Proportioning device for textile dye processing

By using a rotating tube to generate centrifugal force and a gear transmission system, the problem of uneven mixing of dye powder in water was solved, achieving efficient and uniform mixing and improving the mixing quality of the dye slurry.

CN223959519UActive Publication Date: 2026-03-03SHUCHENG JIUJIU GARMENT CO LTD
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Patent Information

Application Number
CN202520616201.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-03
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

In existing textile dye mixing devices, the dye powder is not poured into the water evenly, resulting in low mixing efficiency and uneven mixing. In particular, the dye at the edge of the container is difficult to fully contact with the water.

Method used

The centrifugal force generated by the rotating tube is used to evenly disperse the dye powder. Combined with the gear transmission system, the mixing rod is rotated to ensure that the dye slurry in the center and the edge is evenly mixed. An auger is used to prevent clogging. The mixing cup is marked for easy quantitative pouring. An observation window monitors the mixing status.

Benefits of technology

It improves the uniformity and mixing efficiency of dye powder in water, ensures the mixing quality of dye slurry, prevents clogging, and achieves efficient and uniform mixing.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223959519U_ABST
    Figure CN223959519U_ABST
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Abstract

The utility model discloses a proportioning device for textile dye processing, which is applied to the technical field of textile dye processing and comprises a mixing tank, a connecting cylinder is welded at the top of the mixing tank, a proportioning cup is fixedly communicated with the top of the connecting cylinder, and a feeding valve is bolted between the connecting cylinder and the proportioning cup. And a motor bolted with the connecting cylinder is arranged on one side of the top of the mixing tank. And through centrifugal force generated by driving a rotating pipe to rotate, the dye powder is scattered from the top of a conical plate to the periphery and falls into clear water. Therefore, the uniformity of the dye powder poured into water during proportioning is improved, and the dye powder can be quickly dispersed in water for uniform mixing. In the rotating process of the rotating pipe, the first mixing rod is driven to rotate to uniformly mix dye slurry in the center of the interior of the mixing tank, and meanwhile, the second mixing rod is driven to synchronously rotate to uniformly mix dye slurry at the edge of the interior of the mixing tank, so that the mixing effect of dye powder during proportioning is improved, and the mixing quality of the dye slurry is ensured.
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Description

Technical Field

[0001] This utility model belongs to the field of textile dye processing technology, and specifically relates to a mixing device for textile dye processing. Background Technology

[0002] To make textile fabrics more attractive, dyes with a proper blend are generally used to dye them.

[0003] Currently, Chinese utility model patent CN217989141U discloses a mixing and proportioning device for dye processing. However, existing textile dye proportioning methods generally involve directly pouring dye powder into clean water and stirring to form a slurry. Because the dye powder is not uniformly poured in at once, it cannot quickly disperse and fully mix with the water, thus reducing the efficiency of textile dye proportioning. Furthermore, existing proportioning devices mainly rely on stirring the dye slurry during the textile dye mixing process. However, since the stirring shaft is generally installed in the center of the slurry tank, the dye powder at the inner edge of the tank is difficult to mix evenly with the water, thus affecting the uniformity of the mixed textile dye. Utility Model Content

[0004] The purpose of this utility model is to provide a mixing device for textile dye processing, which has the advantages of improving the uniformity of dye powder when poured into water and ensuring that the dye powder is fully mixed after being poured into water.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a proportioning device for textile dye processing, comprising a mixing tank, a connecting cylinder welded to the top of the mixing tank, a proportioning cup fixedly connected to the top of the connecting cylinder, a feeding valve bolted between the connecting cylinder and the proportioning cup, a motor bolted to the connecting cylinder on one side of the top of the mixing tank, a first bevel gear bolted to the output end of the motor, a rotating tube rotatably connected to the bottom of the proportioning cup inside the mixing tank and the connecting cylinder, a second bevel gear meshing with the first bevel gear fixedly sleeved on the surface of the rotating tube, a conical plate bolted to the bottom of the rotating tube, and a through hole opened on the surface of the rotating tube near the conical plate.

[0006] The above technical solution utilizes a rotating tube to generate centrifugal force, causing dye powder to disperse from the top of a conical plate and fall into the water. This improves the uniformity of the dye powder when poured into the water during mixing, facilitating rapid dispersion and mixing. The rotating tube also drives a first mixing rod to mix the dye slurry in the center of the mixing tank. Simultaneously, the meshing of the first and second disc gears drives a second mixing rod to rotate synchronously, mixing the dye slurry at the edges of the mixing tank. This enhances the mixing effect of the dye powder during mixing and ensures the quality of the dye slurry mixture.

[0007] The present invention is further configured such that: a first mixing rod is bolted to the bottom of the conical plate; a first disc gear is fixedly sleeved at the bottom of the second conical gear and connected to the rotating tube; a second mixing rod is rotatably connected to the mixing tank on both sides of the first mixing rod; and a second disc gear meshing with the first disc gear is fixedly sleeved at the top of the second mixing rod.

[0008] By adopting the above technical solution, the rotating tube can drive the first mixing rod to rotate and mix the dye slurry in the center of the mixing tank during the rotation process, and at the same time drive the second mixing rod to rotate synchronously and mix the dye slurry at the edge of the mixing tank.

[0009] The present invention is further configured such that: a fixing rod is welded inside the rotating tube, and an auger connected to the same proportioning cup is welded to the top of the fixing rod.

[0010] By adopting the above technical solution, the rotating tube synchronously drives the auger at the top of the fixed rod to rotate, thereby stably conveying the dye powder inside the mixing cup downwards and avoiding blockage.

[0011] The present invention is further configured such that a funnel with the same proportion cup is bolted to the top of the rotating tube.

[0012] The above technical solution facilitates the concentration of dye powder inside the mixing cup into the rotating tube, preventing it from sliding outwards.

[0013] The present invention is further configured such that: a sealing cap is hinged to the top of the mixing cup, and a mixing scale is marked on one side of the surface of the mixing cup.

[0014] By adopting the above technical solution, the amount of dye powder poured into the mixing cup can be controlled by opening the sealed cap and observing the proportioning scale, which facilitates the mixing process.

[0015] The present invention is further configured such that: the top and bottom of the mixing tank are respectively fixedly connected to a water inlet valve and a liquid outlet valve.

[0016] Using the above technical solution, clean water is injected into the mixing tank through the water inlet valve so that it can be mixed with the dye powder poured in, while the drain valve can discharge the mixed dye.

[0017] The present invention is further configured such that an observation window is bolted to one side of the surface of the mixing tank.

[0018] The above technical solution facilitates observation of the mixing state of the dye slurry inside the mixing tank through the observation window.

[0019] In summary, this utility model has the following beneficial effects:

[0020] 1. The device utilizes the centrifugal force generated by the rotating tube to disperse the dye powder from the top of the conical plate outwards into the water. This improves the uniformity of the dye powder when poured into the water, facilitating rapid dispersion and mixing.

[0021] 2. The rotation of the rotating tube drives the first mixing rod to rotate, mixing the dye slurry in the center of the mixing tank. Simultaneously, the meshing of the first and second disc gears drives the second mixing rod to rotate synchronously, mixing the dye slurry at the edge of the mixing tank. This improves the mixing effect of the dye powder during formulation and ensures the mixing quality of the dye slurry. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0024] Figure 3 This is a top view of a partial structure of this utility model;

[0025] Figure 4 This is a utility model Figure 2 Enlarged view of point A in the image.

[0026] Reference numerals: 1. Mixing tank; 2. Connecting cylinder; 3. Proportioning cup; 4. Feeding valve; 5. Motor; 6. First bevel gear; 7. Rotating tube; 8. Second bevel gear; 9. Conical plate; 10. Through hole; 11. First mixing rod; 12. First disc gear; 13. Second disc gear; 14. Second mixing rod; 15. Fixing rod; 16. Screwdriver; 17. Funnel; 18. Sealing cover; 19. Proportioning scale; 20. Water inlet valve; 21. Drain valve; 22. Observation window. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] Example 1:

[0029] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 A mixing device for textile dye processing includes a mixing tank 1, a connecting cylinder 2 welded to the top of the mixing tank 1, a mixing cup 3 fixedly connected to the top of the connecting cylinder 2, a feeding valve 4 bolted between the connecting cylinder 2 and the mixing cup 3, a motor 5 bolted to the connecting cylinder 2 on one side of the top of the mixing tank 1, and a first bevel gear 6 bolted to the output end of the motor 5. A rotating tube 7, connected to the bottom of the mixing cup 3, is rotatably connected inside the mixing tank 1 and the connecting cylinder 2. A second bevel gear 8, meshing with the first bevel gear 6, is fixedly sleeved on the surface of the rotating tube 7. A conical plate 9 is bolted to the bottom of the rotating tube 7, and a through hole 10 is opened on the surface of the rotating tube 7 near the conical plate 9. By rotating the rotating tube 7, the centrifugal force generated by the rotation of the rotating tube 7 causes the dye powder to disperse from the top of the conical plate 9 and fall into the water. This improves the uniformity of the dye powder when poured into the water during mixing and facilitates rapid dispersion and mixing in the water.

[0030] refer to Figure 2 , Figure 4 A fixed rod 15 is welded inside the rotating tube 7, and an auger 16, which is rotatably connected to the mixing cup 3, is welded to the top of the fixed rod 15. When the rotating tube 7 rotates, it synchronously drives the auger 16 at the top of the fixed rod 15 to rotate, thereby stably conveying the dye powder inside the mixing cup 3 downwards and avoiding blockage.

[0031] refer to Figure 2 , Figure 4 A funnel 17, which works in conjunction with the mixing cup 3, is attached to the top of the rotating tube 7. This facilitates the collection and sliding of the dye powder inside the mixing cup 3 into the rotating tube 7, preventing it from sliding outwards.

[0032] refer to Figure 1 , Figure 2 The top of the mixing cup 3 is hinged with a sealing cap 18, and one side of the surface of the mixing cup 3 is marked with a mixing scale 19. By opening the sealing cap 18 and observing the mixing scale 19, the amount of dye powder poured into the mixing cup 3 can be controlled, making the mixing process convenient.

[0033] Brief description of the usage process: Pour the dye powder into the mixing cup 3 to mix it. Then, open the feeding valve 4 to allow the mixed dye powder to fall downwards through the rotating tube 7. Next, turn on the motor 5 to drive the first bevel gear 6 to rotate. The first bevel gear 6 meshes with the second bevel gear 8, causing the rotating tube 7 to rotate. As the dye powder slides outwards through the through hole 10, the centrifugal force generated by the rotation of the rotating tube 7 causes the dye powder to disperse from the top of the conical plate 9 outwards, falling into the clean water inside the mixing tank 1.

[0034] Example 2:

[0035] refer to Figure 1 , Figure 2 , Figure 4 A mixing device for textile dye processing includes a first mixing rod 11 bolted to the bottom of a conical plate 9, a first disc gear 12 fixedly sleeved with a rotating tube 7 at the bottom of a second conical gear 8, and second mixing rods 14 rotatably connected to a mixing tank 1 on both sides of the first mixing rod 11. A second disc gear 13 meshing with the first disc gear 12 is fixedly sleeved on the top of the second mixing rod 14. During the rotation of the rotating tube 7, the first mixing rod 11 rotates to mix the dye slurry in the center of the mixing tank 1. Simultaneously, the meshing of the first disc gear 12 and the second disc gear 13 drives the second mixing rod 14 to rotate synchronously, mixing the dye slurry at the edge of the mixing tank 1. This improves the mixing effect of dye powder during mixing and ensures the mixing quality of the dye slurry.

[0036] refer to Figure 1 , Figure 2 The top and bottom of the mixing tank 1 are respectively fixedly connected to a water inlet valve 20 and a drain valve 21. Clean water is injected into the mixing tank 1 through the water inlet valve 20 so that it can be mixed with the dye powder poured in, while the drain valve 21 can discharge the mixed dye.

[0037] refer to Figure 1 An observation window 22 is bolted to one side of the surface of the mixing tank 1. This allows for easy observation of the mixing state of the dye slurry inside the mixing tank 1.

[0038] Brief description of the operation: The motor 5 drives the first bevel gear 6 to rotate, causing the first bevel gear 6 to mesh with the second bevel gear 8 and rotate, thus driving the rotating tube 7 to rotate, simultaneously driving the first disc gear 12 to rotate. During the rotation of the rotating tube 7, the conical plate 9 drives the first mixing rod 11 to rotate, mixing the dye slurry in the center of the mixing tank 1. Meanwhile, the first disc gear 12 meshes with the second disc gear 13, driving the second mixing rod 14 to rotate, thus mixing the dye slurry at the edge of the mixing tank 1.

[0039] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A proportioning device for textile dye processing, comprising a mixing tank (1), characterized in that: A connecting cylinder (2) is welded to the top of the mixing tank (1). A proportioning cup (3) is fixedly connected to the top of the connecting cylinder (2). A feeding valve (4) is bolted between the connecting cylinder (2) and the proportioning cup (3). A motor (5) bolted to the connecting cylinder (2) is provided on one side of the top of the mixing tank (1). A first bevel gear (6) is bolted to the output end of the motor (5). A rotating tube (7) connected to the bottom of the proportioning cup (3) is rotatably connected inside the mixing tank (1) and the connecting cylinder (2). A second bevel gear (8) meshing with the first bevel gear (6) is fixedly sleeved on the surface of the rotating tube (7). A conical plate (9) is bolted to the bottom of the rotating tube (7). A through hole (10) is opened on the surface of the rotating tube (7) near the conical plate (9).

2. The proportioning device for textile dye processing according to claim 1, characterized in that: The bottom of the conical plate (9) is bolted with a first mixing rod (11), the bottom of the second conical gear (8) is provided with a first disc gear (12) fixedly sleeved with the rotating tube (7), the two sides of the first mixing rod (11) are provided with a second mixing rod (14) rotatably connected to the mixing tank (1), and the top of the second mixing rod (14) is fixedly sleeved with a second disc gear (13) meshing with the first disc gear (12).

3. The proportioning device for textile dye processing according to claim 1, characterized in that: The rotating tube (7) has a fixed rod (15) welded inside, and the top of the fixed rod (15) has an auger (16) that is rotatably connected to the proportioning cup (3).

4. The proportioning device for textile dye processing according to claim 1, characterized in that: The top of the rotating tube (7) is bolted with a funnel (17) that works in conjunction with the proportioning cup (3).

5. The proportioning device for textile dye processing according to claim 1, characterized in that: The top of the mixing cup (3) is hinged with a sealing cap (18), and a mixing scale (19) is marked on one side of the surface of the mixing cup (3).

6. The proportioning device for textile dye processing according to claim 1, characterized in that: The top and bottom of the mixing tank (1) are respectively fixedly connected to a water inlet valve (20) and a drain valve (21).

7. The proportioning device for textile dye processing according to claim 1, characterized in that: An observation window (22) is bolted to one side of the surface of the mixing tank (1).

Citation Information

Patent Citations

  • Material mixing and proportioning device for dye processing

    CN217989141U