Full-automatic coil magnetic core penetrating, adhesive dispensing and drying all-in-one machine with intelligent feeding system

Abstract

The utility model discloses a full-automatic coil magnetic core penetrating, dispensing and drying all-in-one machine with an intelligent feeding system, which comprises a magnetic core and coil assembling part, a dispensing fixing part and a tunnel drying oven drying part, intelligent feeding of materials is realized through a spiral climbing track and a pin clamping mechanism, the length of a magnetic core is detected in real time by an infrared sensor, and the magnetic core is fed into the tunnel drying oven drying part. The six-axis glue dispenser accurately controls the glue amount, the totally-closed drying oven ensures the temperature stability, the manual operation efficiency is improved by 30%, the defective product rate is reduced to 3.5%, and the device is suitable for large-scale coil production.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coil processing equipment, specifically to integrated intelligent feeding, glue dispensing and drying function's automation equipment, be applicable to the assembly, fixation and drying process of inductance coil and magnetic core, especially to a full -automatic coil core -threading glue -dispensing drying all -in -one with intelligent feeding system. BACKGROUND

[0002] In recent years, in the prior art, the assembly of coils and magnetic cores mainly relies on manual operation, which is low in efficiency and prone to errors. The traditional equipment has the following disadvantages:

[0003] 1. Unstable feeding: the vibration disc is designed unreasonably, causing the magnetic core or coil to be clamped, and frequent manual intervention is required;

[0004] 2. Defective products cannot be removed in real time: lack of sensor detection, broken magnetic cores are easily mixed into good products, affecting product quality;

[0005] 3. Insufficient glue dispensing precision: the traditional glue dispenser relies on experience adjustment, and the glue amount error is large, causing uneven solidification;

[0006] 4. Large drying temperature fluctuation: the open drying oven has fast heat dissipation and poor temperature stability, affecting the glue solidification effect. SUMMARY

[0007] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.

[0008] In view of the above problems existing in the prior art coil and magnetic core assembly equipment, the utility model is proposed.

[0009] Therefore, the utility model aims to provide a full-automatic coil core-threading glue-dispensing drying all-in-one machine with intelligent feeding system, which solves the problems of low efficiency and poor precision of existing equipment through intelligent feeding system, high-precision glue dispensing and closed-loop temperature control technology.

[0010] To solve the above technical problems, the utility model provides technical schemes as follows: The magnetic core and coil assembly part, the point gum fixed part and the tunnel oven drying part, specifically includes, the magnetic core and coil assembly part: The spiral climbing track and the pin clamping mechanism are used to magnetic core vibration disc and coil vibration disc, ensure material directional conveying; Infrared distance sensor detects the magnetic core length in real time, triggers stop when abnormal; The magnetic core mechanical arm and the coil mechanical arm are accurately grabbed and assembled material through the pneumatic gripper. The point gum fixed part: six axis point gum ware adjusts parameter through instrument system, and the point gum amount error is plus or minus 0.3mg; Three sets of mechanical arms carry out point gum to four point positions of the magnetic core coil simultaneously. The tunnel oven drying part: The full-enclosed oven is equipped with PID temperature control module, and temperature fluctuation is plus or minus 10%; The conveying belt uniform speed conveys the product, and the outlet tray automatically collects finished products. The magnetic core and coil assembly part includes an intelligent feeding system, the intelligent feeding system is composed of a magnetic core vibration disc, a coil vibration disc, a magnetic core mechanical arm, a coil mechanical arm and a sensor; The bottom of the magnetic core vibration disc and the coil vibration disc is provided with a vibration motor, and the top is provided with a spiral climbing track, and the end of the spiral climbing track is provided with a pin clamping mechanism; The sensor is an infrared distance sensor, which is fixed at the position where the magnetic core penetrates the coil, and is used to detect whether the length of the magnetic core is 16mm; The point gum fixed part includes three sets of mechanical arms and six axis point gum ware connected thereto, the point gum ware adjusts air pressure, time and back absorption parameters through the instrument system, and the point gum amount error is controlled within plus or minus 0.3mg; The tunnel oven drying part includes a conveying belt, a full-enclosed oven and an outlet tray, the oven is provided with a temperature control system, and the temperature fluctuation range is plus or minus 10%; When the sensor detects that the length of the magnetic core is abnormal, the equipment automatically stops and removes the defective products by manual.

[0011] As a kind of full-automatic coil penetrates the intelligent feeding system of magnetic core point gum drying integrated machine preferred scheme of the utility model, wherein: the end of the magnetic core mechanical arm and coil mechanical arm is equipped with pneumatic gripper, the surface of pneumatic gripper is covered with silica gel antiskid layer.

[0012] As a kind of full-automatic coil penetrates the intelligent feeding system of magnetic core point gum drying integrated machine preferred scheme of the utility model, wherein: instrument system integrates touch screen, supports real-time adjustment and storage of point gum parameter.

[0013] As a kind of full-automatic coil penetrates the intelligent feeding system of magnetic core point gum drying integrated machine preferred scheme of the utility model, wherein: the entrance of oven is equipped with groove, for calibrating product entry angle.

[0014] As a kind of full-automatic coil penetrates the intelligent feeding system of magnetic core point gum drying integrated machine preferred scheme of the utility model, wherein: the surface of the shell of magnetic core vibration disc and coil vibration disc is coated with anti-static coating, and the thickness of the anti-static coating is 0.1-0.3mm.

[0015] As a kind of full-automatic coil core-penetrating point-drying integrated machine of intelligent feeding system of the utility model preferably, wherein: the side wall of the spiral climbing track is equipped with fluorescent identification strip, the material of fluorescent identification strip is phosphorescent resin.

[0016] As a kind of full-automatic coil core-penetrating point-drying integrated machine of intelligent feeding system of the utility model preferably, wherein: the gripping surface of the pneumatic gripper is engraved with anti-skid lines, the depth of anti-skid lines is 0.5-1mm.

[0017] As a kind of full-automatic coil core-penetrating point-drying integrated machine of intelligent feeding system of the utility model preferably, wherein: the outer wall of the oven is fixedly installed with heat dissipation fan, the power of heat dissipation fan is 5W, and it is towards the back of oven.

[0018] As a kind of full-automatic coil core-penetrating point-drying integrated machine of intelligent feeding system of the utility model preferably, wherein: the edge of the operation interface of instrument system is inlaid with rubber buffer strip, the width of rubber buffer strip is 5mm.

[0019] The utility model has the advantages of:

[0020] 1.intelligent feeding system improves assembly efficiency by 30%, and defective rate is reduced from 5% to 3.5%;

[0021] 2.high-precision dispensing ensures uniform glue amount, and product yield is improved by 20%;

[0022] 3.closed-loop temperature control system reduces energy consumption by 15%, and curing time is shortened by 25%. DRAWINGS

[0023] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawing needed to be used in embodiment description, obviously, the drawing in the following description is only some embodiments of the utility model, for ordinary skilled person in the art, on the premise of not paying the creative labor, other drawings can also be obtained according to these drawings. Wherein:

[0024] Figure 1 It is the whole structure schematic diagram of the utility model.

[0025] Figure 2 It is the structure schematic diagram of intelligent feeding part of the utility model.

[0026] Figure 3 It is the structure schematic diagram of dispensing fixing part of the utility model.

[0027] Figure 4 It is the structure schematic diagram of tunnel drying part of the utility model. DETAILED DESCRIPTION

[0028] In order to make the above objectives, characteristics and advantages of the present application more apparent, concrete embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0029] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0030] Secondly, the "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.

[0031] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure will be partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application herein. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.

[0032] Embodiment 1

[0033] Reference Figure 1 For the first embodiment of the present application, a full-automatic coil core threading, dispensing and drying all-in-one machine with an intelligent feeding system is provided, the magnetic core and coil assembly part includes an intelligent feeding system, the intelligent feeding system is composed of a magnetic core vibrating disc 1, a coil vibrating disc 2, a magnetic core mechanical arm 3, a coil mechanical arm 4 and a sensor 5; the bottom of the magnetic core vibrating disc 1 and the coil vibrating disc 2 is provided with a vibrating motor 6, and the top is provided with a spiral climbing track 7, and the tail end of the spiral climbing track 7 is provided with a pin clamping mechanism 8; the sensor 5 is an infrared distance sensor, which is fixed at the position where the magnetic core is threaded into the coil, and is used for detecting whether the length of the magnetic core is 16mm; the dispensing fixing part includes three mechanical arms 9 and six-axis dispensers 10 connected therewith, the dispenser 10 adjusts the air pressure, time and back suction parameters through the instrument system 11, and the dispensing amount error is controlled within ±0.3mg; the tunnel oven drying part includes a conveying belt 12, a fully enclosed oven 13 and an outlet receiving disc 14, the oven 13 is provided with a temperature control system 15, and the temperature fluctuation range is ±10%; when the sensor 5 detects that the length of the magnetic core is abnormal, the equipment automatically stops and removes the defective products by manual operation.

[0034] The magnetic core mechanical arm 3 and the coil mechanical arm 4 are provided with pneumatic grippers 16 at the ends, the surface of the pneumatic gripper 16 is covered with a silica gel anti-skid layer; the instrument system 11 is integrated with a touch screen 19, supporting real-time adjustment and storage of dispensing parameters; a groove 20 is arranged at the entrance of the oven 13, used for calibrating the product entering angle; the shell surface of the magnetic core vibration disc 1 and the coil vibration disc 2 is coated with an anti-static coating 21, the thickness of the anti-static coating 21 is 0.1-0.3 mm; the side wall of the spiral climbing track 7 is provided with a fluorescent marking strip 22, the material of the fluorescent marking strip 22 is phosphorescent resin; the holding surface of the pneumatic gripper 16 is engraved with anti-skid lines 23, the depth of the anti-skid lines 23 is 0.5-1 mm; the outer wall of the oven 13 is fixedly provided with a cooling fan 24, the power of the cooling fan 24 is 5 W, and the cooling fan 24 faces the back of the oven 13; the edge of the operation interface of the instrument system 11 is inlaid with a rubber buffer strip 27, the width of the rubber buffer strip 27 is 5 mm.

[0035] In the use process, after the equipment is started, the magnetic core vibration disc 1 and the coil vibration disc 2 are driven by the vibration motor 6, the material is climbed along the spiral climbing track 7, and is arranged in direction by the pin clamping mechanism 8. The mechanical arms 3 and 4 grab the magnetic core and the coil to the assembly station, the infrared sensor 5 detects the length of the magnetic core, if it is abnormal, the machine is stopped and removed by manual. The dispenser 10 dispenses four points according to the preset parameters, then the conveying belt 12 sends the product into the oven 13, and the product is collected by the outlet receiving disc 14 after being cured at 60 DEG C.

[0036] Embodiment 2

[0037] Reference Figure 1 For the second embodiment of the utility model, the embodiment is different from the first embodiment, that is: on the basis of embodiment 1, the pneumatic gripper 16 is replaced with a pneumatic gripper 16 suitable for The magnetic core, the touch screen 19 sets the dispensing time to 0.5 s, and the air pressure is 0.2 MPa. The oven 13 starts the hot air circulation system 21, and the temperature uniformity is improved to ± 5%.

[0038] It should be explained that the above embodiments are only used to illustrate the technical scheme of the utility model and are not limited. Although the utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical scheme of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical scheme of the utility model, and all should be covered in the claim range of the utility model.

Claims

1. A fully automatic coil core-threading, dispensing, and drying integrated machine with an intelligent feeding system, comprising a core-coil assembly section, a dispensing and fixing section, and a tunnel oven drying section, characterized in that, include: The magnetic core and coil assembly includes an intelligent feeding system, which consists of a magnetic core vibratory plate (1), a coil vibratory plate (2), a magnetic core robotic arm (3), a coil robotic arm (4), and a sensor (5). Both the magnetic core vibratory plate (1) and the coil vibratory plate (2) are equipped with vibration motors (6) at their bottoms and spiral ramp tracks (7) at their tops. A pin locking mechanism (8) is located at the end of the spiral ramp track (7). The sensor (5) is an infrared ranging sensor, fixed at the position where the magnetic core enters the coil, used to detect whether the magnetic core length is 16m. m; The dispensing fixing part includes three sets of robotic arms (9) and a six-axis dispensing device (10) connected to them. The dispensing device (10) adjusts the air pressure, time and back suction parameters through the instrument system (11), and the dispensing volume error is controlled within ±0.3mg; The tunnel oven drying part includes a conveyor belt (12), a fully enclosed oven (13) and an outlet receiving tray (14). The oven (13) is equipped with a temperature control system (15), and the temperature fluctuation range is ±10%; When the sensor (5) detects an abnormal magnetic core length, the equipment automatically stops and the defective products are manually removed.

2. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 1, characterized in that: Both the magnetic core robotic arm (3) and the coil robotic arm (4) are equipped with pneumatic grippers (16) at their ends, and the surface of the pneumatic grippers (16) is covered with a silicone anti-slip layer.

3. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 2, characterized in that: The instrument system (11) integrates a touch screen (19) to support real-time adjustment and storage of dispensing parameters.

4. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 3, characterized in that: The oven (13) has a groove (20) at the entrance for calibrating the product entry angle.

5. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 4, characterized in that: The outer shell surfaces of the magnetic core vibrating plate (1) and the coil vibrating plate (2) are coated with an antistatic coating, the thickness of which is 0.1 to 0.3 mm.

6. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 5, characterized in that: The side wall of the spiral climbing track (7) is provided with a fluorescent marking strip, which is made of phosphorescent resin.

7. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 6, characterized in that: The gripping surface of the pneumatic gripper (16) is engraved with anti-slip texture, the depth of which is 0.5 to 1 mm.

8. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 7, characterized in that: A cooling fan (24) is fixedly installed on the outer wall of the oven (13). The cooling fan (24) has a power of 5W and faces the back of the oven (13).

9. The fully automatic coil core feeding, dispensing, and drying integrated machine with intelligent feeding system as described in claim 8, characterized in that: The edge of the operating interface of the instrument system (11) is inlaid with a rubber buffer strip, the width of which is 5mm.

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