Shaping equipment for fiber flannelette processing
By using steam rollers to perform wet heat treatment on the fabric, the problem of poor shaping effect in existing equipment is solved, and a highly efficient fabric shaping effect is achieved, while reducing the amount of water vapor used.
Patent Information
- Application Number
- CN202423109986.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing fiber fleece processing equipment relies solely on tensile force for shaping, which fails to eliminate internal stress in the fabric, resulting in poor shaping performance.
A steam setting device is used to treat the fabric with wet heat through steam rollers. Water vapor is evenly released through the steam holes on the steam rollers to set the fabric and keep it taut during the conveying process.
It significantly improves the setting effect, reduces the amount of water vapor used, and ensures that the fabric is not easily restored to its original shape after setting.
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Figure CN223951426U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cloth processing shaping equipment technical field, specifically is a kind of shaping equipment for fiber flannelette processing. BACKGROUND
[0002] The shaping equipment used in fiber flannelette processing is mainly a setting machine, which is a professional equipment for fabric processing and has a wide application in the textile industry. The setting machine, also known as fabric setting equipment, processes the fabric by heating and pressure to make it present the desired shape, increase the fabric's aesthetic and physical properties.
[0003] The utility model discloses a cloth setting machine, it includes frame and the setting conveying roller of rotation connection on the frame, the frame is fixedly connected with the feeding roller, the frame is rotatably connected with the support, the support is connected with the guide roller that is parallel to each other, the guide roller is parallel to the feeding roller, angle adjusting mechanism is arranged between the frame and the support to adjust the angle between the frame and the support, the guide roller is provided with the limiting piece that limits cloth to slide horizontally along the guide roller, the angle between the support and the frame is adjusted by rotating the support, the guide roller above cloth is swung, the distance between the guide roller and the feeding roller is adjusted to meet the different needs of different cloth in tension when conveying and setting.
[0004] But the above structure only relies on tension to realize the setting work of cloth when using, there is no process to change the structure of fiber by heat energy to complete setting, cannot eliminate the stress in the stretching process of cloth, this makes cloth still possible to restore original shape after setting, makes the overall setting effect to be poor, therefore, aiming at the above problem, present a kind of shaping equipment for fiber flannelette processing. UTILITY MODEL CONTENTS
[0005] The utility model provides a kind of shaping equipment for fiber flannelette processing, the cloth processing shaping equipment is sent into steam setting box by feeding frame with continuous cloth, and keep cloth in tension state in the conveying process, cloth in the conveying process will drive steam roller to roll, and steam roller can uniformly emit from steam hole to the water vapor sent from outside, wet heat setting treatment is carried out to contacted cloth, can significantly improve setting effect, can also reduce the dosage of water vapor, solve the technical problem that part of equipment only relies on tension to realize the setting treatment of cloth in prior art, cannot eliminate internal stress, make setting effect poor.
[0006] The technical scheme adopted by the embodiment of the present application to solve the technical problems thereof is:
[0007] The utility model provides a kind of sizing equipment for fiber flannelette processing, including bottom plate, the middle part of its upper end surface is equipped with steam setting box, upper end surface front and back are equipped with feeding frame, steam roller is rotatably arranged in steam setting box, steam setting box is fed into by endless cloth through feeding frame, and cloth is kept in tension state in the process of conveying, while cloth will drive steam roller to roll in the process of conveying.The steam roller includes hollow cylinder shell, a plurality of groups of steam holes are arranged in array on the hollow cylinder shell, steam inlet shaft end and closed shaft end are rotatably connected with steam setting box at both ends of the hollow cylinder shell, steam roller can uniformly emit external water vapor from steam hole when rotating, and wet heat setting treatment is carried out on contacted cloth, which can significantly improve setting effect and reduce water vapor consumption.
[0008] In a possible implementation, the steam inlet shaft end is provided with a through hole communicating with the inside of the hollow cylinder shell, and the end thereof extends out of the steam setting box, which allows external water vapor to enter the hollow cylinder shell and then be uniformly emitted, and the closed shaft end is not provided with a through hole and serves as a support.
[0009] In a possible implementation, the steam setting box includes a box shell main body, rectangular cloth through slots are formed at both ends of the box shell main body, and cloth guide rods are rotatably arranged in the cloth through slots.
[0010] In a possible implementation, a sealing cover is fixedly arranged on the box shell main body and covers the steam inlet shaft end, a steam connecting pipe is sealingly connected to the sealing cover, and the end of the steam connecting pipe is connected to an external water vapor generator.
[0011] In a possible implementation, the feeding frame includes a portal frame, fixed electric rollers are mounted on the portal frame, a hydraulic cylinder is fixedly arranged at the top of the portal frame, a buffer frame is connected to the output shaft end of the hydraulic cylinder, movable electric rollers are mounted on the buffer frame, the hydraulic cylinder can drive the movable electric rollers to move close to the fixed electric rollers, the clamping force between the two can tension the cloth, and when conveying the cloth, the movable electric rollers and the fixed electric rollers work to rotate and pull the cloth forward.
[0012] In a possible implementation, the buffer frame comprises a frame plate connected with the output shaft of the hydraulic cylinder, sliding rods are arranged at both ends of the frame plate, the bottom end of the sliding rod is fixedly connected with the movable electric roller, the top end of the sliding rod is fixedly provided with an outwardly convex disc, a buffer tension spring is sleeved on the top of the sliding rod, and both ends of the buffer tension spring are fixedly connected with the disc and the frame plate; when the pressure applied by the movable electric roller is too large, the movable electric roller will move upward relative to the frame plate by overcoming the force of the buffer tension spring, so that the deformation of the cloth caused by excessive pressure is avoided.
[0013] In a possible implementation, a matching groove is formed in the portal, sliding guide blocks are fixedly arranged at both ends of the movable electric roller, and the sliding guide blocks are slidingly arranged in the matching groove; in this way, the movable electric roller will not deviate during the up-down movement of the movable electric roller in the form of sliding of the sliding guide blocks in the matching groove.
[0014] In a possible implementation, a steam outlet is formed at the top end of the box shell body, and an external interface matched with the steam outlet is arranged on the box shell body; in this way, the water vapor can be conveniently discharged and recycled.
[0015] In summary, the utility model has the following beneficial technical effects:
[0016] The cloth is continuously fed into the steam setting box through the feeding frame, and the cloth is kept in a tension state during the conveying process, so that the setting effect is ensured; the cloth drives the steam roller to roll during the conveying process, the steam roller uniformly discharges the water vapor from the steam holes, and the cloth in contact is subjected to the wet and hot setting treatment, so that the setting effect is significantly improved, and the water vapor consumption is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:
[0018] Figure 1 It is a whole structure schematic view of the utility model;
[0019] Figure 2 It is an internal structure schematic view of the steam setting box of the utility model;
[0020] Figure 3 It is a steam roller structure schematic view of the utility model;
[0021] Figure 4 It is a feeding frame structure schematic view of the utility model.
[0022] In the diagram: 1. Base plate; 2. Steam shaping box; 21. Box shell body; 22. Fabric channel; 23. Fabric guide rod; 24. Steam outlet; 25. Sealed cover; 26. Steam connection pipe; 3. Steam roller; 31. Hollow cylinder shell; 32. Steam hole; 33. Steam inlet shaft end; 34. Sealed shaft end; 4. Feeding rack; 41. Gantry; 42. Fixed electric roller; 43. Hydraulic cylinder; 44. Buffer rack; 441. Frame plate; 442. Sliding rod; 443. Buffer tension spring; 444. Sliding guide block; 445. Fitting groove; 45. Movable electric roller. Detailed Implementation
[0023] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows:
[0024] like Figure 1 - Figure 3 As shown in this embodiment, a setting device for processing fiber fleece fabric includes a base plate 1 with a steam setting box 2 located in the middle of its upper surface. Feeding racks 4 and a steam roller 3 are located at the front and rear ends of the upper surface. The steam roller 3 is rotatably mounted within the steam setting box 2. The feeding racks 4 continuously feed the fabric into the steam setting box 2, maintaining the fabric in a taut state during transport. Simultaneously, the fabric drives the steam roller 3 to rotate during transport. The steam roller 3 includes a hollow cylindrical shell 31 with several arrayed steam holes 32. Both ends of the hollow cylindrical shell 31 are respectively provided with an inlet shaft end 33 and a closed shaft end 34, rotatably connected to the steam setting box 2. When the steam roller 3 rotates, it can evenly disperse externally supplied water vapor through the steam holes 32, performing a wet heat setting treatment on the contacting fabric, significantly improving the setting effect while reducing the amount of water vapor used.
[0025] The steam inlet shaft end 33 has a through hole that connects to the interior of the hollow cylinder shell 31, and its end extends out of the steam shaping box 2. This opening allows external water vapor to enter the hollow cylinder shell 31 and then be evenly dispersed. The closed shaft end 34 does not have a through hole and is used to provide support.
[0026] like Figure 2 As shown, the steam shaping box 2 includes a box body 21, with rectangular fabric channels 22 at both ends. A guide rod 23 is rotatably installed in the fabric channel 22. The opening of the fabric channel 22 allows the fabric to be fed in and out, while the setting of the guide rod 23 can prevent the fabric from being damaged by rubbing against the opening of the fabric channel 22 during movement. In addition, a steam outlet 24 is opened at the top of the box body 21, and an external interface matching the steam outlet 24 is provided on the box body 21. The above structure can facilitate the discharge and recycling of water vapor.
[0027] like Figure 3As shown, the box shell body 21 is fixedly provided with a closed cover 25 covering the steam shaft end 33, and the closed cover 25 is closed connected with a steam connector 26, and the end of the steam connector 26 is connected with an external water vapor generator, and the above structure provides a necessary structure basis for the water vapor generator to deliver water vapor into the rotating steam roller 3.
[0028] As shown in the drawings, Figure 4 As shown, the feeding frame 4 includes a portal 41, on which a fixed electric roller 42 is installed, and a hydraulic cylinder 43 is fixedly arranged at the top of the portal 41, and the output shaft end of the hydraulic cylinder 43 is connected with a buffer frame 44, and the buffer frame 44 is installed with a movable electric roller 45, and the hydraulic cylinder 43 can drive the movable electric roller 45 to move close to the fixed electric roller 42, and the clamping force between the two can tension the cloth, and when the cloth is conveyed, the movable electric roller 45 and the fixed electric roller 42 work to rotate and pull the cloth to move forward.
[0029] Among them, the buffer frame 44 includes a frame plate 441 connected with the output shaft of the hydraulic cylinder 43, and sliding rods 442 are slidingly arranged at both ends of the frame plate 441, and the bottom end of the sliding rod 442 is fixedly connected with the movable electric roller 45, and the top end is fixedly provided with an outward convex disc, and a buffer tension spring 443 is sleeved on the top of the sliding rod 442, and the both ends of the buffer tension spring 443 are fixedly connected with the disc and the frame plate 441 respectively, when the pressure applied by the movable electric roller 45 is too large, it will overcome the force of the buffer tension spring 443 and move upward relative to the frame plate 441, to avoid the deformation of the cloth caused by excessive pressure.
[0030] In addition, in order to ensure the stability of the movable electric roller 45 during the up and down movement, a matching groove 445 is formed on the portal 41, and sliding guide blocks 444 are fixedly arranged at both ends of the movable electric roller 45, and the sliding guide blocks 444 are slidingly arranged in the matching groove 445, so that the movable electric roller 45 can slide in the matching groove 445, and the sliding guide blocks 444 can ensure that the movable electric roller 45 will not deviate during the up and down movement.
[0031] The use principle and use process of the utility model are as follows:
[0032] The feeding frame 4 continuously feeds the cloth into the steam setting box 2, and keeps the cloth in a tension state during the conveying process, to ensure the setting effect, and the specific performance is that the hydraulic cylinder 43 can drive the movable electric roller 45 to move close to the fixed electric roller 42, and the clamping force between the two can tension the cloth, and when the cloth is conveyed, the movable electric roller 45 and the fixed electric roller 42 work to rotate and pull the cloth to move forward.
[0033] In the process of conveying, the cloth can drive the steam roller 3 to roll and keep close contact with the cloth at all times, the steam roller 3 can uniformly send out the water vapor from the steam hole 32 when rotating, the water vapor is sent into the steam shaft end 33, the cloth in contact is subjected to the wet heat setting treatment, the setting effect can be obviously improved, and the water vapor consumption can be reduced.
[0034] In addition, the movable electric roller 45 is linked with the hydraulic cylinder 43 through the buffer frame 44, when the pressure applied by the movable electric roller 45 is too large, the movable electric roller 45 can overcome the force of the buffer tension spring 443 and move upward relative to the frame plate 441, so that the cloth is prevented from being deformed due to the excessive pressure.
[0035] Finally, it should be noted that: obviously, the above examples are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to enumerate all the implementation. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. A shaping device for processing fiber fleece, characterized in that, include: The base plate (1) has a steam shaping box (2) in the middle of its upper end face, and feeding racks (4) are provided at both ends of the upper end face; Steam roller (3) is rotated in steam shaping box (2); The steam roller (3) includes a hollow cylinder shell (31), which has several sets of steam holes (32) arranged in an array. The hollow cylinder shell (31) has a steam inlet shaft end (33) and a closed shaft end (34) respectively connected to the steam shaping box (2).
2. The shaping equipment for processing fiber fleece according to claim 1, characterized in that: The steam inlet shaft end (33) has a through hole that connects to the interior of the hollow cylindrical shell (31), and its end extends out of the steam shaping box (2). The closed shaft end (34) does not have a through hole.
3. The shaping equipment for processing fiber fleece according to claim 2, characterized in that: The steam shaping box (2) includes a box shell body (21), both ends of which are provided with rectangular fabric passages (22), and a guide rod (23) is rotatably arranged in the fabric passages (22).
4. The shaping equipment for processing fiber fleece fabric according to claim 3, characterized in that: A sealed cover (25) is fixedly installed on the main body (21) of the housing, covering the steam inlet shaft end (33). A steam pipe (26) is sealed and connected to the sealed cover (25). The end of the steam pipe (26) is connected to an external steam generator.
5. The shaping equipment for processing fiber fleece according to claim 1, characterized in that: The feeding rack (4) includes a gantry (41) on which a fixed electric roller (42) is installed. A hydraulic cylinder (43) is fixedly installed on the top of the gantry (41). A buffer frame (44) is connected to the output shaft end of the hydraulic cylinder (43). A movable electric roller (45) is installed on the buffer frame (44).
6. The shaping equipment for processing fiber fleece fabric according to claim 5, characterized in that: The buffer frame (44) includes a frame plate (441) connected to the output shaft of the hydraulic cylinder (43). Sliding rods (442) are slidably arranged at both ends of the frame plate (441). The bottom end of the sliding rod (442) is fixedly connected to the movable electric roller (45), and a protruding circular plate is fixedly arranged at its top end. A buffer spring (443) is sleeved on the top of the sliding rod (442). The two ends of the buffer spring (443) are fixedly connected to the circular plate and the frame plate (441) respectively.
7. The shaping equipment for processing fiber fleece fabric according to claim 6, characterized in that: The gantry (41) is provided with a mating groove (445), and the movable electric roller (45) is fixedly provided with sliding guide blocks (444) at both ends, and the sliding guide blocks (444) are slidably disposed in the mating groove (445).
8. The shaping equipment for processing fiber fleece according to claim 3, characterized in that: The top of the main body (21) of the casing is provided with a steam outlet (24), and the main body (21) of the casing is provided with an external interface that matches the steam outlet (24).
Citation Information
Patent Citations
Fabric setting machine
CN208362703U