Trolley supporting device
By designing a trolley support device, the trolley is stabilized using a support frame and a push-out mechanism, which solves the problem of adjacent trolleys slipping during trolley replacement, enabling fast and safe trolley replacement and improving production efficiency.
Patent Information
- Application Number
- CN202520474245.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-18
AI Technical Summary
When changing sintering machine trolleys, adjacent trolleys are prone to slipping, resulting in low changeover efficiency and affecting production continuity.
Design a trolley support device, including a support frame and multiple ejection mechanisms. The support frame has clearance through holes, and the ejection mechanisms are adjustable in length to abut the front and rear trolleys, ensuring that the trolley does not slip during hoisting.
The trolley support device can stably lift damaged trolleys, prevent adjacent trolleys from slipping, improve replacement efficiency, and reduce production downtime.
Smart Images

Figure CN223954646U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of heat treatment equipment, and particularly relates to a trolley supporting device. BACKGROUND
[0002] The sintering machine trolley is the main equipment of the sintering plant. The basic external dimensions of a large trolley are 6.5*1.5*1.2 meters. A strip sintering machine production line is usually composed of hundreds of trolleys. The trolleys are connected head to tail to form a closed loop running chain. The chain is driven by a head sprocket. There is no connecting device between the trolleys. The trolleys are pushed by the head sprocket. The trolleys are pushed by each other to drive the entire production line to run.
[0003] In the entire sintering machine production line, the trolley is a consumable part. If the trolley is damaged during production, it must be replaced immediately. The specific replacement process is as follows: the sintering machine is stopped at a specified position, the old trolley is lifted out by a crown block, the new trolley is loaded back to the old trolley position, and the machine is started to resume production. The entire replacement process requires quick and safe operation to reduce the impact on production.
[0004] In actual operation, when the old trolley is lifted out by the crown block, the adjacent two trolleys lose the constraint and may slide into the empty space, which makes it difficult to load the new trolley and reduces the efficiency of trolley replacement. CONTENT OF THE INVENTION
[0005] The application aims to at least solve the technical problem of trolley sliding in the process of replacing the damaged trolley. To this end, the application provides a trolley supporting device.
[0006] The application provides a trolley supporting device, which comprises:
[0007] The supporting frame has an avoiding through hole for avoiding the trolley to be replaced.
[0008] A plurality of ejection mechanisms are respectively installed on both sides of the supporting frame along a first direction and are respectively used for abutting against front and rear trolleys located on both sides of the trolley to be replaced. The length of the ejection mechanism along the first direction can be adjusted.
[0009] In some embodiments, the ejection mechanism comprises:
[0010] The ejection member is installed on the supporting frame. The length of the ejection member along the first direction can be adjusted.
[0011] The abutting member is installed on the output end of the ejection member and is used for abutting against the front or rear trolley.
[0012] In some embodiments, the abutting member has a limiting slot, and the abutting member abuts the wheel of the front trolley or the rear trolley through the inner wall of the limiting slot.
[0013] In some embodiments, the abutting member is detachably connected to the output end of the ejecting member.
[0014] In some embodiments, four ejecting mechanisms are arranged in an array along the first direction and a second direction perpendicular to the first direction.
[0015] In some embodiments, the trolley supporting device further comprises a supporting member mounted on the supporting frame, and the supporting member is used for supporting the front trolley and / or the rear trolley.
[0016] In some embodiments, a plurality of supporting members are provided, and the plurality of supporting members are respectively supported on the front trolley and the rear trolley.
[0017] In some embodiments, the supporting member is supported on the wheel of the front trolley and the rear trolley.
[0018] In some embodiments, four supporting members are provided, and the four ejecting mechanisms are arranged in an array along the first direction and a second direction perpendicular to the first direction.
[0019] In some embodiments, the trolley supporting device further comprises a lifting lug mounted on the supporting frame.
[0020] The utility model at least has following beneficial effects:
[0021] When the damaged trolley needs to be replaced, the supporting frame of the trolley supporting device is sleeved outside the trolley to be replaced, then the ejecting mechanism is elongated and abuts the front trolley located in the front side of the trolley to be replaced and the rear trolley located in the rear side of the trolley to be replaced respectively, and then the trolley to be replaced is hoisted by the hoisting device such as a travelling crane, and the trolley to be replaced is hoisted out through the avoiding through hole, after the trolley to be replaced is hoisted out, the front trolley and the rear trolley will not slide due to the action of the ejecting mechanism, and the replacement of the trolley is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.
[0023] Figure 1 A front view of a trolley support device in one or more embodiments of the present application is shown.
[0024] Figure 2 A top view of a trolley support device in one or more embodiments of the present application is shown.
[0025] Figure 3 A front view of a trolley support device in one or more embodiments of the present application is shown.
[0026] Figure 4 A top view of a trolley support device in one or more embodiments of the present application is shown.
[0027] Reference signs: 100-trolley support device, 110-support frame, 110a-avoidance through hole, 120-ejecting mechanism, 121-ejecting piece, 122-abutting piece, 122a-limiting groove, 130-supporting piece, 140-lifting lug, 210-trolley to be replaced, 220-front trolley, 230-rear trolley, 201-wheel. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort belong to the scope of protection of the present application.
[0029] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture, and if the certain posture changes, the directional indications will also change accordingly.
[0030] In the utility model, unless another definite provision and limitation, the terms "connect", "fix" and the like should be understood broadly, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0031] In addition, in the utility model, the description such as "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0032] In the whole sintering machine production line, the trolley is a consumable part, and when the trolley is damaged during production, it must be replaced immediately, and the specific replacement process is: the sintering machine is stopped at the specified position, the old trolley is lifted out by the crown block, the new trolley is loaded back to the old trolley position, and the machine is started to resume production. The whole replacement process requires fast and safe to reduce the impact on production.
[0033] In actual operation process, when the trolley lifts out the old trolley, the adjacent two side trolleys lose the constraint and will appear the situation of sliding to the trolley empty position, which causes difficulty in loading the new trolley and low trolley replacement efficiency.
[0034] According to experience, when the new trolley is loaded back, more than 20mm installation gap needs to be left to ensure that the new trolley is loaded smoothly. In the process of replacing the trolley in the past, the replacement time of the trolley is long due to insufficient gap between the trolleys, which has a great impact on production.
[0035] In the related art, there is a technical problem of trolley sliding in the process of replacing the damaged trolley. The trolley supporting device provided by the embodiment can at least solve the technical problem of trolley sliding in the process of replacing the damaged trolley to a certain extent.
[0036] The application will be described below in conjunction with the drawings and specific embodiments:
[0037] As Figure 1 And Figure 2As shown, the trolley supporting device 100 comprises a supporting frame 110 and a plurality of ejection mechanisms 120. The supporting frame 110 has an avoiding hole 110a for avoiding the trolley to be replaced 210; the plurality of ejection mechanisms 120 are respectively installed on both sides of the supporting frame 110 along the first direction, and are respectively used for abutting against the front trolley 220 and the rear trolley 230 located on both sides of the trolley to be replaced 210. The length of the ejection mechanism 120 along the first direction can be adjusted.
[0038] In the height direction, the avoiding hole 110a is through, and the avoiding hole 110a is used for avoiding the trolley to be replaced. The size of the avoiding hole 110a should ensure that the trolley to be replaced 210 can be lifted out through the avoiding hole 110a when the trolley to be replaced 210 is disassembled, and the new trolley can enter between the front trolley 220 and the rear trolley 230 through the hole when the new trolley is installed.
[0039] When the trolley supporting device 100 is used, the first direction is parallel to the running direction of the trolley. Part of the plurality of ejection mechanisms 120 is installed on one side of the supporting frame 110 along the first direction, and the other part is installed on the other side of the supporting frame 110 along the first direction. In this way, when the trolley supporting device 100 is used, along the running direction of the trolley, part of the ejection mechanism 120 is on the front side of the supporting frame 110 and abuts against the front trolley 220 on the front side of the trolley to be replaced 210, and the other part of the ejection mechanism 120 is on the rear side of the supporting frame 110 and abuts against the rear trolley 230 on the rear side of the trolley to be replaced 210.
[0040] In this way, when the damaged trolley to be replaced 210 needs to be replaced, the supporting frame 110 of the trolley supporting device 100 is sleeved outside the trolley to be replaced 210, then the ejection mechanism 120 is elongated and abuts against the front trolley 220 on the front side of the trolley to be replaced 210 and the rear trolley 230 on the rear side of the trolley to be replaced 210, and then the trolley to be replaced 210 is lifted by the lifting device such as a travelling crane. The trolley to be replaced 210 is lifted out through the avoiding hole 110a. After the trolley to be replaced 210 is lifted out, due to the action of the ejection mechanism 120, the front trolley 220 and the rear trolley 230 will not slide. After the trolley to be replaced 210 is lifted out, the lifting device lifts in a new trolley and places it between the front trolley 220 and the rear trolley 230 through the avoiding hole 110a, and then the ejection mechanism 120 is shortened and no longer abuts against the front trolley 220 and the rear trolley 230. Finally, the trolley supporting device 100 is removed, and the replacement of the trolley is completed.
[0041] In some embodiments, the ejection mechanism 120 comprises an ejection member 121 and an abutting member 122. The ejection member 121 is mounted on the support frame 110, and the length of the ejection member 121 in the first direction can be adjusted. The abutting member 122 is mounted on the output end of the ejection member 121, and is used to abut against the front trolley 220 or the rear trolley 230. The abutting member 122 is mounted on the output end of the ejection member 121, and the ejection member 121 drives the abutting member 122 to move in the first direction. In use of the trolley support device 100, the abutting member 122 close to the front trolley 220 abuts against the front trolley 220, and the abutting member 122 close to the rear trolley 230 abuts against the rear trolley 230. The ejection mechanism 120 is designed to comprise the ejection member 121 and the abutting member 122, so that the ejection member 121 and the abutting member 122 can be independently processed and then assembled into the ejection mechanism 120, which can facilitate the processing and manufacturing of the ejection mechanism 120. The ejection member 121 can be a jack, and is not limited in the present application.
[0042] In some embodiments, the abutting member 122 has a limiting groove 122a, and the abutting member 122 abuts against the wheel 201 of the front trolley 220 or the rear trolley 230 through the inner wall of the limiting groove 122a. The wheel 201 is in a cylindrical shape, and the limiting groove 122a can make the abutting member 122 stably contact with the circumferential surface of the wheel 201, prevent the abutting member 122 from accidentally separating from the wheel 201, and enhance the stability and reliability of the trolley support device 100.
[0043] In some embodiments, the limiting groove 122a is an arc-shaped groove.
[0044] In some embodiments, the abutting member 122 is detachably connected to the output end of the ejection member 121. After such design, the abutting member 122 can be flexibly replaced according to the structure or size of the trolley, which widens the application range of the trolley support device 100.
[0045] In some embodiments, four ejection mechanisms 120 are provided, and the four ejection mechanisms 120 are arranged in an array along the first direction and the second direction, and the second direction is perpendicular to the first direction. In use of the trolley support device 100, the second direction is parallel to the width direction of the trolley. After such design, the two ejection mechanisms 120 located on one side of the first direction can abut against the two sides of the front trolley 220 along the width direction respectively, and the two ejection mechanisms 120 located on the other side of the first direction can abut against the two sides of the rear trolley 230 along the width direction respectively, so that the ejection mechanisms 120 can exert uniform force on the front trolley 220 and the rear trolley 230, ensure the force balance of the front trolley 220 and the rear trolley 230, and ensure the distance between different parts of the front trolley 220 and the rear trolley 230 to be consistent.
[0046] In some embodiments, the trolley support device 100 further includes a support member 130 mounted on the support frame 110, which supports the front trolley 220 and / or the back trolley 230. With this design, when using the trolley support device 100, the entire trolley support device 100 can be supported on the front trolley 220 and / or the back trolley 230 by the support member 130. The trolley support device 100 can move along with the trolley, enabling trolley replacement during operation, i.e., realizing online trolley replacement. The support member 130 can support only the front trolley 220, only the back trolley 230, or simultaneously on both the front trolley 220 and the back trolley 230.
[0047] In some embodiments, multiple support members 130 are provided, which are respectively supported on the front carriage 220 and the back carriage 230. Some support members 130 are supported on the front carriage 220, and others are supported on the back carriage 230. This design helps to distribute the supporting force evenly throughout the carriage support device 100, thereby improving the stability of the carriage support device 100 during use.
[0048] The support member 130 can be supported on the body of the trolley. In some embodiments, the support member 130 is supported on the wheels 201 of the front trolley 220 and the rear trolley 230. Supporting the support member 130 on the wheels 201 helps to prevent the support member 130 from interfering with the loading of materials into the trolley.
[0049] In some embodiments, the support member 130 is a rod arranged along the height direction, with its upper end welded to the support frame 110 and its lower end supported on the wheel 201.
[0050] In some embodiments, four support members 130 are provided, arranged in an array along a first direction and a second direction, with the second direction perpendicular to the first direction. When the trolley support device 100 is in use, the second direction is parallel to the width direction of the trolley. With this design, the two support members 130 located on one side of the first direction can support the front trolley 220 on both sides along the width direction, and the two support members 130 located on the other side of the first direction can support the rear trolley 230 on both sides along the width direction. The trolley support device 100 is evenly stressed, ensuring its stability during use.
[0051] In some embodiments, to facilitate the hoisting of the trolley support device 100, the trolley support device 100 also includes a lifting lug 140 mounted on the support frame 110.
[0052] Please see Figure 3 and Figure 4 As shown, the following describes how to use the trolley support device 100 of this application:
[0053] 1) Normal production, the sintering machine trolley is in normal operation. When preparing to replace the middle trolley 210 to be replaced, the lifting lug 140 of the trolley support device 100 is lifted by the overhead crane, and the trolley support device 100 is lifted above the B trolley.
[0054] 2) Slowly lower the trolley support device 100 by the overhead crane, so that the support pieces 130 thereon are respectively supported on the wheels 201 of the front trolley 220 and the rear trolley 230, at which time the support frame 110 is sleeved outside the trolley 210 to be replaced.
[0055] 3) Two people are arranged on both sides of the sintering machine to operate the ejector 121, so that the ejector 121 is ejected, and the ejection gap L1 between the rear trolley 230 and the trolley 210 to be replaced, and the ejection gap L2 between the front trolley 220 and the trolley 210 to be replaced, L1 and L2 are 10mm-50mm in length.
[0056] 4) Install a lifting tool on the trolley 210 to be replaced, and then lift the trolley 210 to be replaced out of the avoidance hole 110a on the support frame 110 by the overhead crane. During the lifting of the trolley 210 to be replaced, the trolley support device 100 is always placed on the front trolley 220 and the rear trolley 230, runs with the trolley, and the ejector 121 remains stationary.
[0057] 5) After the trolley 210 to be replaced is lifted out, a new trolley is then lifted between the front trolley 220 and the rear trolley 230, the ejector 121 is then reset, and the trolley support device 100 is lifted out by the overhead crane.
[0058] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in the present specification.
[0059] In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the present application.
[0060] While the embodiments of the present application have been shown and described, it is to be understood that the embodiments can be varied, modified, substituted and changed by those skilled in the art without departing from the principles and spirit of the present application, the scope of which is defined by the claims and their equivalents.
Claims
1. A trolley support device, characterized by, The device comprises: a support frame (110) having an avoidance hole (110a) for avoiding a trolley (210) to be replaced; a plurality of ejection mechanisms (120) respectively installed on both sides of the support frame (110) along a first direction, and respectively used for abutting against a front trolley (220) and a rear trolley (230) located on both sides of the trolley (210) to be replaced, the length of the ejection mechanism (120) along the first direction being adjustable.
2. The pallet support apparatus of claim 1, wherein, The ejection mechanism (120) comprises: an ejector (121) installed on the support frame (110), the length of the ejector (121) along the first direction being adjustable; an abutting piece (122) installed on the output end of the ejector (121), used for abutting against the front trolley (220) or the rear trolley (230).
3. The pallet support apparatus of claim 2, wherein, The abutting piece (122) has a limiting groove (122a), and the abutting piece (122) abuts against the wheel (201) of the front trolley (220) or the rear trolley (230) through the inner wall of the limiting groove (122a).
4. The pallet support apparatus of claim 2, wherein, The abutting piece (122) is detachably connected to the output end of the ejector (121).
5. The pallet support apparatus of claim 1 wherein, Four ejection mechanisms (120) are provided, and the four ejection mechanisms (120) are arranged in an array along the first direction and a second direction perpendicular to the first direction.
6. The pallet support apparatus of any one of claims 1-5, wherein, The trolley support device (100) further comprises a support piece (130) installed on the support frame (110), and the support piece (130) is used for supporting the front trolley (220) and / or the rear trolley (230).
7. The pallet support apparatus of claim 6 wherein, A plurality of support pieces (130) are provided, and the plurality of support pieces (130) are respectively supported on the front trolley (220) and the rear trolley (230).
8. The pallet support apparatus of claim 6, wherein, The support piece (130) supports the wheel (201) of the front trolley (220) and the rear trolley (230).
9. The pallet support apparatus of claim 6 wherein, Four support pieces (130) are provided, and the four ejection mechanisms (120) are arranged in an array along the first direction and a second direction perpendicular to the first direction.
10. The pallet support apparatus of any one of claims 1-5, wherein, The trolley support device (100) further comprises a lifting lug (140) installed on the support frame (110).