Confluence blowdown structure and compressor system
By designing the manifold and control valve, multi-stage sewage discharge is concentrated into the sewage collection tank, solving the problems of repetitive arrangement and splashing in the existing technology, and improving the safety and reliability of small flow air compressors.
Patent Information
- Application Number
- CN202423249797.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The existing design of sewage discharge at the end of multi-stage compressors has problems of redundant arrangement and splashing, which affects safety and reliability.
The first and second control valves are connected by a manifold connector. Multi-stage sewage is collected into the sludge collection tank through coaxial and radial interfaces. It is controlled by electromagnetic or pneumatic valves. The low-pressure interface is a quick-connect structure, and the high-pressure interface is a threaded structure. The sludge collection tank is equipped with a silencer.
It enables centralized management of multi-stage sewage discharge, reduces the risk of equipment damage, has a simple structure, and is suitable for small-flow air compressors.
Smart Images

Figure CN223952741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a compressor pollution discharge structure field, especially in a kind of current collection pollution discharge structure and compressor system. BACKGROUND
[0002] In the end of multistage compression of compressor, usually there is arranged dirt collecting device, common design structure includes being arranged collecting device in the end of each stage of multistage compression, or the pollution of multistage is all inserted into a pollution barrel.The former design is separately managed to each stage rear end, safety, reliability is high, but there is repeated arrangement, the problem of inability centralized management;The design structure of latter stage lacks management to each stage pollution, since the pressure of each stage pollution is uneven, it is easy to occur spatter when being directly discharged into pollution barrel, damage equipment and affect production safety. SUMMARY
[0003] In order to overcome the above-mentioned defects of the prior art, the purpose of the utility model is to provide a current collection pollution discharge structure and air compressor system, which is suitable for multistage current collection pollution discharge of small displacement compressor.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0005] A current collection pollution discharge structure, a first control valve, a second control valve and a pollution collecting barrel connected by a current collection joint, the current collection joint has a coaxial high-pressure interface opened at both ends, and a low-pressure interface opened along the radial direction on the side wall of the current collection joint, the high-pressure interface and the low-pressure interface are perpendicular to each other, and the gas-liquid mixture flows into the pollution collecting barrel along the axial direction after converging in the current collection joint through the first control valve and the second control valve.
[0006] In one preferred embodiment of the utility model, the low-pressure interface is of plug-in type structure, and the low-pressure pipeline is inserted into the low-pressure interface through the quick plug-in joint at the end portion for communication.
[0007] In one preferred embodiment of the utility model, the high-pressure interface is a threaded interface.
[0008] In one preferred embodiment of the utility model, the first control valve and the second control valve are one of solenoid valve or pneumatic valve.
[0009] In one preferred embodiment of the utility model, the pollution collecting barrel has a first interface for connecting with the current collection joint and a second interface for emptying.
[0010] In one preferred embodiment of the utility model, an acoustic damper is arranged on the second interface.
[0011] In one preferred embodiment of the utility model, the current collection joint is of metal material.
[0012] The compressor system comprises the busbar pollution collecting structure, and is used for an air compressor with a flow less than 0.5 m3 / min.
[0013] The utility model discloses the beneficial effect lies in:
[0014] The utility model discloses a busbar pollution collecting structure and compressor system, through arranging pressure difference pollution outlet interface on the shaft side and the radial side of metal collection joint, the multistage pollution pipeline is gathered after the joint and is discharged into the collection bucket, and the structure is simple, and the cost is low, especially suitable for the 300Bar air compressor with the flow less than 0.5 m3 / min. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced to the drawing needed to be used in the embodiment or prior art description.
[0016] Figure 1 It is the whole schematic diagram of the utility model.
[0017] Figure 2 It is the partial section view of collection joint.
[0018] Figure 3 It is the section view of collection bucket. DETAILED DESCRIPTION
[0019] In the description of the utility model, it is explained that the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawing, and the above description is simplified for the convenience of describing the utility model, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as the limitation of the utility model.
[0020] The singular form "a", "said" and "the" used in the specification includes plural form unless it is clear that the singular form is used. The words "include", "contain" and "have" used in the specification indicate that the claimed feature exists, but do not exclude the existence of one or more other features. The words "and / or" used in the specification include any and all combinations of one or more of the related listed items.
[0021] In the description, when it is said that one element is "on", "fixed to", "connected to", "joined to" or the like another element, the element can be directly on, fixed to, connected to, joined to or in contact with the other element, or there can be an intervening element. In the description, when it is said that one feature is arranged adjacent to another feature, it can mean that the feature has a portion overlapping the adjacent feature or a portion above or below the adjacent feature.
[0022] It can be understood that, although the terms "first", "second" and the like can be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. Thus, a first element could be termed a second element without departing from the teachings of the present application.
[0023] Exemplary embodiments of the present application will be described below with reference to the accompanying drawings. It should be understood, however, that the present application can be presented in many different forms and should not be limited to the embodiments described below. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide more additional embodiments. In all the drawings, the same reference numerals indicate the same or functionally similar elements.
[0024] Figure 1 A kind of busbar pollution structure, main effect is to gather the pollution of each stage of compressor and discharge into the collection bucket 40. First control valve 10 and second control valve 20 are connected with the pollution of one stage of compressor respectively, and the pollution of two stages is gathered to a road by the flow joint 30.
[0025] Figure 2 The structure of the flow joint is shown, including coaxial high-pressure connector 32 arranged at both ends, and at least one low-pressure connector 33 is also provided on the side wall in the radial direction, and the low-pressure connector 33 is perpendicular to the high-pressure connector 32. So that the high-pressure gas-liquid mixture enters and exits the collection connector 30 along the linear trend through the high-pressure connector 32, and the low-pressure gas-liquid mixture flows out together after converging with the high-pressure gas-liquid mixture after entering the collection connector 30, which can minimize the fluctuation caused by the convergence of the gas-liquid mixture in the collection connector 30.
[0026] In one embodiment, the low-pressure connector 33 is designed as a quick plug connector structure, which is directly inserted into the low-pressure connector 33 for fixation by setting a quick plug connector 34 at the end of the low-pressure pipeline 51.
[0027] In one embodiment, the high-pressure connector 32 is designed as a threaded connector structure, and the high-pressure pipeline 52 needs to be fixed on the collection connector 30 by matching the end threaded connector, to ensure the stability of the high-pressure pipeline 52.
[0028] Figure 3 The structure of the collecting bucket is shown, mainly including a first interface 41 connected with the collecting joint 30 and a second interface 42 for emptying. Since the gas-liquid mixture sprayed from the side of the collecting joint 30 has a certain pressure, an additional emptying port is needed. Further, considering that the gas-liquid mixture with pressure is discharged into the collecting bucket 40, vibration is caused, and the working noise can be reduced by setting a silencer at the second interface 42.
[0029] In a preferred embodiment, the first control valve 10 and / or the second control valve 20 adopts one of an electromagnetic valve or a pneumatic valve. Since the upper end blowdown has a certain pressure, although the independent electromagnetic valve can accurately control the pipeline on-off, the valve body with high precision may not be able to withstand the pressure for a long time, and therefore the use of a linkage pneumatic valve can improve this problem.
[0030] The main use of this flow structure is for 300Bar air compressor systems with a flow less than 0.5m³ / min. The air compressor of this model has a small blowdown flow, and through the simple flow structure, the multi-stage shunt blowdown can be realized.
Claims
1. A busbar contamination structure, characterized by, The first control valve, the second control valve and the collecting barrel are connected by a junction, the junction has coaxial high-pressure interfaces at both ends, has a radial low-pressure interface on the side wall of the junction, the high-pressure interfaces and the low-pressure interface are perpendicular to each other, and the gas-liquid mixture flows out along the axial direction into the collecting barrel after being gathered in the junction by the first control valve and the second control valve.
2. A busbar contamination structure as claimed in claim 1, characterized in that The low-pressure interface is in a plug-in structure, and a low-pressure pipeline is connected in communication with the low-pressure interface by a plug-in connector at the end.
3. A busbar contamination structure as claimed in claim 1, wherein The high-pressure interface is a threaded interface.
4. A busbar contamination structure as claimed in claim 1, wherein The first control valve and the second control valve are one of an electromagnetic valve or a pneumatic valve.
5. A busbar contamination structure according to any one of claims 1 to 4, wherein The collecting barrel has a first interface for connecting with the junction and a second interface for emptying.
6. A busbar contamination structure as claimed in claim 5, wherein The second interface is provided with a silencer.
7. A busbar contamination structure as claimed in claim 5, wherein The junction is made of metal.
8. Compressor system, characterized in that The junction is made of metal.