Dye preparation equipment for dyeing machine

By installing a removable cap and locking mechanism on the dye preparation equipment, the problem of difficult sampling in existing equipment is solved, enabling timely detection of dye quality and ensuring dyeing quality.

CN223959576UActive Publication Date: 2026-03-03SHAOXING COUNTY NANYANG TEXTILE CO LTD
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Patent Information

Application Number
CN202520011297.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-03-03
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

Existing dye preparation equipment is difficult to open during daily use, making it impossible to sample and test dye quality in a timely manner, which affects the dyeing quality.

Method used

A dye preparation device was designed, with a sampling port and a cap on the mixing tank. The cap can be detached and locked by a locking mechanism, which facilitates sampling and observation of the dye and ensures the quality of the dye.

Benefits of technology

The removable cap design allows for convenient sampling and testing of dye quality when needed, preventing dye problems from affecting dyeing quality and ensuring dyeing results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dye preparation equipment for a dyeing machine, which relates to the technical field of printing and dyeing equipment, and adopts the technical scheme that the dye preparation equipment comprises a rack, a batching tank is arranged on the rack, a driving motor is arranged at the top of the batching tank, a stirring paddle is connected to the output end of the driving motor, and the stirring paddle can rotate in the batching tank; sampling openings and sealing covers for sealing the sampling openings are arranged at the positions, located on the two sides of the driving motor, of the top of the batching tank, the sealing covers are hinged to the sampling openings, a plurality of locking mechanisms are arranged on the batching tank, each locking mechanism comprises a rotating part, the rotating parts can rotate on the batching tank, and a plurality of clamping grooves for clamping one ends of the rotating parts are formed in the sealing covers; a locking piece is arranged on the rotating piece, can move on the rotating piece, and is used for fixing the sealing cover at the top of the batching tank. According to the dye preparation equipment for the dyeing machine, sampling is convenient, the dye condition is observed, the quality problem is avoided, and the dyeing quality is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of printing and dyeing equipment technology, specifically to a dye preparation device for a dyeing machine. Background Technology

[0002] Dyeing refers to the process by which dyes are transferred from dye bath to fibers, forming a uniform, strong, and bright color on the fibers.

[0003] Currently, dyeing is usually done using dyeing machines. Dyeing machines have high requirements for their dyes, requiring them to be mixed and dispersed evenly. Therefore, existing dyeing machines are usually equipped with dye preparation equipment.

[0004] Existing dye preparation equipment typically includes a mixing tank with an internal stirring mechanism, and an inlet and outlet pipe. In use, the dye stock solution and water are added to the mixing tank through the inlet pipe according to the specified ratio, stirred evenly by the stirring mechanism, and then fed into the dyeing machine through the outlet pipe. However, because the mixing tank is usually closed and difficult to open, it is impossible to sample the dye before discharge. Therefore, any dye quality problems cannot be detected in time, easily affecting the dyeing quality. Utility Model Content

[0005] The purpose of this invention is to provide a dye preparation device for a dyeing machine in order to solve the above-mentioned problems.

[0006] This utility model achieves the above-mentioned objective through the following technical solution: a dye preparation device for a dyeing machine, comprising a frame, a mixing tank mounted on the frame, a drive motor mounted on the top of the mixing tank, a stirring paddle connected to the output end of the drive motor, the stirring paddle being rotatable inside the mixing tank, sampling ports and caps for sealing the sampling ports being provided on both sides of the top of the mixing tank located on the drive motor, the caps being hinged to the sampling ports, a plurality of locking mechanisms being provided on the mixing tank, each locking mechanism including a rotating component that can rotate on the mixing tank, a plurality of slots for one end of the rotating component to engage with the caps on the caps, a locking component being provided on the rotating component that can move on the rotating component, the locking component being used to fix the caps to the top of the mixing tank.

[0007] As a further feature of this invention, the rotating component includes a threaded rod, and the locking component includes a threaded sleeve threadedly connected to the threaded rod.

[0008] As a further feature of this invention, an elastic pad is provided at the bottom of the threaded sleeve, and the elastic pad is made of rubber material.

[0009] As a further feature of this invention, a grip knob is provided on the top of the threaded sleeve, and several anti-slip protrusions are provided on the side wall of the grip knob.

[0010] As a further feature of this invention, a connecting seat is provided on the outer wall of the mixing tank, a connecting sleeve is provided on the threaded rod that extends into the connecting seat, and a rotating shaft that passes through the connecting sleeve is provided inside the connecting seat.

[0011] As a further feature of this invention, the cap is connected to the sampling port via a hinge.

[0012] As a further feature of this invention, the cover is provided with a lifting handle.

[0013] As a further feature of this invention, both the mixing tank and the cap are made of stainless steel.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] When sampling is required, this utility model allows the locking member to be moved upwards to move it away from the cover, thereby releasing the locking member from fixing the cover. Then, the rotating member is flipped over to disengage it from the slot, thus unlocking the cover. The cover can then be lifted upwards to open the sampling port, facilitating the extraction of dye samples from inside the mixing tank. After confirming that there are no quality issues, the product can be used. This design facilitates sampling and observation of the dye condition, avoids quality problems, and ensures dyeing quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0017] Figure 2 for Figure 1 Enlarged structural diagram at point A;

[0018] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0019] Figure 4 This is a schematic diagram of the locking mechanism in this utility model.

[0020] Reference numerals: 1. Frame; 2. Mixing tank; 3. Drive motor; 4. Agitator; 5. Sampling port; 6. Cap; 7. Slot; 8. Threaded rod; 9. Threaded sleeve; 10. Elastic pad; 11. Grip knob; 12. Anti-slip protrusion; 13. Connecting seat; 14. Connecting sleeve; 15. Rotating shaft; 16. Hinge; 17. Lifting handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 As shown, a dye preparation device for a dyeing machine includes a frame 1, a mixing tank 2 mounted on the frame 1, a drive motor 3 mounted on the top of the mixing tank 2, and a stirring paddle 4 connected to the output end of the drive motor 3. The stirring paddle 4 can rotate inside the mixing tank 2. Sampling ports 5 and caps 6 for sealing the sampling ports 5 are provided on both sides of the top of the mixing tank 2, located on either side of the drive motor 3. Both the mixing tank 2 and the caps 6 are made of stainless steel, which has high strength and hardness, is not easy to rust, and has good durability. A lifting handle is provided on the caps 6. 17. When it is necessary to open or close the cap 6, the lifting handle 17 can be grasped to apply force. The lifting handle 17 can serve as the force point for opening or closing the cap 6, making the operation easier and less strenuous. The cap 6 is hinged to the sampling port 5. The cap 6 is connected to the sampling port 5 by a hinge 16, which provides a good connection and allows the cap 6 to rotate smoothly and flexibly on the sampling port 5. Several locking mechanisms are provided on the mixing tank 2. The locking mechanism includes a rotating part that can rotate on the mixing tank 2. The cap 6 has openings... There are several slots 7 for one end of the rotating component to be engaged, and a locking element is provided on the rotating component. The locking element can move on the rotating component and is used to fix the cap 6 to the top of the mixing tank 2. When sampling is required, the locking element can be moved upward to move it away from the cap 6, thereby releasing the locking element from fixing the cap 6. Then, the rotating component can be flipped to disengage it from the slots 7, thereby unlocking the cap 6. The cap 6 can then be lifted upward to open the sampling port 5, making it convenient to extract the dye sample inside the mixing tank 2 through the sampling port 5 to determine if there is any residue. After a quality issue is resolved, the product can be used again. After the operation is complete, the cap 6 can be reattached to the sampling port 5. Then, the rotating part can be flipped over so that it engages with the slot 7. The locking part can then be moved downwards until it firmly contacts the top wall of the cap 6, thereby pressing and fixing the cap 6 to the top of the mixing tank 2 and locking it. This allows the mixing tank 2 to return to a closed state, preventing external dust and impurities from entering and affecting the dye quality. This setting facilitates sampling and observation of the dye condition, avoids quality problems, and ensures dyeing quality.

[0023] Please see Figure 3As shown, the rotating component includes a threaded rod 8, and the locking component includes a threaded sleeve 9 threadedly connected to the threaded rod 8. When locking the cover 6, the threaded rod 8 can be flipped to engage with the slot 7, and then the threaded sleeve 9 can be screwed downwards until it firmly contacts the top wall of the cover 6, thus achieving a tight clamping and fixing of the cover 6. When unlocking, simply screw the threaded sleeve 9 upwards to move it away from the cover 6, and then flip the threaded rod 8 to disengage it from the slot 7. The operation is relatively convenient and simple. Furthermore, an elastic pad 10 is provided at the bottom of the threaded sleeve 9. The elastic pad 10 is made of rubber material and has good elasticity. When the threaded sleeve 9 is screwed closer to the cover 6, the elastic pad 10 will undergo elastic deformation due to the compression of the threaded sleeve 9, thereby pushing the threaded sleeve 9 in the opposite direction. The threaded sleeve 9 and the threaded rod 8 have a tighter thread engagement, making them less prone to loosening and ensuring a secure lock on the cap 6. A grip knob 11 is provided on the top of the threaded sleeve 9, and several anti-slip protrusions 12 are provided on the side wall of the grip knob 11. The friction coefficient is high, making it less prone to slipping. By gripping and turning, the threaded sleeve 9 can be turned, making the operation relatively easy and effortless. A connecting seat 13 is provided on the outer wall of the mixing tank 2, and a connecting sleeve 14 is provided on the threaded rod 8 that extends into the connecting seat 13. A rotating shaft 15 is provided inside the connecting seat 13 that passes through the connecting sleeve 14. The threaded rod 8 can rotate smoothly through the rotation of the connecting sleeve 14 on the rotating shaft 15, resulting in a good connection and flexible and smooth rotation.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dye preparation device for dyeing machine, comprising a frame (1), a preparation tank (2) is arranged on the frame (1), a driving motor (3) is arranged on the top of the preparation tank (2), a stirring paddle (4) is connected to the output end of the driving motor (3), and the stirring paddle (4) can rotate in the preparation tank (2), characterized in that: The sampling port (5) and the cover (6) for closing the sampling port (5) are arranged on the top of the ingredient tank (2) at both sides of the driving motor (3), the cover (6) is hinged on the sampling port (5), the ingredient tank (2) is provided with a plurality of locking mechanisms, the locking mechanism comprises a rotating part, the rotating part can rotate on the ingredient tank (2), a plurality of clamping grooves (7) for clamping one end of the rotating part are arranged on the cover (6), the rotating part is provided with a locking part, the locking part can move on the rotating part, and the locking part is used for fixing the cover (6) on the top of the ingredient tank (2). ​ 2. A dyeing machine dye preparation apparatus according to claim 1, characterised in that: The rotating part comprises a threaded rod (8), and the locking part comprises a threaded sleeve (9) which is screwed on the threaded rod (8).

3. A dyeing machine dye preparation apparatus according to claim 2, characterised in that: The threaded sleeve (9) is provided with an elastic pad (10) at the bottom, and the elastic pad (10) is made of rubber material.

4. A dyeing machine dye preparation apparatus according to claim 3, characterised in that: The threaded sleeve (9) is provided with a holding knob (11) at the top, and a plurality of anti-skid convex blocks (12) are arranged on the side wall of the holding knob (11).

5. The dyeing machine dye preparation apparatus according to claim 2, characterized by: A connecting seat (13) is arranged on the outer side wall of the ingredient tank (2), a connecting sleeve (14) extending into the connecting seat (13) is arranged on the threaded rod (8), and a rotating shaft (15) penetrating through the connecting sleeve (14) is arranged in the connecting seat (13).

6. A dyeing machine dye preparation apparatus according to claim 1, characterized in that: The cover (6) is connected to the sampling port (5) through a hinge (16).

7. The dyeing machine dye preparation apparatus according to claim 1, characterized by: A pull handle (17) is arranged on the cover (6).

8. The dyeing machine dye preparation apparatus according to claim 1, characterized by: The ingredient tank (2) and the cover (6) are made of stainless steel material.