensure that the pressure applied by the pressing plate 19 when fixing the fabric is uniform and stable, avoiding processing problems caused by excessive or insufficient pressure.
[0032] Preferably, in the embodiment, the ultrasonic cutter 6 and the hot melting rod 12 are staggered, which fully utilizes the space at the bottom of the machine body 1, and reasonably distributes the ultrasonic cutter 6 and the hot melting rod 12, avoiding direct overlap or conflict of the two, and such compact design not only reduces the overall volume of the equipment, but also facilitates maintenance and operation.
[0033] In order to explain the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects that can be achieved, etc. of the present application, the specific embodiments listed below are combined with the drawings for detailed description. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0034] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A novel pantograph machine for producing new clothes, comprising a pantograph machine body (1), a machine base (2), a sliding seat (3), a hot melting device, an auxiliary positioning device and an auxiliary fixing device, characterized in that: The bottom wall of the peephole machine body (1) is provided with the machine base (2), the top end of the machine base (2) is provided with the sliding seat (3), the top end of the sliding seat (3) is provided with a rectangular slot (4), the middle lower end of the peephole machine body (1) is provided with a first electric telescopic rod (5), the output end of the first electric telescopic rod (5) is provided with an ultrasonic cutter (6), the top wall rear end of the sliding seat (3) is provided with an L-shaped seat (7), the top wall of the L-shaped seat (7) is provided with two groups of second electric telescopic rods (8) in a symmetrical manner, the output end of the second electric telescopic rod (8) is provided with a fixing frame (9), and two groups of the fixing frame (9) are located above the left and right ends of the rectangular slot (4) respectively, the hot melting device comprises a mounting seat (10), a third electric telescopic rod (11), a hot melting rod (12) and a heating wire (13), the bottom wall of the peephole machine body (1) is provided with the mounting seat (10), the bottom wall of the mounting seat (10) is provided with the third electric telescopic rod (11), the bottom end output end of the third electric telescopic rod (11) is provided with the hot melting rod (12), and the hot melting rod (12) is provided with the heating wire (13) inside, the front end side wall of the peephole machine body (1) is provided with a control panel, the side wall of the peephole machine body (1) is provided with the auxiliary positioning device, and the top wall of the sliding seat (3) is provided with the auxiliary fixing device.
2. A novel pantograph machine for garment production as claimed in claim 1, wherein: The auxiliary positioning device comprises an infrared range finder (14), and the infrared range finder (14) is installed on the side wall of the peephole machine body (1).
3. The novel pantograph machine for producing clothes according to claim 2, characterized in that: The auxiliary fixing device comprises a fixing frame (15), a threaded rod (16), a sliding block (17), a connecting plate (18), a pressing plate (19) and a driving motor (20), two groups of the fixing frame (15) with front openings are symmetrically installed at the rear end of the top wall of the sliding seat (3), the threaded rod (16) is rotatably installed in the fixing frame (15), the driving motor (20) is installed at the top end of the threaded rod (16) penetrating through the fixing frame (15), the threaded rod (16) is provided with the sliding block (17) in a threaded manner, the connecting plate (18) is installed on the side wall of the sliding block (17), and the pressing plate (19) is fixedly installed on the bottom wall of the connecting plate (18).
4. The novel pantograph machine for producing clothes according to claim 3, characterized in that: The top wall of the sliding seat (3) is provided with a limiting plate (21), and the limiting plate (21) and the sliding seat (3) are detachable.
5. The novel pantograph machine for producing clothes according to claim 4, characterized in that: The pressing plate (19) is of T-shaped design.
6. The novel pantograph machine for producing clothes according to claim 5, characterized in that: The heating wire (13) is spirally installed in the inner cavity of the hot melting rod (12).
7. The novel pantograph machine for garment production according to claim 6, characterized in that: The driving motor (20) is a servo motor.
8. The novel pantograph machine for producing clothes according to claim 7, characterized in that: The ultrasonic cutter (6) and the hot melting rod (12) are staggered.