SMT patch multi-angle processing device
The clamping plate and SMT board are driven to rotate at multiple angles by a servo motor and synchronous pulley assembly, and circular rotation is achieved by a stepper motor and gear plate. This solves the difficulties of existing devices in multi-angle welding and double-sided processing, and improves the welding efficiency and range of SMT boards.
Patent Information
- Application Number
- CN202520080860.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing SMT assembly equipment is not convenient for multi-angle rotation to solder SMT boards, which affects the soldering range and efficiency, especially in terms of double-sided processing and loading/unloading time for multiple SMT boards.
The system uses a servo motor and synchronous pulley assembly to drive the clamping plate and SMT board to rotate at multiple angles. Combined with a stepper motor and gear plate, it achieves circumferential rotation, enabling the welding of multiple SMT boards. Precise welding is then performed using a robotic arm and welding machine.
It improves the double-sided processing capability of SMT boards, expands the soldering range, shortens the loading and unloading time of each group of SMT boards, and improves batch soldering efficiency.
Smart Images

Figure CN223957872U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to processing device technical field, concretely is a kind of SMT patch multi-angle processing device. BACKGROUND
[0002] The device realizes the accurate adjustment of the orientation, level and vertical position of PCB by the built-in servo motor and limit rotating shaft, ensures that the placement of each patch can achieve the best effect. This design allows the operator to flexibly adjust the orientation and angle of the PCB, thereby improving the precision and efficiency of patch processing. In traditional SMT patch processing, it is often a difficult technical challenge to fix the orientation of the patch, especially in complex circuit board designs. The multi-angle processing device greatly simplifies this process by allowing users to adjust multiple dimensions of the PCB during processing, improving the flexibility and convenience of processing.
[0003] As disclosed in the authorized announcement No. CN212786098U, a kind of SMT patch multi-angle processing device, including U-shaped sliding groove, the U-shaped sliding groove bottom is provided with rotating device, the U-shaped sliding groove inside is slidably connected with circular slide block, the circular slide block top is provided with fixed block, the fixed block top is provided with workbench, the circular slide block and fixed block inside are provided with angle fixing device, the workbench is provided with the automatic positioning device of placing SMT patch;
[0004] Although the rotating device at the bottom of the U-shaped sliding groove can adjust the angle in the horizontal direction, the sliding of the circular slide block inside the U-shaped sliding groove allows the circular slide block to adjust the angle in the vertical direction, and the automatic positioning device at the top can fix the position of the SMT patch, which can process the SMT patch from various angles to further improve the processing quality;
[0005] However, it does not solve the problem that the existing such processing device is not conducive to multi-angle rotation for SMT board welding, and is not convenient for SMT board double-sided processing, greatly affecting the welding range of the processing device, not convenient for circumferential rotation for multiple SMT board welding in turn, affecting the feeding time between each group of SMT boards, affecting the efficiency of SMT board batch welding of the processing device. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a kind of SMT patch multi-angle processing device to solve the problem that the processing device is not convenient for multi-angle rotation for SMT board welding, not convenient for SMT board double-sided processing, affecting the welding range of the processing device, not convenient for circumferential rotation for multiple SMT board welding in turn, affecting the feeding time between each group of SMT boards, affecting the efficiency of SMT board batch welding of the processing device.
[0007] In order to achieve the above object, the utility model provides following technical scheme: a kind of SMT patch multi-angle processing device, including pedestal and support column, the top of the pedestal is equipped with support column, the top of the support column is equipped with mechanical arm, the top of the mechanical arm is equipped with welding machine, the outside of the support column is provided with rotary disc, the top of the rotary disc is equipped with five groups of bottom plate of equal interval, the outside of the bottom plate is symmetrically provided with slide, and two groups of slides are equipped with cylinder between, the top of the bottom plate is symmetrically equipped with guide rail, the top of the guide rail is slidably equipped with sliding block, and sliding block is connected with slide, the top of the slide is equipped with support frame, the outer wall of one group of support frames on the top of the slide is equipped with servo motor, the output end of the servo motor is equipped with synchronous pulley assembly, the end of the synchronous pulley assembly away from servo motor is equipped with second shaft.
[0008] Preferably, the inside of the end of the support frame away from the slide is movably equipped with first shaft, and the first shaft extends to the outside through the support frame, and the second shaft is connected with the first shaft.
[0009] Preferably, the inside of the other group of support frames on the top of the slide is movably equipped with fourth shaft, and the fourth shaft extends to the outside through the support frame, and the first shaft and the fourth shaft are equipped with clamping plate between.
[0010] Preferably, the side wall of the clamping plate is equipped with three groups of bolts of equal interval, and the inside of the clamping plate is provided with sliding groove.
[0011] Preferably, the side of the top of the pedestal away from the support column is equipped with stepping motor, and the output end of the stepping motor is equipped with third shaft.
[0012] Preferably, the end of the third shaft away from the stepping motor is equipped with gear, and the bottom end center position of the rotary disc is equipped with toothed disc.
[0013] Preferably, the gear is engaged with the toothed disc, and the bottom end of the rotary disc outside the toothed disc is provided with annular groove.
[0014] Preferably, the top of the pedestal outside the support column is symmetrically equipped with support sliding head, and the support sliding head is slidably connected with the annular groove.
[0015] Compared with prior art, the utility model has the advantages that: the processing device not only realizes multi-angle rotation of processing device to SMT board welding, facilitates SMT board double-sided processing, increases the range of processing device welding, and facilitates circumferential rotation in turn to multiple SMT board welding, shortens the feeding time between each group of SMT boards, and improves the efficiency of SMT board batch welding of processing device;
[0016] (1) the SMT board is placed on the surface of the inner sliding groove of the set of clamping plates, the air cylinder is opened, the sliding plates are driven to move oppositely along the surface of the guide rail under the cooperation of the two sets of sliding plates, the SMT board is fixed by the clamping plates at both ends being contacted, the bolts are tightened, the welding machine is driven to move to the processing area by the mechanical arm to weld the SMT board, when the SMT board needs to be welded at an angle, the second shaft is driven to rotate by the synchronous belt wheel assembly, the first shaft is driven to rotate by the second shaft, the clamping plate and the SMT board are driven to rotate by the first shaft under the support of the fourth shaft, so that the SMT board is rotated by a certain angle to process it, so that the double-sided processing is facilitated, the multi-angle rotating operation is facilitated, the processing device is realized multi-angle rotating to weld the SMT board, the SMT board is facilitated double-sided processing, and the welding range of the processing device is increased;
[0017] (2) when the remaining processing devices need to rotate the rotating disc to process the SMT board, the third shaft is driven to rotate by the stepping motor, the gear is driven to rotate by the third shaft, the gear is driven to rotate by the gear, and the rotating disc, the bottom plate, the sliding plate, the support frame, the clamping plate and the SMT board are driven to rotate by a certain position under the sliding support of the support sliding head and the annular groove, so that a group of SMT boards are processed in turn, and another group of SMT boards are welded in turn, the processing device is realized circular rotating to weld a plurality of groups of SMT boards in turn, the time of feeding and discharging between each group of SMT boards is shortened, and the efficiency of batch welding of the processing device to the SMT board is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is three-dimensional structure schematic diagram of the utility model;
[0019] Figure 2 It is front view structure schematic diagram of the utility model;
[0020] Figure 3 It is three-dimensional structure schematic diagram of the base of the utility model;
[0021] Figure 4 It is three-dimensional structure schematic diagram of the support frame of the utility model;
[0022] Figure 5 It is three-dimensional structure schematic diagram of the sliding plate of the utility model;
[0023] Figure 6 It is Figure 5 Enlarged structure schematic diagram of A place in the utility model;
[0024] Figure 7 It is top view structure schematic diagram of the air cylinder of the utility model;
[0025] Figure 8The utility model discloses a mechanical arm three -dimensional structure schematic diagram shows.
[0026] Figure 9 The utility model discloses a support column three -dimensional structure schematic diagram shows.
[0027] In the drawing: 1, base; 2, support column; 3, rotary disc; 4, bottom plate; 5, sliding plate; 6, guide rail; 7, sliding block; 8, support frame; 9, servo motor; 10, first shaft; 11, synchronous pulley assembly; 12, second shaft; 13, clamping plate; 14, bolt; 15, sliding groove; 16, stepping motor; 17, third shaft; 18, gear; 19, toothed disc; 20, support sliding head; 21, annular groove; 22, mechanical arm; 23, fourth shaft; 24, welding machine; 25, cylinder. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative work fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-9 The utility model provides a kind of SMT patch multi-angle processing device, including base 1 and support column 2, the top of base 1 is equipped with support column 2, the top of support column 2 is equipped with mechanical arm 22, the top of mechanical arm 22 is equipped with welding machine 24, the outside of support column 2 is provided with rotary disc 3, the top of rotary disc 3 is equipped with five groups of bottom plate 4 of equal interval, the outside of bottom plate 4 is all symmetrically provided with sliding plate 5, and two groups of sliding plate 5 are equipped with cylinder 25 between, the top of bottom plate 4 is all symmetrically equipped with guide rail 6, the top of guide rail 6 is all slidably equipped with sliding block 7, and sliding block 7 is connected with sliding plate 5, the top of sliding plate 5 is all equipped with support frame 8, the outer wall of one group of support frame 8 on the top of sliding plate 5 is all equipped with servo motor 9, the output end of servo motor 9 is all equipped with synchronous pulley assembly 11, synchronous pulley assembly 11 is all equipped with second shaft 12 away from servo motor 9 one end;
[0030] The inside of one end of support frame 8 away from sliding plate 5 is all movably equipped with first shaft 10, and first shaft 10 all extends to outside and penetrates support frame 8, and second shaft 12 is all connected with first shaft 10;
[0031] The inside of another group of support frame 8 on the top of sliding plate 5 is all movably equipped with fourth shaft 23, and fourth shaft 23 all extends to outside and penetrates support frame 8, and clamping plate 13 is all equipped between first shaft 10 and fourth shaft 23;
[0032] The side wall of clamping plate 13 is all equipped with three groups of bolts 14 of equal interval, and the inside of clamping plate 13 is all provided with sliding groove 15.
[0033] When using the multi-angle processing device, the SMT board is placed on the surface of the sliding groove 15 inside the set of clamping plates 13, the air cylinder 25 is opened, and under the cooperation of the two sets of sliding plates 5, the sliding plate 5 drives the sliding block 7 to move oppositely along the surface of the guide rail 6, so that the SMT board contacts the clamping plate 13 at both ends, the bolt 14 is tightened, and the SMT board is fixed. Open the mechanical arm 22, under the support of the support column 2, the mechanical arm 22 drives the welding machine 24 to move to the processing area to weld the SMT board. When the SMT board needs to be welded at an angle, open the servo motor 9, under the support of the support frame 8, the servo motor 9 drives the second shaft 12 to rotate through the synchronous belt wheel assembly 11, the second shaft 12 drives the first shaft 10 to rotate, under the support of the fourth shaft 23, the first shaft 10 drives the clamping plate 13 and the SMT board to rotate, so that the SMT board rotates a certain angle to process it, to facilitate double-sided processing, to facilitate multi-angle rotation operation, to realize the multi-angle rotation of the processing device to weld the SMT board, to facilitate the double-sided processing of the SMT board, and to increase the welding range of the processing device;
[0034] The base 1 is provided with a stepping motor 16 on the side away from the support column 2 at the top end, and a third shaft 17 is arranged on the output end of the stepping motor 16;
[0035] A gear 18 is arranged on the end of the third shaft 17 away from the stepping motor 16, and a toothed disc 19 is arranged at the bottom end center position of the rotating disc 3;
[0036] The gear 18 is engaged with the toothed disc 19, and the bottom end of the rotating disc 3 outside the toothed disc 19 is provided with an annular groove 21;
[0037] The top end of the base 1 outside the support column 2 is symmetrically provided with a support sliding head 20, and the support sliding head 20 is in sliding connection with the annular groove 21;
[0038] When the rotating disc 3 needs to be rotated to process the SMT boards in the remaining processing devices, the stepping motor 16 is opened, the third shaft 17 is driven to rotate under the support of the base 1, the gear 18 is driven to rotate, the gear 18 is engaged with the toothed disc 19, the gear 18 drives the toothed disc 19 to rotate, the toothed disc 19 drives the rotating disc 3, the bottom plate 4, the sliding plate 5, the support frame 8, the clamping plate 13 and the SMT board to rotate to a certain position under the sliding support of the support sliding head 20 and the annular groove 21, which facilitates the rotation of one set of SMT boards after processing to another set of SMT boards for welding operation, realizes the circumferential rotation of the processing device to sequentially weld multiple sets of SMT boards, shortens the time for feeding and discharging between each set of SMT boards, and improves the efficiency of batch welding of SMT boards by the processing device.
[0039] Working principle: when using multi-angle processing device, the SMT board is placed in a set of clamping plate 13 inside the sliding groove 15 surface, open the cylinder 25, in the cooperation of two sets of slide plate 5, drive slide plate 5 drive slide block 7 along the surface of guide rail 6 to move to both ends of SMT board contact clamping plate 13, tighten the bolt 14, SMT board is fixed, mechanical arm 22 drive welding machine 24 to move to the processing area of SMT board welding, when the need to SMT board angle welding, servo motor 9 through the synchronous belt wheel assembly 11 drive second shaft 12 rotation, the second shaft 12 drive first shaft 10 rotation, under the support of the fourth axis 23, the first shaft 10 drive clamping plate 13, SMT board rotation, so that the SMT board rotation angle processing, to facilitate the double-sided processing, stepper motor 16 drive third shaft 17 rotation, the third shaft 17 drive gear 18 rotation, gear 18 drive gear 19 rotation, under the support of the sliding head 20 and annular groove 21 sliding support, gear 19 drive rotary disc 3, bottom plate 4, slide plate 5, support frame 8, clamping plate 13, SMT board rotation a certain position, facilitate a set of SMT board processing is completed, in turn rotate another group of SMT board welding operation, to complete the processing device work.
Claims
1. A multi-angle SMT assembly processing device, characterized in that: The system includes a base (1) and a support column (2). The support column (2) is mounted on the top of the base (1). A robotic arm (22) is mounted on the top of the support column (2). A welding machine (24) is mounted on the top of the robotic arm (22). A rotating disk (3) is provided on the outside of the support column (2). Five sets of base plates (4) with equal spacing are mounted on the top of the rotating disk (3). Slide plates (5) are symmetrically arranged on the outside of each base plate (4). A cylinder (25) is installed between two sets of slide plates (5). (4) is symmetrically equipped with guide rails (6) at the top. Each guide rail (6) is slidably equipped with a slider (7) at the top. The slider (7) is connected to the slide plate (5). Each slide plate (5) is equipped with a support frame (8) at the top. Each set of support frames (8) at the top of the slide plate (5) is equipped with a servo motor (9). Each servo motor (9) is equipped with a synchronous pulley assembly (11) at the output end. Each synchronous pulley assembly (11) is equipped with a second shaft (12) at the end away from the servo motor (9).
2. The SMT multi-angle processing device according to claim 1, characterized in that: The first shaft (10) is movably installed inside the end of the support frame (8) away from the slide plate (5), and the first shaft (10) extends through the support frame (8) to the outside. The second shaft (12) is connected to the first shaft (10).
3. The SMT multi-angle processing device according to claim 2, characterized in that: The fourth shaft (23) is movably installed inside the other set of support frames (8) at the top of the skateboard (5), and the fourth shaft (23) extends through the support frame (8) to the outside. A clamp (13) is installed between the first shaft (10) and the fourth shaft (23).
4. The SMT multi-angle processing device according to claim 3, characterized in that: Each of the clamps (13) has three sets of bolts (14) installed at equal intervals on its side wall, and each of the clamps (13) has a sliding groove (15) inside.
5. The SMT multi-angle processing device according to claim 1, characterized in that: A stepper motor (16) is installed on the top of the base (1) away from the support column (2), and a third shaft (17) is installed at the output end of the stepper motor (16).
6. The SMT multi-angle processing device according to claim 5, characterized in that: A gear (18) is installed at the end of the third axis (17) away from the stepper motor (16), and a toothed disc (19) is installed at the center of the bottom end of the rotating disk (3).
7. The SMT multi-angle processing device according to claim 6, characterized in that: The gear (18) meshes with the gear disk (19), and the bottom end of the outer rotating disk (3) of the gear disk (19) is provided with an annular groove (21).
8. The SMT multi-angle processing device according to claim 1, characterized in that: The support column (2) has a support slide head (20) symmetrically installed on the top of the outer base (1), and the support slide head (20) is slidably connected to the annular groove (21).
Citation Information
Patent Citations
SMT multi-angle processing device
CN212786098U